Specifications

7.3 SHIFT MECHANISM
GENERAL
For mission repair, the engine must separate from frame.
Full stop the vehicle before shifting to forward or reverse.
Fill the recommended oil after install the mission cover.
Avoid shifting to forward when vehicle is reversing, otherwise it will cause gears set to damage.
TROUBLESHOOTING
DETECT METHOD
CONDITION REASON
Detect battery voltage Under 10.5V
1.ACG can't charge
2.Bettery failure
CDI signal Compared with good CDI, it is NG CDI failure
Wire connect NG
1.Main wire burn down
2.Motor wire come away
Detect motor After work 10 seconds without load,
resistance value not in 2~5Ω
Motor failure
Detect sensor No signal
OK
1.Faulty sensor
2.Sensor wire come away
NG
Detect shift gears Inspect appearance fault 1.Faulty linker,gear,roller
2.Faulty shifting spring
Detect shift mech. Parts dimension NG 1.Fixed steel ball was faulty or came
away
2.Faulty fixed spring
3.Fillister of shifting hub not smooth
4.Head of fork wore