Powerbox Pro series User Manual POWERBOX Pro User Manual
Powerbox Pro series User Manual Revision History Revision NO. Revision Date Revision Reason 1.0 2022.3.11 1.
Powerbox Pro series User Manual Content Statement of Law ................................................................................................... 2 Safety Precautions and maintenance instructions ..................................................3 Preface ................................................................................................................... 4 1 Introduction ......................................................................................................5 1.
Powerbox Pro series User Manual Statement of Law Copyright of this document belongs to Daqin New Energy Tech (Taizhou) Co., Ltd. No part of this documentation maybe excerpted, reproduced, translated, annotated or duplicated in any form or by any means without the prior written permission of Daqin New Energy Tech (Taizhou) Co., Ltd. This product complies with the design requirements of environmental protection and personal safety.
Powerbox Pro series User Manual Safety Precautions and maintenance instructions Warning Please do not put the battery into water or fire, in case of explosion or any other situation that might endanger your life. Please connect wires properly while installation, do not reverse connect. To avoid short circuit, please do not connect positive and negative poles with conductor on the same device. Please avoid any form of damage to battery, especially stab, hit, trample or strike.
Powerbox Pro series User Manual authorized dealer or distributor of DYNESS for a new torn invalid sticker after tearing the original invalid label. When the operation is completed, paste the new one at a different position. Preface Manual declaration Powerbox Pro Lithium Iron Phosphate Battery is external battery module which can store the electricity for home use. When you apply the grid or photovoltaic system as your powers supply, the product can collect electricity to charges the battery.
Powerbox Pro series User Manual 1 Introduction 1.1 Brief Introduction Powerbox Pro series is equipped with lithium iron phosphate battery for family use . We base on customer needs and market requirement to develop cutting-edge battery storage technology and offer this high quality product to supply stable electricity for all kind of user’s devices. The product have long life span and can be applied in high temperature environment and take less space for installation.
Powerbox Pro series User Manual 1.3 Product identity definition FIG1-1 Battery Energy Storage System nameplate Battery voltage is higher than safe voltage, direct contact may cause electric shock hazard. Be careful with your actions and be aware of the dangers. Read the user manual before using. The scrapped battery cannot be put into the garbage can and must be professionally recycled.
Powerbox Pro series User Manual 2 Product Specification 2.1 Size and Weight Table 2-1 Powerbox Pro Series Device Model Product Series Nominal Voltage Nominal Capacity Dimension (mm) Weight (kg) IP Level Powerbox Pro 51.2V 200Ah 928×555×210 110 IP65 2.2 Performance Parameter Table 2-2 Powerbox Pro performance parameter Item Nominal Voltage(V) Work Voltage Range(V) Powerbox Pro 51.2 44.8~57.6 Nominal Capacity(Ah) 200Ah Nominal Energy(kWh) 10.24 Nominal Power(kW) 5.12 Peak Power(kW) 10.
Powerbox Pro series User Manual 2.3 Interface Definition This section elaborates on interface functions of the front panel of the device. Figure2-1 Powerbox Pro the sketch of front interface.
Powerbox Pro series User Manual Item Name Definition When the system is used in parallel: This CAN/RS485 communication socket is connected to the COM IN interface of the next Powerbox Pro through communication cable. (Factory default CAN communication mode) 5 LED1 Module 1 status indicator light 6 LED2 Module 2 status indicator light 7 Ground connection point Shell ground connection 8 Reset switch Press the switch and the battery system turn on.
Powerbox Pro series User Manual The master LED1 yellow flash Communication failure between batteries 2.4 Battery Management System(BMS) 2.4.1 Voltage Protection Low Voltage Protection in Charging： When any battery cell voltage or total voltage is lower than the rated protection value during discharging, the over-discharging protection is activated, and the battery buzzer makes an alarm sound. Then battery system stops supplying power to the outside.
