ISSUED FEBRUARY 2009 REVISED JULY 2014
SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To prevent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground. See GENERAL SPECIFICATIONS.
OWNER’S GUIDE ELECTRIC POWERED FLEET & PERSONAL GOLF CARS RXV GOLF CAR RXV FREEDOM™ RXV SHUTTLE 2 + 2 STARTING MID-MODEL YEAR 2009 (MANUFACTURED BEGINNING FEBRUARY 23, 2009) E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously.
GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time.
TABLE OF CONTENTS SECTION TITLE PAGE NO. SAFETY .................................................................................................... Inside Covers GENERAL INFORMATION ............................................................................................ ii SAFETY INFORMATION ................................................................................................v LABELS AND PICTOGRAMS ......................................................................................
TABLE OF CONTENTS SECTION TITLE PAGE NO. TRANSPORTING THE VEHICLE ................................................................................. 12 TOWING .............................................................................................................. 12 HAULING............................................................................................................. 13 SERVICE AND MAINTENANCE ..................................................................................
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product.
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the factory specification. Such modifications can result in serious personal injury or death. Do not make any such modifications or changes.
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle.
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B Failure to follow these instructions can result in SERIOUS INJURY or DEATH 608528 Except where PERMITTED BY LAW: NEVER drive on public roads. Drivers must possess a valid drivers license in accordance with local state law. AVOID FALLS from the vehicle: Do not start moving until all occupants are PROPERLY SEATED and HOLDING ON.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. WARNING This device is ONLY to be used for towing E-Z-GO vehicles. NEVER tow other vehicles or equipment. READ Owner’s Manual before towing. NO RIDERS in towed cars. FULLY ENGAGE coupling. Rubber latch-stop must be under latch release lever. NEVER tow more than 3 vehicles at one time. Max speed towing 2 or 3 vehicles is 5 mph. Max speed towing 1 vehicle is 12 mph.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY. AVOID FALLS from the vehicle and other SERIOUS INJURIES: : Never attempt to enter or exit a moving vehicle. AVOID standing in front of, or behind vehicle. ONLY 2 occupants per seat. Always remain PROPERLY SEATED and HOLDING ON. KEEP feet, legs, hands, and arms inside the vehicle at all times.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B DO NOT TOW MORE THAN 3 VEHICLES MAX 12 mph (19 kph) TOWING 1 VEHICLE DO NOT DRIVE IN REVERSE WHEN TOWING VEHICLES MAX 5 mph (8 kph) TOWING 2 or 3 VEHICLES NO PASSENGERS IN TOWED VEHICLES DO NOT TOW VEHICLES OVER UNEVEN TERRAIN 10% MAX SLOPE FOR TOWING VEHICLES 612214 + READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. 608823 608823 READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.com WARNING WARNING HOT SURFACE OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS www.ezgo.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B Before a new vehicle is put into operation, the items shown in the INITIAL SERVICE CHART must be performed (Ref. Fig. 4). The vehicle batteries must be fully charged before initial use. Check for correct tire inflation. See GENERAL SPECIFICATIONS. Determine and record the braking distance required to stop the vehicle for future brake performance tests.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Hanging Holes To prevent a physical hazard that could result in an electrical shock or electrocution, be sure that the charger plug is not damaged and is inserted into a grounded receptacle. The power (AC) cord is equipped with a grounded plug. Do not attempt to pull out, cut or bend the ground post.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B dicated by the number of RED flashes that occur, there will be a pause and then the flashes will repeat again. There are several possible conditions that will generate errors. Some errors will require human intervention to first resolve the problem and then reset the charger by unplugging the DC cord from the vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. CONTROLS AND INDICATORS Vehicle controls and indicators consist of: B B 1. Key Switch / Direction Selector 2. Speedometer / State Of Charge Meter (optional) E G RA O ST 3. Head Light Switch (optional) 4. Turn Signal Switch (optional) 5. Horn Button (optional) 6. Accelerator Pedal 7. Service Brake Pedal 8.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B HEADLIGHT SWITCH (OPTIONAL EQUIPMENT) If the vehicle is equipped with headlights, the ON/OFF switch (3) is located on the instrument panel to the left of the key switch (1) (Ref. Fig. 8). TURN SIGNAL SWITCH (OPTIONAL EQUIPMENT) If the vehicle is equipped with turn signals, the switch (4) is mounted on the steering column (Ref. Fig. 8).
