OW NER’S G U I DE
WELCOME Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.
FOREWORD 2Five OWNER’S GUIDE ELECTRIC POWERED LOW-SPEED VEHICLE 2Five TWO-PASSENGER 2Five FOUR-PASSENGER STARTING MODEL YEAR 2010 ISSUED JUNE 2009 REVISED MARCH 2013 610598 2Five Owner’s Guide i
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by E-Z-GO, and therefore is subject to change without notice.
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling batteries may void the warranty.
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
TABLE OF CONTENTS TITLE PAGE NO. SAFETY INFORMATION SECTION ................................................................................................... 1 GENERAL SPECIFICATIONS SECTION ......................................................................................... 23 INTRODUCTION SECTION .............................................................................................................. 35 OPERATING PROCEDURES SECTION ............................................................
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION TITLE PAGE NO. GENERAL ................................................................................................................................................................................... 3 NOTICES, CAUTIONS, WARNINGS, AND DANGERS.............................................................................................................. 4 GENERAL OPERATION ..................................................................
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. GENERAL For any questions on material contained in this manual, contact an authorized representative for clarification. Read all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater speeds.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICES, CAUTIONS, WARNINGS, AND DANGERS Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES, CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Good common sense and prudent driving practices do more to prevent accidents and injury than all warnings and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual paying particular attention to the CAUTIONS, WARNINGS, and DANGERS contained therein.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability, or increase the speed or extend the stopping distance beyond the factory specification. Such modifications can result in serious personal injury or death. Do not make any such modifications or changes.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. GENERAL OPERATION Read the following warnings before attempting to operate the vehicle : To prevent personal injury or death, observe the following: When vehicle is to be left unattended, turn key to OFF position AND REMOVE KEY. Drive vehicle only as fast as terrain and safety considerations allow. Consider the terrain and traffic conditions.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Stay in designated areas where provided and avoid steep slopes. Seat belts must be worn at all times while operating the vehicle. Keep feet, legs, hands, and arms inside vehicle at all times. Avoid extremely rough terrain. Check area behind the vehicle before operating in reverse.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Read the following text and warnings before attempting to service vehicle: In any product, components may eventually fail to perform properly as the result of normal use, age, wear, or abuse. It is impossible to anticipate all possible component failures or the manner in which each component may fail.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. . Before working on the vehicle, remove all jewelry. Be sure no loose clothing or hair can contact moving parts. Use care not to touch hot objects. Wear eye protection when working on or around the vehicle. In particular, use care when working around batteries, using solvents or compressed air. Hydrogen gas is formed when charging batteries.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VENTILATION ALWAYS: • • • • • 14 charge the vehicle in a well-ventilated area charge in an area free of flammable liquids and items charge a vehicle in an area that is free from flame or spark, pay particular attention to natural gas or propane water heaters and furnaces.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SEAT BELTS Always operate the vehicle with seat belts properly fastened. Be certain the seat belts are latched securely and are free from twists. Position the shoulder belt across the top of the shoulder. Do not place the shoulder belt under an arm. Loose fitting safety belts significantly reduce protection.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The driver and all passengers must wear seat belts, one person per belt. The two-passenger 2Five has two bucket seats and is equipped with two safety belts, one for the driver and one for the passenger. The four-passenger 2Five has a rear-facing bench seat with two additional passenger seat belts.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Seat Belt Operation To properly secure the seat belts, pull the metal tab out away from the retractor and insert into the appropriate buckle located near the center of the seat. A click will be heard when the tab is securely latched. Position the lap belt as low as possible on the hips, not the waist.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying E-Z-GO Division of Textron Inc.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL SPECIFICATIONS TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION TITLE PAGE NO. 2Five TWO-PASSENGER SPECIFICATIONS.......................................................................................................................... 25 2Five FOUR-PASSENGER SPECIFICATIONS........................................................................................................................
