OWNER’S GUIDE SHUTTLE II REFRESHER (MPT 2000) TXT 48V ELECTRIC POWERED PERSONNEL VEHICLES 614277 XXXXXX ISSUED FEBRAURY 2010 REVISED JUNE 2012
WELCOME Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.
FOREWORD OWNER’S GUIDE ELECTRIC POWERED VEHICLE TXT FREEDOM TXT 2+2 STARTING MODEL YEAR 2010 E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the E-Z-GO Division, and therefore is subject to change without notice.
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling batteries may void the warranty.
TABLE OF CONTENTS TITLE PAGE NO. SAFETY INFORMATION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL SPECIFICATIONS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 INTRODUCTION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 OPERATING PROCEDURES SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION TITLE PAGE NO. SAFETY ................................................................................................................................................................................................................. 3 NOTICES, CAUTIONS, WARNINGS, AND DANGERS......................................................................................................................................... 3 GENERAL ....................
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the factory specification. Such modifications can result in serious personal injury or death. Do not make any such modifications or changes.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LABELS AND PICTOGRAMS 608465 608465 OFF ON ! 1. To Prevent Roll-Back 2. Apply Service Brake With On a Hill From a Left Foot Stopped Position 4. Depress Accelerator While 3.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. See Following Pages For Explanation Of Pictogram (49) See Following Pages For Explanation Of Pictogram (30) WARNING WARNING Keep entire body Windshields do not provide protection from golf balls or other flying objects. inside car.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ! 1. WARNING 9. 2. < 14û 25% READ MANUAL WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL SECURE LOAD MAX AS FAR FORWARD XXX lbs. AS POSSIBLE. XXX kg MAXIMUM LOAD BED 10. 3. WARNING USE CAUTION IN INCLEMENT WEATHER CAPACITY ! 4. WARNING DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL 5.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 15. PP 16. 17. 18. H 2O UNLEADED GASOLINE DO NOT SPILL FUEL ON A HOT ENGINE PP PP 28. 29. DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY 30. WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS GROUND FUEL PUMP 19. LOW OIL PRESSURE 20. NEGATIVE GROUND BATTERY 31. BATTERIES ARE HEAVY.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 45. HEADLIGHTS KEEP ARMS AND LEGS WITHIN VEHICLE 37. UNLOCKED 46. 38.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL SPECIFICATION TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION TITLE PAGE NO. 48V TXT FREEDOM ELECTRIC SPECIFICATIONS .......................................................................................................................................... 15 48V TXT SHUTTLE 2+2 ELECTRIC PERSONNEL CARRIER ...........................................................................................................................
GENERAL SPECIFICATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL SPECIFICATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: TXT 48V FREEDOM GOLF CAR TYPE: ELECTRIC 48V FREEDOM GOLF CAR MODEL YEAR 2010 Part No.
GENERAL SPECIFICATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: SHUTTLE 2+2 TXT TYPE: ELECTRIC PERSONNEL CARRIER MODEL YEAR: 2010 Part No:.
GENERAL SPECIFICATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 68 in. (173 cm) 46.5 in. (118 cm) Front 34.0 in. (86 cm) 4.5 in. (11.0 cm) Ground Clearance Rear 38.5 in. (97 cm) 66.0 in. (168 cm) 91.0 in. (231 cm) 105 in. (267 cm) 47.0 in. (119 cm) Fig.
GENERAL SPECIFICATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. RECOMMENDED MAX SIDE TILT 25% GRADE or 14o MAX RECOMMENDED MAX RAMP 25% GRADE or 14o MAX TURNING CLEARANCE DIAMETER 19 ft. (5.8 m) Fig.
INTRODUCTION TABLE OF CONTENTS FOR INTRODUCTION SECTION TITLE PAGE NO. FEATURES .......................................................................................................................................................................................................... 20 General Information...................................................................................................................................................................................