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. PARKING BRAKE This vehicle is equipped with an automatic parking brake; when the vehicle is stopped the parking brake is automatically set. The parking brake is released when the key switch/direction selector is in forward (’F’) or reverse (’R’) and the accelerator is depressed.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read the following warnings before attempting to operate the vehicle. vehicle. Always bring the vehicle to a complete stop before shifting the direction selector.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. HIGH PEDAL DISABLE FEATURE SUN TOP AND WINDSHIELD High pedal disable prevents acceleration if the key is turned on while the accelerator is depressed. STARTING AND DRIVING All vehicles are equipped with an interlock system that disables the controller and prevents the vehicle from being operated or towed while the charger is connected.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B VEHICLE CLEANING AND CARE REPAIR VEHICLE CLEANING LIFTING THE VEHICLE Tool List To reduce the possibility of severe injury or vehicle damage, read all instructions supplied by the manufacturer of the pressure washer. When pressure washing the exterior of the vehicle, do not use pressure in excess of 700 psi.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. of the frame while the front end of the vehicle is on the jack stands. WHEELS AND TIRES Lower the vehicle by reversing the lifting sequence. TIRE REPAIR Tool List B B Qty. Lug Wrench, 3/4" .........................................................1 Impact Socket, 3/4"......................................................1 Impact Wrench................
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B pressure be higher than recommended on tire sidewall. All four tires should have the same pressure for optimum handling characteristics. Be sure to install the valve stem dust cap after checking or inflating.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. TAILLIGHT/BRAKE LIGHT BULB REPLACEMENT . Make sure that the vehicle key switch is in the ’OFF’ position and the key has been removed. B B 1. Remove the two phillips head screws (10) that secure the lens (11) to the taillight assembly. 2. Remove the light bulb. 3. Install the new light bulb. 4.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B DO NOT exceed 5 mph (8 kph) while towing multiple vehicles. Place key switch in ’N’ and the Run/Tow switch in the ‘TOW’ or (on European Models) position prior to towing the vehicle to prevent damage to the electric motor and controller. Do not tow a single vehicle at speeds in excess of 12 mph (19 kph). Do not tow more than three vehicles at a time.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. SERVICE AND MAINTENANCE To reduce the possibility of severe injury or death from improper servicing techniques: DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B CAPACITIES AND REPLACEMENT PARTS Use care when tightening fasteners and refer to the Technician’s Repair and Service Manual for specific torque values. PART NUMBER FLUID Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B BATTERIES AND CHARGING SAFETY NOTICE Always observe the following warnings when working on or near batteries: To prevent battery explosion that could result in severe personal injury or death, keep all smoking materials, open flames or sparks away from the batteries. Hydrogen gas is formed when charging batteries.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BATTERY MAINTENANCE Tool List Qty. Insulated Wrench, 9/16" .............................................. 1 Battery Carrier ............................................................. 1 Hydrometer.................................................................. 1 Battery Maintenance Kit P/N 25587-G01 ....................
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B NOTICE The watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plates. Fig. 23 Water Purity Table Automatic watering devices such as the one included in the Battery Maintenance Kit (P/N 25587-G01) can be used with an approved water source.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Non-Metalic Wand 1/4 Cup (60 ML) Baking Soda Batteries are heavy. Use proper lifting techniques when moving them. Always lift the battery with a commercially available battery lifting device. Use care not to tip batteries when removing or installing them; spilled electrolyte can cause burns and damage.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B battery) and a portable lifting device. Remove the three front batteries (1, 2 & 3) one at a time; then using the carrier straps tilt the last battery (4) to the front of the vehicle just enough to clear the rear body and using the portable lifting device lift the battery up and out of the vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. 6 - 8V Battery System: With the J-bolts in the battery retainer and held in place by the lock nuts at the end of the threaded portion; carefully position the battery retainer, guiding the J-bolts between the batteries (it may be necessary to tip the batteries slightly) and into the slots in the battery tray.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B .