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five TWO-PASSENGER SPECIFICATIONS BATTERIES Four 12 Volt deep cycle (70 minute minimum, 150 Amp-Hour discharge rate) SPEED CONTROLLER Solid state, 235 amp capacity MOTOR 3 phase AC induction TRANSAXLE 14.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BODY Flexible, impact-resistant, injection-molded TPO (Thermoplastic Polyolefin) with Base Coat / Clear Coat DASH PANEL Scuff-resistant plastic with four drink holders, storage, and 12-volt receptacle for accessories TIRES 205/50-10** TIRE PRESSURE 30 psi (207 kPa)** GROUND CLEARANCE 4.7 inches (11.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2Five FOUR-PASSENGER SPECIFICATIONS BATTERIES Four 12 Volt deep cycle (70 minute minimum, 150 Amp-Hour discharge rate) SPEED CONTROLLER Solid state, 235 amp capacity MOTOR 3 phase AC induction TRANSAXLE 14.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BODY Flexible, impact-resistant, injection-molded TPO (Thermoplastic Polyolefin) with Base Coat / Clear Coat DASH PANEL Scuff-resistant plastic with four drink holders, storage, and 12-volt receptacle for accessories TIRES 205/50-10** TIRE PRESSURE 30 psi (207 kPa)** GROUND CLEARANCE 4.5 inches (11.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MAX RAMP GRADE 25% OR 14° (6 .0 19 .7 ft m ) MAX SIDE TILT 25% OR 14° Fig.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION TABLE OF CONTENTS FOR INTRODUCTION SECTION TITLE PAGE NO. FEATURES ............................................................................................................................................................................... 37 General Information........................................................................................................................................................ 37 Parking Brake ..............................................................
INTRODUCTION Locking Glovebox (optional) ........................................................................................................................................... 45 Cup Holder...................................................................................................................................................................... 45 Front Seats ........................................................................................................................................
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES General Information If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’ position. ALL accessories that do NOT use the accessory wiring harness MUST be connected to draw from the entire 48 Volt battery pack.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Parking Brake This vehicle is equipped with an automatic parking brake; when the vehicle is stopped the parking brake is automatically set. The parking brake is released when the key switch/direction selector is in forward (’F’) or reverse (’R’) and the accelerator is depressed.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1. Key Switch/Direction Selector To reduce the possibility of component damage, the vehicle must be stopped before moving the key switch/direction selector.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 6. Headlight Switch The headlight ON/OFF switch is located on the instrument panel to the left of the speedometer. 7. State of Charge Meter The vehicle is equipped with a state of charge meter located in the dash panel below the speedometer. The state of charge meter indicates the amount of usable power in the batteries.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 11. Steering Wheel The steering wheel located in front of the driver seat is used to steer the vehicle. The steering wheel does not contain an airbag. 12. Turn Signal/Hazard Switch The switch is mounted on the steering column. To activate the hazard lights, pull the hazard switch away from the steering column.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 18. Front Seats The split bench front seat is designed for one occupant on each side of the center console. There is a seat belt for the passenger and one for the driver. 19. Hip Restraint - Front The front hip restraints are designed to help keep the occupants properly positioned in the event of sudden vehicle position changes. 20.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 25. Rear Seat The rear seat is for two passengers only. 26. Seat Belts - Rear Two rear seat belts are provided for the rear seat occupants. 27. Rear Restraints There are two hip restraints and one hand hold to help keep occupants properly positioned in the event of sudden vehicle position change. 28.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 33. Battery Compartment The battery compartment can be accessed by raising the front seat to perform battery maintenance and access the Run/Tow switch. 34. On-board Charger Receptacle The charging cord is to be connected to this receptacle while the vehicle is being charged. 35.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Before attempting to move the vehicle, turn the key switch to ’N’ and move the Run/Tow switch to the ‘TOW’ position. Failure to do so will damage the controller or motor. The Run/Tow switch should always be returned to the ’RUN-STORAGE’ position after moving a stalled vehicle.
OPERATING PROCEDURES TABLE OF CONTENTS FOR OPERATING PROCEDURES SECTION TITLE PAGE NO. SERIAL NUMBER LOCATION.................................................................................................................................................. 55 VEHICLE IDENTIFICATION NUMBER (VIN) .......................................................................................................................... 57 VEHICLE DATA PLATE ......................................................................