Powerbox Pro series User Manual 2.4.3 Temperature Protection Low/Over temperature protection in charging： When battery ’ s temperature is beyond range of 0 ℃ ~+65 ℃ during charging, temperature protection be activated, device stops charging. The protection is released when it back to rated range of working temperature.
Powerbox Pro series User Manual 3 Installation and Configuration 3.1 Preparations for installation Safety Requirement This system can only be installed by personnel who have been trained in the power-supply system and have sufficient knowledge of the power system. The safety regulations and local safety regulations listed below should always be followed during the installation.
Powerbox Pro series User Manual 3.1.2 Tools and data Tools and meters that may be used are shown in table 3-1. Table 3-1 Tool instrument Screwdriver（Slotted、Phillips） Multimeter Torque wrench Clamp current meter Diagonal pliers Insulation tape Pointed nose pliers Temperature meter Pliers to hold the wire Anti-static bracelet Stripping pliers Cable tie Electric drill Tape measure 3.1.
Powerbox Pro series User Manual In the process of unpacking, handle with care and protect the surface coating of the object. Open the package, the professional installation personnel should read the technical documents, verify the list, according to the configuration table and packing list, ensure objects are complete and intact. If the internal packaging is damaged, it must be inspected and recorded in detail.
Powerbox Pro series User Manual Power cable ×1 connect DC breaker with inverter User manual ×1 120ΩCAN resistor ×1 3.1.5 Engineering coordination Attention should be paid to the following items before construction: Power cable specification. The power cable specification shall meet the requirements of maximum discharge current for each product. Mounting space and bearing capacity.
Powerbox Pro series User Manual Step1 System outage Step 2 Mechanical installation Ensure that the battery is in a shutdown state 1. Hanger mounting 2.Equipment installation 1. Connect the ground cable Step3 Electrical installation 2 Electrical installation 3.Connect inverter 4.Communication interface connection 3.2.1 Floor installation When the battery system is placed directly on the ground, a fixed support must be used to fix the top of the battery box on the wall.
Powerbox Pro series User Manual 4． Fixing the expansion bolt M6 into the bottom of the hole on the wall. 5． Use the M6 bolt to fixing the Support bracket to the wall and control the torque at 6NM. 6． Carry the battery box to the installation site, and place it about 15mm away from the wall surface, fixing the Support bracket and the upper part of the battery box with M6 bolts. 3.2.2 Mounted on the wall The following accessories need to be added when install the powerbox Pro on the wall.
Powerbox Pro series User Manual 1． Use the positioning cardboard (provided in accessory package) and mark the screw hole positions on the wall, as shown in the four holes on the left. 2． The cardboard must be perpendicular to the ground while drawing the holes. 3． The bottom of the cardboard is about 300mm from the ground. 4.
Powerbox Pro series User Manual 3.2.3 Electrical installation Before connecting the power cables, using multimeter to measure cable continuity, short circuit, confirm positive and negative, and accurately mark the cable labels. Measuring method: Power cable check: select the buzzer mode of multimeter and detect the both ends of the same color cable. If the buzzer calls, it means the cable is in good condition.
Powerbox Pro series User Manual 2) Inverter Connection When the system is used independently: Note: Before installation, please confirm whether the DIP switch mode of the master module in powerbox Pro is correct according to use’s inverter communication specification. For specific DIP operation methods, please refer to “3.2.4 Battery module DIP switch definition and description.
Powerbox Pro series User Manual Connection of Communication interface. Connect the CAN IN port of the battery to the CAN or RS485 communication interface of the inverter using the RJ45 cable.
Powerbox Pro series User Manual Power cablePower cablenegative positive CAN communication connection Powerbox Pro Overcurrent and disconnection protection device must be installed between the battery and the inverter that isolates both positive and negative conductors. 3) When the system used in parallel: When the system is used in parallel, it supports up to 5 Powerbox Pro in parallel.
Powerbox Pro series User Manual PINOUT of system parallel communication cable: PINOUT of Battery-Battery communication cable diagram shown as below: 23
Powerbox Pro series User Manual Powerbox Pro Powerbox Pro Powerbox Pro CAN resistor 3.2.