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BATTERY CHARGING The battery charger is designed to fully charge the battery set. If the batteries are severely deep cycled, some automatic battery chargers contain an electronic module that may not activate and the battery charger will not function.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B To prevent battery explosion that could result in severe personal injury or death, never insert a metal thermometer into a battery. Use a hydrometer with a built in thermometer that is designed for testing batteries. Specific gravity is the measurement of a liquid that is compared to a baseline.
GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner’s Guide Page 27
GENERAL SPECIFICATIONS RXV ELECTRIC - FLEET VEHICLE SPECIFICATIONS BATTERIES Four 12 Volt deep cycle (70 minute minimum, 140 Amp-Hour discharge rate) SPEED CONTROLLER Solid state, 230 Amp capacity MOTOR 3 phase AC induction TRANSAXLE 16.
GENERAL SPECIFICATIONS RXV ELECTRIC - FREEDOM VEHICLE SPECIFICATIONS BATTERIES Four 12 Volt deep cycle (70 minute minimum, 140 Amp-Hour discharge rate) SPEED CONTROLLER Solid state, 230 Amp capacity MOTOR 3 phase AC induction TRANSAXLE 16.
GENERAL SPECIFICATIONS RXV ELECTRIC - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS BATTERIES Four 12 Volt deep cycle (70 minute minimum, 140 Amp-Hour discharge rate) SPEED CONTROLLER Solid state, 230 Amp capacity MOTOR 3 phase AC induction TRANSAXLE 16.
GENERAL SPECIFICATIONS 68.50” (174 cm) 68.50” (174 cm) 45.7” (116 cm) 45.7” (116 cm) 65.7” (167 cm) 65.7” (167 cm) 35.5” (90 cm) 35.5” 94.5” (240 cm) (90 cm) 38” (97 cm) 94.5” (240 cm) 38” (97 cm) 47” (119 cm) 47” (119 cm) Fig.
GENERAL SPECIFICATIONS 74” (188 cm) 45.7” (116 cm) 65.7” (167 cm) 35.5” (90 cm) 105.5” (268 cm) 38” (97 cm) 47” (119 cm) Fig.
GENERAL SPECIFICATIONS RECOMMENDED MAX RAMP 25% GRADE OR 14° MAX 1 (5 9’ 2 .8 ” m ) RECOMMENDED MAX SIDE TILT 25% GRADE OR 14° MAX Fig.
GENERAL SPECIFICATIONS 19.0 cm 21.0 cm 19.35 cm 3.0cm 22.4±.3 cm Fig. 33 Powerwise QE 48V Charger Page 34 Owner’s Guide 14.0±.3 cm 10.6±.1 cm 26.4±.3 cm 21.5 cm 4.5 cm 16.
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY (EUROPE ONLY) Owner’s Guide Page 35
DECLARATION OF CONFORMITY Page 36 Owner’s Guide
DECLARATION OF CONFORMITY Owner’s Guide Page 37
DECLARATION OF CONFORMITY Notes: Page 38 Owner’s Guide
NOTICE Read the following warnings before attempting to operate the vehicle. To prevent personal injury or death, observe the following: When vehicle is to be left unattended, engage park brake, move direction selector to neutral, turn key to ‘OFF’ position and remove key. Drive vehicle only as fast as terrain and safety considerations allow. Consider the terrain and traffic conditions. Consider environmental factors which effect the terrain and the ability to control the vehicle.
E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTAC T US... Nor th America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Ser vice Par ts Phone: 1-888-GET-E-Z-GO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in par t without the express permission of E-Z-GO Division of Textron, Inc.