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. One is placed on the steering column (Ref. Fig. 1), the second is located on the frame member under the front splash shield on the driver side (Ref. Fig. 2) and the third is located on the passenger side frame rail at the rear of the vehicle (Ref.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Serial Number Serial Number Fig. 3 Serial Number on Rear Frame Fig.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE IDENTIFICATION NUMBER (VIN) The Vehicle Identification Number (VIN) is located on the far left side of the header (Ref. Fig. 4). It may be necessary to provide the VIN when service or parts are needed for the vehicle. The VIN must not be removed from the vehicle. Fig.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE DATA PLATE The vehicle data plate is located on the inside surface of the canopy strut (Ref. Fig. 5). The data plate contains information concerning the Date of Manufacture, GVWR, GAWR (Front), GAWR (Rear), Tire and Rim Dimensions, VIN, and Type of Vehicle. Fig.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BEFORE INITIAL USE Read and follow the safety instructions on the cup holder and header. Understanding how to use this vehicle and its accessories is essential to safety and good performance. Maintaining good performance depends to a large extent on the operator.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Remove the protective clear plastic from the seat bottom and back rest before placing the vehicle in service.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ON-BOARD CHARGER WITH DC TO DC CONVERTER DANGER Risk of electric shock. Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A grounded outlet is required to reduce risk of electric shock – do not use ground adapters or modify plug.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Understanding the Charger The vehicle is equipped with an on-board charger and DC to DC converter to power 12 volt accessories. This allows your accessories to draw from the full battery pack, so that one battery is not damaged due to the increased current draw on a single battery.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To prevent a physical hazard that could result in an electrical shock or electrocution, be sure that the charger plug is not damaged and is inserted into a grounded receptacle. The optional charging (AC) cord is equipped with a polarized connector that fits into a matching receptacle on the vehicle.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Maintenance Instructions 1. For flooded lead-acid batteries, regularly check the water levels of each battery cell after charging and add distilled water as required to the level specified by the battery manufacturer. Follow the safety instructions recommended by the battery manufacturer. 2.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read the following warnings before attempting to operate the vehicle.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Refer to GENERAL SPECIFICATIONS for seating capacity. To prevent inadvertent movement when the vehicle is to be left unattended, turn key to ‘OFF’ position and remove the key. Make sure that the direction selector is in correct position before attempting to start the vehicle.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Regenerative Braking To prevent the possibility of loss of control that could cause severe injury or death, use brake to reduce speed. This vehicle is equipped with a regenerative motor control system.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Parking Brake In the event that the vehicle will not move in forward or reverse, the automatic parking brake can be released using the instructions located on the controller splash shield beneath the seat on the passenger side of the vehicle. Refer to the Maintenance Procedures section of this manual for in-depth instructions.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Starting Vehicle on a Hill The parking brake will activate automatically when the vehicle comes to a stop. To start the vehicle on a hill, depress the accelerator pedal and the parking brake will be released. Coasting Uncontrolled coasting does not occur with this model.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Top and Windshield Always keep arms and legs inside of the vehicle when the car is moving. The top and windshield are designed to provide protection from the elements, but the operator and passengers may not remain dry during severe weather. The windshield does not provide protection from flying objects.
MAINTENANCE PROCEDURES TABLE OF CONTENTS FOR MAINTENANCE PROCEDURES SECTION TITLE PAGE NO. VEHICLE CLEANING AND CARE ............................................................................................................................................ 73 Vehicle Cleaning............................................................................................................................................................. 73 REPAIR .................................................................
MAINTENANCE PROCEDURES ROUTINE MAINTENANCE ....................................................................................................................................................... 91 Tire Inspection ................................................................................................................................................................ 91 Rear Axle ............................................................................................................................
