E-TON OWNER’S MANUAL Viper 40E (RXL-40E) Copyright ©2008-2009 ETON America, all rights reserved.
Important Notices READ and UNDERSTAND this owner’s manual Both the operator and the adult supervisor should completely read and understand this owner’s manual before operating this vehicle. This owner’s manual will instruct you in the safe operation of the vehicle. NO Passengers This vehicle was designed for operation ONLY by the operator, (Driver). The load limit and seat configuration is designed for the operator ONLY. It is not safe to carry passengers on the vehicle.
Table of Contents Safety notes Vehicle identification number location Controls, switches and feature locations Control feature operations Engine stop switch Remote Stop/Start Switch Throttle lever Rear Brakes Parking brake Safety Tether Switch Fuel System Fuel tank Fuel valve Inline Fuel Filter Engine Oil Tires & Wheels Tire inspection Tire pressure Spark Plug Air Filter Braking Systems Drive Chain Throttle Lever Transmission Oil Electrical Battery ATV Break-In Procedure Pre-Operation Inspection Starting pr
Safety Notes 1. Both the adult supervisor and youth operator must fully understand everything in this manual before operating this vehicle. 2. This vehicle was designed for the operator only. NO PASSENGERS should be allowed on this vehicle. 3. This vehicle is designed for operation on level, obstacle free off-road areas. 4. Riding this vehicle on public roads or highways is illegal. If it becomes necessary to cross a public road or highway, the vehicle should be pushed across using extreme caution. 5.
10. NEVER ride this vehicle unless it has been properly maintained and adjusted. Always perform a pre-ride inspection of your vehicle. Look for wires, bolts and other fasteners that may have come loose on previous rides. Inspect the drive chain, throttle and brakes for proper adjustment and operation. Check the engine oil level in the oil tank. Check fuel level and inspect for fuel leaks. (Remember, you can ride further in 1 hour than you can walk back in 1 day!) 11.
13. NEVER REFUEL this vehicle when hot. Ask your adult supervisor to refuel your vehicle. Gasoline is extremely flammable and will ignite if spilled on a hot engine or muffler. Never smoke or expose the fuel to an open flame or spark while refueling your vehicle. Always refuel your vehicle in a safe place free of any ignition source. 14. NEVER run the vehicle in an enclosed area.
Vehicle Identification Numbers Vehicle Identification Number (VIN) is located at the front of the unit under the front fender on a plate mounted between the main frame rails. Engine serial number is located on the left-hand side of the engine on the crankcase housing. Your VIN RFZ______________ Eng. No. _______________ Controls, Switches & Feature Locations Locations of controls and features 1. Fuel Tank filler and vent tube 2. Fuel Valve 3. Throttle lever 4. Rear/Parking brake lever 5.
Control feature operations Engine Stop Switch The remote switch has two buttons, a Stop button which will stop the engine when pressed. The effective range of the switch is 30 feet unobstructed. Once the unit has been stopped with the remote switch you must press the run button in order for the unit to be restarted. This action resets the remote receiver on the unit. The unit may also be started remotely by pressing both the Stop & Run buttons together.
counter clockwise. To decrease the throttle’s travel, thus decreasing the maximum speed, turn the throttle stop bolt clockwise. The throttle cable should be adjusted so there is 2mm, (1/8”) free travel at the lever before the throttle starts to open. Rear Brakes This vehicle is equipped with a mechanical drum rear brake that is both the running brakes and the parking brake. position. This should be engaged as a parking brake whenever the vehicle is not in operation.
fuel is used. The vent tube must be attached to the cap and inserted in the vent tube holder hole of the handle bar cover while operating the unit. The fuel cap vent and vent tube must be clean and clear of obstructions for the unit to operate normally. You can check the vent and vent tube by blowing air through the tube. If you can not blow through the vent tube and cap you must clean the vent and tube or replace them.
To replace the filter, first turn the fuel valve to the “OFF” position. Then carefully compress the wire clamp rings until the clamp is free of the fuel line. Slide each clamp away from the filter about ¾”. Remove the filter from the fuel line by holding the line and pulling the filter. Install the new filter by inserting the filter into the fuel line and returning the clamps to the original position. Turn the fuel valve to the “ON” position and check for leaks.
