Instruction Manual

ManualsBrandsDynojet ManualsEquipment250i: Motorcycle Exhaust Extraction System Drawings

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 INCextractionbase1 MC Exhaust Extraction

2 2 exhhi Inner Horizontal Tube

3 2 exhoi Inner Oblique Tube

4 2 exhvi Inner Vertical Tube

5 4 exhisldbshg Inner Slide Bushing

6 4 exhosldbshg Outer Slide Bushing

7 2 InnerHingeFlange MC Exhaust Extraction

8 2 exhvo Outer Vertical Tube

9 4 exhclmpbss Tube Clamp Boss

10 2 exhho Outer Horizontal Tube

11 4 ThreadKnob MC Exhaust Extraction

12 8 SpringHalf Retraction Spring

13 2 LatchMount MC Exhaust Extraction

14 2 ExhHingeLatch MC Exhaust Extraction

X.XXX ±

NONE

DO NOT SCALE THIS DRAWING

TOLERANCES

UNLESS OTHERWISE SPECIFIED:

WRITTEN PERMISSION OF DYNOJET RESEARCH, INC..

TO ANY PERSON, FIRM, OR CORPORATION FOR ANY PURPOSE WHATSOEVER WITHOUT THE

THE SPECIFIED PROJECT. NONE SUCH IDEAS, DESIGNS, ARRANGEMENTS OR PLANS SHALL BE USED BY OR DISCLOSED

DYNOJET RESEARCH INC. AND WERE CREATED, EVOLVED AND DEVELOPED FOR USE ON AND IN CONNECTION WITH

ALL IDEAS, DESIGNS, ARRANGEMENTS AND PLANS INDICATED OR REPRESENTED BY THIS DRAWING ARE OWNED BY

DYNOJET RESEARCH, INC. APPROVED:

X.XX ±

LAST UPDATE:

CREATED:

DESIGNED:

FINISH:

X.X ±

DECIMAL

MATERIAL:

RELEASE DATE:

Spring Specifications

DYNOJET RESEARCH, INC. 200 ARDEN DRIVE, BELGRADE MT 59714

1:16SCALE:

ANGULAR

MC Exhaust Extraction System

KAN

± 1/16

FRACTIONAL

PART NO.

SIZE

SHEET 1

ExhExtSwingAssm2

OF 1

REV

DIMENSIONS & TOLERANCES SHALL BE HELD

AFTER PLATING OR FINISH.

REMOVE ALL TOOLING MARKS.

REMOVE ALL BURRS & SHARP EDGES.

ALL DIMENSIONS ARE IN DECIMAL INCHES.

NOTES, UNLESS OTHERWISE SPECIFIED

ECR#

REVISIONS

DESCRIPTIONREV DATE APPROVED

11/15/2004

DYNOJET RESEARCH

11/11/2004

THIS PART IS PRODUCED FROM AN ELECTRONIC

DATA FILE PROVIDED TO THE VENDOR. DIMENSIONS

SHOWN ARE FOR REFERENCE, ANY OTHER DIMENSIONS

SHOULD BE OBTAINED FROM THE MODEL.

Summary of content (18 pages)