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read all instructions supplied by the manufacturer of the pressure washer. When pressure washing the exterior of the vehicle, do not use pressure in excess of 700 psi.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The painted surfaces of the vehicle provide attractive appearance and durable protection. Frequent washing with lukewarm or cold water and mild detergent is required to preserve the painted surfaces.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. REPAIR Some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the possibility of severe injury or death from a vehicle falling from a jack: Always place chocks in front and behind the wheels not being raised. Be sure the vehicle is on a firm and level surface.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Lifting the Vehicle Tool List Qty. Floor jack ............................................................................................................................................. 1 Jackstands ..........................................................................................................................................
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To raise only the front or rear of the vehicle, place the wheel chocks in front and behind the wheels that are not to be raised. The jack may be left under the center front of the frame while the front end of the vehicle is on the jackstands. Lower the vehicle by reversing the lifting sequence.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WHEELS AND TIRES A tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall. To reduce the possibility of tire explosion, pressurize tire with small amounts of air applied intermittently to seat beads. Due to the low volume of the small tires, overinflation can occur in seconds.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To reduce the possibility of severe injury caused by a broken socket when removing wheels, use only sockets designed for impact wrench use. Tire Repair Tool List Qty. Lug Wrench, 3/4" ................................................................................................................................. 1 Impact Socket, 3/4"....
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Wheel Installation Valve Stem Cap To reduce the possibility of component damage, do not tighten lug nuts to more than 85 ft. lbs. (115 Nm) torque. It is important to follow the ‘cross sequence’ pattern when installing lug nuts. This will assure even seating of the wheel against the hub.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LIGHT BULB REPLACEMENT To reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry tissue or paper towel to handle the glass portion of the bulb. Headlight Bulb Replacement Make sure that the vehicle key switch is in the OFF position and the key has been removed.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Turn Signal Bulb Replacement Make sure that the vehicle key switch is in the OFF position and the key has been removed. 1. Remove the two Phillips head screws (7) that secure the lens (8) to the fascia (9). 2. Remove the light bulb. 3. Install the new light bulb. 4.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Taillight/Brake Light Bulb Replacement Make sure that the vehicle key switch is in the OFF position and the key has been removed. 1. Remove the two Phillips head screws (10) that secure the lens (11) to the taillight assembly. 2. Remove the light bulb. 3. Install the new light bulb. 4.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TRANSPORTING VEHICLE Hauling To reduce the possibility of severe injury or death while transporting the vehicle: Secure the vehicle and contents. Never ride on the vehicle being transported. The vehicle must be transported in the forward-facing position. Maximum speed while hauling the vehicle is 70 mph (112 kph).
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. In Case of Total Power Loss In case of total power loss and the Run/Tow does not release the parking brake, the instructions below the controller splash shield must be used. Chock the tires to prevent the vehicle moving when the brake is released. G ’ W t ‘TO lec se ys ng wa towi - Al re fo be IN W TO sition po lt in su n re s.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To access the instructions remove three re-usable plastic rivets securing the controller splash shield to the body and the controller. To remove the re-usable rivets, press the center of the rivet with the vehicle key, when the center pin snaps into place the rivet can be removed, repeat the process for each remaining rivet.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. THIS PROCEDURE SHOULD ONLY BE PERFORMED BY QUALIFIED TRAINED PERSONNEL. Make sure that the key is in the ’OFF’ position and the tires are chocked to prevent the vehicle moving; then perform the following: 1. Locate the ’Auxiliary Power’ line (3) and remove the weather pack seal (4) from the connector. 2.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fig.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERVICE AND MAINTENANCE To reduce the possibility of severe injury or death from improper servicing techniques: DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual. Never depress the accelerator pedal with drive wheels off the ground.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes. Treat all electrolyte spills to the body and eyes with extended flushing with clear water. Contact a physician immediately.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ROUTINE MAINTENANCE To prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe driving conditions such as extreme temperatures, extreme dust/debris conditions, or frequent use with maximum load.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Error and Warning Codes Error and Warning Codes will display in the odometer window as a four or five digit number to indicate a potential problem with the vehicle. If an error or warning code is displayed contact your E-Z-GO service representative.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Hardware Periodically, the vehicle should be inspected for loose fasteners. Use care when tightening fasteners. Refer to the Technician’s Repair and Service Manual for specific torque values. Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CAPACITIES AND REPLACEMENT PARTS FLUID QUANTITY Rear Axle Lubricant Mobil 424 Gear Oil 25 oz.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE PROCEDURES Accelerator - smooth operation Charger Receptacle - clean connections P P P CL CL CL CL Steering Assembly - excessive play, loose or missing hardware Tie Rods - excessive play, bent rods, loose or missing hardware 96 2Five Owner’s Guide REPLACE AFTER P Wiring - loose connections, broken or missing insulation 3000miles/5000 kms ANNUAL Brakes - aggressive stop test, does brake hold on a hill