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES General Information If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’ position. ALL accessories that do NOT use the accessory wiring harness MUST be connected to draw from the entire 48 Volt battery pack.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Located on the dash panel, the key switch enables the electrical system of the vehicle to be turned on and off by turning the key and the headlight is operated by turning the key switch beyond ON position. To prevent inadvertent operation of the vehicle when left unattended, the key should be turned to the ‘OFF’ position and removed. 2.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 18 19 13 14 15 H 20 Rear Handrail OR N 21 16 17 15. Steering Wheel The steering wheel located in front of the driver seat is used to steer the vehicle. The steering wheel is also installed with scorecard holder assembly. 16.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 17. Charger Receptacle The charging cord is to be connected to this receptacle while the vehicle is being charged. 18. Battery Compartment The battery compartment can be accessed by raising the front seat to perform battery maintenance and access the Run/ Tow switch. 19.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OPERATING PROCEDURES TABLE OF CONTENTS FOR OPERATING PROCEDURES SECTION TITLE PAGE NO. SERIAL NUMBER LOCATION............................................................................................................................................................................. 27 BEFORE INITIAL USE .........................................................................................................................................................................................
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERIAL NUMBER LOCATION Two serial number and manufacture date code plates are on the vehicle. One is placed on the body below the front, driver side of the seat. The other is located on the chassis between the seat back supports. To access it, raise the seat and lift up the flap on the access panel.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BEFORE INITIAL USE Read and follow the safety label on the instrument panel. Be sure you understand how to operate the vehicle and its equipment as well as how to use it safely. Maintaining good performance depends to a large extent on the operator. Hydrogen gas is generated as a natural part of the lead acid battery charging process.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Portable chargers are shipped with the vehicles. Prior to vehicle or charger operation, the charger must be removed and mounted on a platform or wall above the ground to permit maximum air flow around and underneath the charger. A dedicated circuit is required for the charger. Refer to the charger manual for appropriate circuit protection.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Using the Charger The charger may remain plugged into the AC outlet when not in use. To charge the vehicle refer to the instruction labels on the charger. Insert the polarized DC plug completely into the vehicle receptacle. The charger will automatically start a few seconds after the plug is in place.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The charging (DC) cord is equipped with a polarized connector that fits into a matching receptacle on the vehicle. The receptacle is located on the driver side of the vehicle just below the seat bottom. Fig. 4 Charger Receptacle Maintenance Instructions 1.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Slow down before and during turns. All turns should be made at reduced speed. Never drive vehicle up, down, or across an incline that exceeds 14° (25% grade). Refer to GENERAL SPECIFICATIONS for seating capacity. Depressing accelerator pedal will release foot operated park brake and may cause inadvertent vehicle movement.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. a) the vehicle has been stopped for more than 1.5 seconds b) the accelerator pedal has been released for more than one second c) the vehicle begins to roll above 2 mph (3 kph) the electronic braking will limit speed to approximately 2 mph (3 kph) and the warning beeper will sound.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • • Slowly depress the accelerator pedal to start the motor. When the accelerator pedal is released, the motor controls the deceleration. To stop the vehicle more quickly, depress the service brake pedal.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE PROCEDURES TABLE OF CONTENTS FOR MAINTENANCE PROCEDURES SECTION TITLE PAGE NO. VEHICLE CLEANING AND CARE ....................................................................................................................................................................... 39 Vehicle Cleaning........................................................................................................................................................................................ 39 REPAIR ...........