Air Filter Air Filter Maintenance To maintain the highest performance from your engine and to reduce excessive wear that could cause engine failure, the engine requires a continuous flow of clean air. Air is taken into the Wash the element in a non-flammable solvent such as Air-Filter cleaner from your local auto parts dealer. 1. Dry the element completely before continuing. 2. Soak the element in clean engine oil until completely saturated. 3.
When the brake is fully applied there should be a minimum clearance of ½” of clearance between Inspect the chain links for damaged, worn or loose rivets. Repair or replace as needed. Chain Slack Adjustment Loosen the axle position lock bolt slightly and turn the chain adjuster nut to take up the excess slack in the chain. Once the chain has been adjusted to the proper tension retighten the axle position locking bolt. The chain should be kept well lubricated to prevent excess wear and premature failure.
lever. Tighten the locking nut to secure the adjusting ring. The speed of the unit can be adjusted by adjusting the throttle stop screw to limit throttle travel. Loosen the throttle stop screw locking nut and turn the throttle stop screw clockwise to reduce the throttle travel thus reducing the maximum speed of the unit. Turning the stop screw counter clockwise will increase the throttle travel thus increasing the maximum speed of the unit.
inline fuse on the positive lead of the battery to protect the wiring system from over loads. If your starter motor will not turn over and the battery is fully charged, check the inline fuse on the unit. Replace the fuse with a 7A fuse. ATV Break-In procedures Your ATV requires a break-In period just as with all other internal combustion engines. This period allows the engine parts to seat and wear properly without undue strain which can cause premature failure. 1.
Your unit should start within 10 seconds of pushing the starter button. If the unit fails to start check the following. 1. Engine stop switch is “ON”. 2. Parking Brake Locked “ON”. 3. Tether switch is fully inserted. 4. If you used the remote switch to stop the unit you must press the run button to reset the receiver stop switch. Driving your ATV Your ATV should only be driven in an area that is designated for this use.
2005 Viper 40E RXL-40E Specifications Viper 40E (RXL-40E) Engine Type Displacement Bore / Stroke Compression Power Two cycle air cooled pre mix fuel/oil 41.5cc φ40.0 * 33.0mm 6.6 : 1 2.2ps @ 7000rpm Transmission Type Single Speed Centrifugal Clutch Chassis Overall Length Overall Width Overall High Wheel Base Dry Weight 1120mm / 44.0" 630mm / 24.8" 727mm / 28.6" 768mm / 30.2" 64kg / 134lbs Suspension Front Rear A-Arms Dual Shocks Swing Arm / Single Shock Brakes Front Rear N/.
Fluids Fuel Engine Oil Transmission Type Volume Type Unleaded Gasoline 89 octane 3.5 liters / 0.9 gal High grade synthetic 2 cycle oil Volume Type Volume Pre Mix 50 : 1 SAE 80/90 weight 70cc / 2.4oz Spark Plug NGK Nipendenso Champion Electrode Gap Maximum Rider Weight Minimum Rider Age BPM6Y/NGK W22MP-U CJ7Y (Not Recommended) 0.6-0.7mm / 0.023" 36.3kg / 80lbs 6 years Copyright ©2008-2009 ETON America, all rights reserved.
Maintenance Schedule First week Every 30 Days Every Year I Fuel Lines Throttle Operation Air Filter Fuel Filter Spark Plug Drive Chain Brake Shoes Brake System Bolts, Nuts & Fasteners Wheels I I C I, L R R R I I, L I I I I I I I I Inspect as part of pre-ride inspection I Steering system Every 6 months Suspension System Transmission Oil Choke Spark Arrester Battery Notes Replace Fuel & Vent Lines every 2 years Inspect as part of pre-ride inspection Inspect as part of pre-ride inspection
Viper 40E Wiring Diagram Copyright ©2008-2009 ETON America, all rights reserved.
ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY ETON America warrants all new ETON vehicles sold by authorized Eton Dealers to be free from defects in materials and workmanship, subject to the following exclusions and limitations. New vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery. There is no mileage limitation.
ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY Scheduled maintenance service is the responsibility of the owner during and after the warranty period. In the event of a failure or required repair, the owner should take vehicle to an authorized dealer for repair without undue delay and within a maximum of thirty, (30), days of the occurrence of the problem. All eligible warranty repairs must be made at any authorized dealer’s normal place of business.
Owner’s Notes: Copyright ©2008-2009 ETON America, all rights reserved.
Copyright ©2008-2009 ETON America, all rights reserved.