Powerbox Pro series User Manual DIP switch description: For Powerbox Pro series system, the master module at the bottom of cabinet , the other modules are slaves. Slavemodule SlavePCB Master PCB Front panel Master module When the batteries are connected in parallel, the master communicates with the slaves through the CAN interface. The master summarizes the information of the entire battery system and communicates with the inverter through CAN or 485.
Powerbox Pro series User Manual Introduction of the initial state of DIP switch of the internal modules of Powerbox Prowith DIP switch. Slave setting 1 ADD:0000 MasterSetting 1 ADD:0010 Master Setting 2 ADD:0100 MasterSetting 3 ADD:0110 MasterSetting 4 ADD:1010 For different inverter model, you need to set different DIP mode: (1) Ensure the communication cable that communicates with the inverter is correct.
Powerbox Pro series User Manual Caution Generally factory default DIP switch status of the master module in Powerbox Pro is setting 1. When they are used in parallel, all the slave Powerbox Pro systems need to be opened the cover and change the DIP switch of the master module to Slave Setting 1 (i.e. ADD: 0000),the master powerbox Pro no need change. Proceed as follows: a. Remove the six screws on the Powerbox Pro and open the front panel. b. Find the red DIP switch on the master battery PCB . c.
Powerbox Pro series User Manual Caution: Before connection, the positive and negative pole of the inverter input interface and the battery output interface should be confirmed. The red power line is connected to the positive pole and the black power line is connected to the negative pole. Before connection, it is necessary to confirm the charge and discharge parameters of the inverter interface. Voltage and current should meet the requirements of Table 2-2 battery performance parameters.
Powerbox Pro series User Manual 3.2.5 Battery parameter settings on the inverter Max Charging(Bulk) Voltage: 57.6V Absorption Voltage: 56.5V Float Voltage: 56V Shut Down(cut off) Voltage: 48V Shut Down(cut off) SOC: 20% Restart Voltage: 52V Max Charge Current:100A Max Discharge Current: 100A Power of Hybrid Inverter/ Powerbox Pro Type System Energy(kWh) 5KW 1*powerbox Pro 10.24 10KW 2*powerbox Pro 20.48 15KW 3*powerbox Pro 30.72 Off-grid Inverter 3.2.
Powerbox Pro series User Manual 4 Use, maintenance and troubleshooting 4.1 Battery system usage and operation instructions After completing the electrical installation, follow the instruction below to start the battery system. 1 .Check whether the breaker is in OFF state. 2 .Press the battery power button, the power button LED light is on, and 2 LED indicator lights will be on and show the green color after self-check.
Powerbox Pro series User Manual 3 .Use a voltmeter to measure whether the voltage across the BAT + / BAT- terminals of the inverter is higher than 44.8V, and check whether the voltage polarity is consistent with the input polarity of the inverter. If the voltage across the terminals BAT + / BAT- of the inverter is higher than 44.8V, which means the battery has begun to work normally. 4 .
Powerbox Pro series User Manual High temp protection Over-current protection when discharge High temp protection when discharge Discharge state Over-discharged protection Low voltage alarm Buzzer start RED light flashing RED light flashing Buzzer start RED light flashing RED light flashing Buzzer start Yellow light on Stop charging and find out the cause of the trouble. Stop discharge and reduce discharge current below rated value. Stop discharging and find out the cause of the trouble. Start charging.
Powerbox Pro series User Manual 4 The battery cannot be fully charged Charging voltage is too low Adjust charging voltage within 57.1V~57.
Daqin New Energy Tech (Taizhou) Co., Ltd. Address: Building 13, Kunshan Jiangyan Industrial Park, Chenzhuang West Road, Jiangyan District, Taizhou City, Jiangsu Province, China, 225500. Email: Sales@dyness-tech.com Website: www.dyness-tech.com.