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BATTERY CHARGING AND MAINTENANCE Batteries To prevent battery explosion that could result in severe personal injury or death, keep all smoking materials, open flames or sparks away from the batteries. Hydrogen gas is formed when charging batteries. Do not charge batteries without adequate ventilation.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Batteries are heavy. Use proper lifting techniques when moving them. Always lift the battery with a commercially available battery lifting device. Use care not to tip batteries when removing or installing them; spilled electrolyte can cause burns and damage.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Aerosol containers of battery terminal protectant must be used with extreme care. Insulate metal container to prevent can from contacting battery terminals, which could result in an explosion.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tool List Qty. Insulated Wrench, 9/16" ...................................................................................................................... 1 Battery Watering Jug (available at most automotive parts stores) ......................................................
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Electrolyte Level and Water The correct level of the electrolyte is 1/2" (13 mm) above the plates in each cell. This level will leave approximately 1/4" to 3/8" (6 to 10 mm) of space between the electrolyte and the vent tube. The electrolyte level is important since any portion of the plates exposed to air will be ruined beyond repair.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. If the battery electrolyte level is too high, the electrolyte will block the vent tube and the gas will force it out of the vent tube and battery cap. The water will evaporate but the sulfuric acid will remain where it can damage vehicle components and the storage facility floor.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Over the life of the battery, a considerable amount of water is consumed. It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction. The water must be distilled or purified by an efficient filtration system.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plates. The electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes. Treat all electrolyte spills to the body and eyes with extended flushing with clear water. Contact a physician immediately.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Battery Charging The battery charger is designed to fully charge the battery set. If the batteries are excessively discharged, the battery charger contains an electronic module that may not activate and the battery charger will not function.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Battery Removal and Installation . Improper handling of high voltage wiring, batteries, or control systems could result in serious or fatal injury by electric shock. Only qualified technicians should repair or access high voltage wiring, battery packs, and associated systems.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. .
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Cleaning Batteries When cleaning the outside of the batteries and terminals, do not use a water hose without first spraying the batteries with a solution of baking soda (sodium bicarbonate) and water to neutralize any acid deposits.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Allow the solution to set for at least three minutes; use a soft bristle brush or cloth to wipe the tops of the batteries in order to remove any residue that could cause the self-discharge of the battery. Rinse the entire area with low pressure clear water. Cleaning should take place once a month or more often under extreme conditions.
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Prolonged Storage During periods of storage, the batteries will need attention to keep them maintained and prevent discharge. In winter conditions, the battery must be fully charged to prevent the possibility of freezing. A fully charged battery will not freeze in temperatures above -75° F (-60° C).
MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
REGISTRATION AND WARRANTY To register your vehicle, go to http://www.ezgo.com For warranty information, go to http://www.ezgo.com For Genuine E-Z-GO Parts & Accessories, contact your local E-Z-GO dealer or visit www.shopezgo.
REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions, Warnings, and Dangers.
INDEX TITLE PAGE NO. A Accelerator Pedal ...................................................................................................................................................................... 41 Accessory Plug, 12V ................................................................................................................................................................ 43 At Each Charging Cycle ............................................................................................
INDEX TITLE PAGE NO. BEFORE INITIAL USE .............................................................................................................................................................. 59 Belt Operation, Seat ................................................................................................................................................................. 17 Belts - Front Seat .......................................................................................................
