Specifications

E-Z-GO Division of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia
USA 30906-3852 Phone: [phone], FAX: [phone]
Page 6
C. Carburetor/Air Canister Installation (See Figure 3)
1. Replace carburetor studs with the new studs (20-NEW). Tighten new studs to 35 - 43 in. lbs. (4 - 5
Nm) torque.
2. Install new insulator (19-NEW) and new gaskets (18-NEW) to ensure sealing of carburetor system
in all locations. See Figure 3 for proper sequence and placement.
3. Install new carburetor shield (21-NEW), new gasket (18-NEW), existing carburetor and new gasket
(15-NEW).
4. Reinstall existing choke bracket and use new gasket (15-NEW).
5. Install remote hose adapter using new spacers (14-NEW) and existing double end studs, nuts and
washers from the old air box housing. Tighten hardware to 50 - 70 in. lbs. (6 - 8 Nm) torque. Install
the air baffle (12-NEW) as shown in Figure 3. Make sure the double end studs and air baffle is
mounted as shown. Connect the marked end of the PCV hose to the outlet on the backside of this
remote hose adapter.
6. Reconnect the throttle cable linkage and choke cable.
7. Route vent tube back through the clip on the side of the engine, leaving 1 1/2” of vent tube extend-
ing past the clip.
Do not let the carburetor vent hose become clogged or kinked.
Engine heat will cause the fuel in the carburetor bowl to expand
and may result in fuel being expelled from the carburetor if
unable to vent through the vent tube.
8. Install the remote air bracket(2-NEW) to the front engine mount using bolts, washers and nuts (3-
NEW, 4-NEW, 5-NEW). Loosley install this hardware. Remove the existing bolt (Item 18) in the side
of the engine block and use the 1 1/4” bolt and washers (3-NEW, 7-NEW, 8-NEW) to secure the
remote air bracket to the side of the engine. Tighten this hardware to 50 - 70 in. lbs. (6 - 8 Nm)
torque. When bracket is completely installed, tighten lower bracket hardware to 6 - 8 ft. lbs. (8 - 10
Nm) torque.
9. Mount the remote air canister base (1-NEW) to the remote air bracket using the bolts/washer
assembly (6-new).
10. Insure that the dust valve (1e) on the air canister cover (1c) is oriented toward the ground.
11. Mount the hose (10-NEW) on the carburetor adapter (13-NEW) using the hose clamp (11-NEW)
and the other end of the hose to the remote air canister base (1-NEW) using hose clamp (9-NEW).
Bulletin No.
3B-05