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer. When pressure washing exterior of vehicle, do not use pressure in excess of 700 psi.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Remove payload from vehicle before lifting. No person(s) should be in or on the vehicle while lifting. To raise the entire vehicle, install chocks in front and behind each front wheel (Ref. Fig. 10). Center the jack under the rear frame crossmember. Raise the vehicle enough to place a jack stand under the outer ends of the rear axle.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The vehicle is fitted with low pressure tubeless tires mounted on one piece rims; therefore, the most cost effective way to repair a puncture in the tread is to use a commercial tire plug.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TRANSPORTING VEHICLE TOWING To reduce the possibility of severe injury or death: Use extra caution when towing a vehicle. DO NOT ride on the vehicle being towed. DO NOT attempt to tow the vehicle with ropes, chains or any device other than a factory approved tow bar. DO NOT tow the vehicle on highways.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERVICE AND MAINTENANCE To reduce the possibility of severe injury or death from improper servicing techniques: DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Hardware Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the Torque Specifications table. Use care when tightening fasteners and refer to the Technician’s Repair and Service Manual for specific torque values.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC SERVICE SCHEDULE ✓ Check ♦ Clean, Adjust, etc. ▲ Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representative or see the Repair and Service Manual for this vehicle.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Battery A battery is defined as two dissimilar metals immersed in an acid. If the acid is absent or if the metals are not dissimilar, a battery has not been created. The batteries most commonly used in these vehicles are lead acid.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. . Vent Cap Gas Vent Expansion Space Vent 1/4” to 3/8” (6 mm to 10mm) 1/2” (13 mm) Plates Electrolyte level should be at least 1/2” (13mm) above the plates and 1/4” to 3/8” (6 to 10 mm) below vent Over the life of the battery, a considerable amount of water is consumed.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. .. WATERING GUN SIMILAR TO THE TYPE INCLUDED IN THE E-Z-GO BATTERY MAINTENANCE KIT VALVE CONSISTENTLY FILLS TO A PREDETERMINED LEVEL PURE WATER ELECTROLYTE LEVEL SINGLE BATTERY CELL The electrolyte in a storage battery is an acid solution which can cause severe burns to the skin and eyes.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Allow the solution to set for at least three minutes; use a soft bristle brush or cloth to wipe the tops of the batteries in order to remove any residue that could cause the self-discharge of the battery. Rinse the entire area with low pressure clear water.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Use care to connect the battery wires as shown. Tighten the battery post hardware to 90 - 100 in. lbs. (6 -8 Nm) torque. Do not over-torque the terminal stud nut, this will cause a “mushroom” effect on the battery post which will prevent the terminal nut from being properly tightened.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • • • The charger connector must be fully inserted into the vehicle receptacle. The charger connector/cord set is protected from damage and is located in an area to prevent injury that may result from personnel running over or tripping over the cord set.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICE Do not perform a hydrometer test on a battery that has just been watered. The battery must go through at least one charge and discharge cycle in order to permit the water to adequately mix with the electrolyte. The temperature of the electrolyte is important since the hydrometer reading must be corrected to 80° F (27° C).
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
REGISTRATION AND WARRANTY To register your vehicle, go to http://www.ezgo.com/ For warranty information, go to http://www.ezgo.com/ For replacement and aftermarket parts, contact E-Z-GO Service Parts at www.ezgo.com/parts_and_accessories.
REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY (EUROPE ONLY) Owner’s Guide Page 57
DECLARATION OF CONFORMITY Page 58 Owner’s Guide
DECLARATION OF CONFORMITY Owner’s Guide Page 59
DECLARATION OF CONFORMITY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INDEX TITLE PAGE NO. A Accelerator Pedal ................................................................................................................................................................................................. 21 At Each Charging Cycle ....................................................................................................................................................................................... 47 Axle, Rear ...................................................
INDEX TITLE PAGE NO. G GENERAL............................................................................................................................................................................................................. 32 General Information .............................................................................................................................................................................................. 20 GENERAL OPERATION .......................................
INDEX TITLE PAGE NO. P Park Brake............................................................................................................................................................................................................ 21 Pedal Disable Feature, High ............................................................................................................................................................................... 34 Pedal, Accelerator ...........................................
INDEX TITLE PAGE NO. U Understanding the Charger .................................................................................................................................................................................. 30 USE, BEFORE INITIAL ....................................................................................................................................................................................... 28 V Vehicle Cleaning.....................................................