PAGE 1
NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. REVISIONS THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR. DIMENSIONS SHOWN ARE FOR REFERENCE, ANY OTHER DIMENSIONS SHOULD BE OBTAINED FROM THE MODEL. ECR# REV DESCRIPTION DATE APPROVED 5 12 7 1 14 10 12 13 7 5 12 13 8 2 3 4 6 10 9 12 ITEM NO. QTY.
PAGE 2
NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. REVISIONS THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR. DIMENSIONS SHOWN ARE FOR REFERENCE, ANY OTHER DIMENSIONS SHOULD BE OBTAINED FROM THE MODEL. ECR# REV DESCRIPTION APPROVED DATE R.500 Thru All .500 1.000 DETAIL A SCALE 2 : 15 .313 Thru All (2 plcs.) .
PAGE 3
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# ITEM NO. PART NUMBER REV DESCRIPTION DESCRIPTION QTY.
PAGE 4
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE 18.573 67.50° 7.000 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY 21.500 MATERIAL: 7" Alum. Sprinkler Pipe. FINISH: None THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR.
PAGE 5
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE 4.139 67.50° 67.50° 7.000 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY 10.000 MATERIAL: 7" Alum. Sprinkler Pipe. FINISH: None THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR.
PAGE 6
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE 36.000 7.000 67.50° 33.080 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: 7" Alum. Sprinkler Pipe. FINISH: None THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR.
PAGE 7
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE Attatch to inner tube assemblies coincident with both ends using 4 equally spaced #6x3/8 pan-head sheet metal screws from the inside. 7.950 7.100 .625 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: Nylatron.
PAGE 8
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE Attatch to outer tube assemblies coincident with clamp boss end using 4 equally spaced #6x3/8 pan-head sheet metal screws from the outside. 8.000 7.150 Align cut tangent to edge of clamp boss in assembly. .
PAGE 9
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# Drill and tap 3/8-16UNC thru After welding 3 REV DESCRIPTION APPROVED DATE 1/4 2 1 1/4 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: Aluminum FINISH: None ITEM NO. QTY. 1 1 2 1 3 1 PART NO.
PAGE 10
NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. .500 Thru All .750 REVISIONS THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR. DIMENSIONS SHOWN ARE FOR REFERENCE, ANY OTHER DIMENSIONS SHOULD BE OBTAINED FROM THE MODEL. ECR# REV DESCRIPTION APPROVED DATE .313 Thru All .750 .500 .500 11.000 12.000 1.875 Outside 8.
PAGE 11
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE 32.750 8.000 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: 8" Alum. Sprinkler Pipe. FINISH: None THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR.
PAGE 12
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE R4.050 .477 .625 3/8-16UNC Thru (Tap after welding) UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: 6061 Aluminum FINISH: None THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR.
PAGE 13
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE Drill and tap 3/8-16UNC thru After welding 1/4 2 1 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: Aluminum FINISH: None ITEM NO. QTY. PART NO.
PAGE 14
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# REV DESCRIPTION APPROVED DATE 18.000 8.000 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: 8" Alum. Sprinkler Pipe. FINISH: None THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR.
PAGE 15
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. Thread 3/8"-16 (A) 3 1/2" ECR# (B) 15/16" (C) 7/8" (D) 1/4" (L) REV DESCRIPTION APPROVED DATE McMaster-Carr Part Number 1" 65035K76 UNRELEASED! FOR QUOTING OR PROTOTYPE ONLY MATERIAL: McMaster-Carr P/N 65035K76 FINISH: NONE DYNOJET RESEARCH, INC.
PAGE 16
REVISIONS NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. ECR# 4 required REV DESCRIPTION APPROVED DATE Scource: McMaster-Carr $8.97 Each Part Number 9665K69 Type Continuous-Length Extension Springs Material Type 302 Stainless Steel Overall Length 20" Outside Diameter 1/2" Wire Diameter .054" Coils Per Inch 18.5 Constant 111.
PAGE 17
NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. REVISIONS THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR. DIMENSIONS SHOWN ARE FOR REFERENCE, ANY OTHER DIMENSIONS SHOULD BE OBTAINED FROM THE MODEL. ECR# REV DESCRIPTION APPROVED DATE .250 Thru (2 plcs.) 3.435 3.435 .435 .435 2.000 11.938 2.000 .500 1.563 .
PAGE 18
NOTES, UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. ALL DIMENSIONS ARE IN DECIMAL INCHES. REMOVE ALL BURRS & SHARP EDGES. REMOVE ALL TOOLING MARKS. DIMENSIONS & TOLERANCES SHALL BE HELD AFTER PLATING OR FINISH. REVISIONS THIS PART IS PRODUCED FROM AN ELECTRONIC DATA FILE PROVIDED TO THE VENDOR. DIMENSIONS SHOWN ARE FOR REFERENCE, ANY OTHER DIMENSIONS SHOULD BE OBTAINED FROM THE MODEL. ECR# REV DESCRIPTION APPROVED DATE .500 1/4-20 UNC x .5 deep 2.625 .510 .500 .250 1.790 2.000 .380 Thru 1.500 .