INDEX TITLE PAGE NO. C CAPACITIES AND REPLACEMENT PARTS ........................................................................................................................... 93 CARE, VEHICLE CLEANING AND .......................................................................................................................................... 73 CAUTIONS, WARNINGS, AND DANGERS, NOTICES..............................................................................................................
INDEX TITLE PAGE NO. Compartment, Battery ............................................................................................................................................................... 51 Converter, DC to DC, with On-board Charger ........................................................................................................................... 51 Cup Holder.............................................................................................................................
INDEX TITLE PAGE NO. E Electrolyte Level and Water .................................................................................................................................................... 102 Error and Warning Codes.......................................................................................................................................................... 92 F Feature, High Pedal Disable ..............................................................................................
INDEX TITLE PAGE NO. H Handles, Grab - Front Passenger.............................................................................................................................................. 47 Handles, Grab - Rear Passenger .............................................................................................................................................. 49 Hardware ............................................................................................................................
INDEX TITLE PAGE NO. I IDENTIFICATION NUMBER (VIN), VEHICLE ......................................................................................................................... 57 Information, General ................................................................................................................................................................. 37 INITIAL USE, BEFORE .......................................................................................................................
INDEX TITLE PAGE NO. L LABELS AND PICTOGRAMS ................................................................................................................................................... 19 Labels and Pictograms .............................................................................................................................................................. 69 Level and Water, Electrolyte .....................................................................................................
INDEX TITLE PAGE NO. M MAINTENANCE ....................................................................................................................................................................... 13 Maintenance Instructions .......................................................................................................................................................... 64 MAINTENANCE, BATTERY CHARGING AND .......................................................................................
INDEX TITLE PAGE NO. O Odometer................................................................................................................................................................................... 43 On-board Charger with DC to DC Converter ............................................................................................................................. 51 ON-BOARD CHARGER WITH DC TO DC CONVERTER .....................................................................................
INDEX TITLE PAGE NO. Pedal, Brake ............................................................................................................................................................................. 41 Pedal-Up Braking ...................................................................................................................................................................... 67 PERIODIC SERVICE SCHEDULE.......................................................................................
INDEX TITLE PAGE NO. R Rear Axle ................................................................................................................................................................................... 91 Rear Restraints.......................................................................................................................................................................... 49 Rear Seat................................................................................................
INDEX TITLE PAGE NO. REPLACEMENT, LIGHT BULB ............................................................................................................................................... 81 Replacement, Turn Signal Bulb ................................................................................................................................................ 82 Replacement, Taillight/Brake Light Bulb ....................................................................................................
INDEX TITLE PAGE NO. Seat Belts - Rear ....................................................................................................................................................................... 49 Seat, Rear ................................................................................................................................................................................. 49 Seats, Front ...............................................................................................
INDEX TITLE PAGE NO. Starting and Driving................................................................................................................................................................... 68 Starting Vehicle on a Hill ........................................................................................................................................................... 69 State of Charge Meter ..............................................................................................
INDEX TITLE PAGE NO. T Taillight/Brake Light Bulb Replacement..................................................................................................................................... 83 Tire Inspection ........................................................................................................................................................................... 91 Tire Repair .............................................................................................................
INDEX TITLE PAGE NO. U Understanding the Charger ....................................................................................................................................................... 62 USE, BEFORE INITIAL ............................................................................................................................................................ 59 V Vehicle Cleaning ..........................................................................................................
INDEX TITLE PAGE NO. W WARNINGS, AND DANGERS, NOTICES, CAUTIONS .............................................................................................................. 4 WARRANTY, REGISTRATION AND....................................................................................................................................... 113 Water, Electrolyte Level and...........................................................................................................................................
INDEX Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions, Warnings, and Dangers.
INDEX Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions, Warnings, and Dangers.
1451 Marvin Griffin Road, Augusta, GA 30906 (800) 241-5855 I Fax (706) 796-4540 I www.ezgo.com e-mail: ezgo@textron.com I ©2010 E-Z-GO Division of Textron Inc. Read all this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings.
