Diamond 10kW Manual Dynatronix, Inc.
Table Of Contents 1. INTRODUCTION ........................................................................................................................................................................ 5 1.1. TWO YEAR NEW PRODUCT WARRANTY ....................................................................................................................... 5 1.2. CONTACT INFORMATION .............................................................................................................................
Diamond 10kW Manual Dynatronix, Inc. 6.4.5. Custom Waveform Output ............................................................................................................................................. 50 6.4.6. Ramp Settings ............................................................................................................................................................... 51 6.4.7. Tolerance Settings.........................................................................................
A.5 DISPLAY SELECT MENU......................................................................................................................................................... 85 A.6 UNIT SETUP MENU ................................................................................................................................................................ 86 A.6.1 Cycle Setup Menu .............................................................................................................................
Diamond 10kW Manual Dynatronix, Inc. 1. Introduction 1.1. TWO YEAR NEW PRODUCT WARRANTY DYNATRONIX, INC., hereby warrants to the purchaser that all new products sold are guaranteed against defects in materials or manufacture for two years after shipment. DYNATRONIX, INC., expressly reserves the right to offer an extended warranty at its sole discretion. Such express warranty shall not be deemed effective unless expressly authorized by DYNATRONIX, INC., personnel. DYNATRONIX, INC.
1.2. Contact Information Contact Information Corporate Headquarters Dynatronix, Inc 462 Griffin Boulevard Amery, WI 54001 USA Telephone: (715) 268-8118 FAX: (715) 268-8183 Toll-Free USA: (800) 826-7172 www.dynatronix.com Customer Support Dynatronix, Inc. 462 Griffin Boulevard Amery, WI 54001 USA Page 6 of 150 Phone (715) 268- 8118 Fax (715) 268-8183 Toll-Free USA: (800) 826-7172 techsupport@dynatronix.com www.dynatronix.
Diamond 10kW Manual Dynatronix, Inc. 2. Safety Precautions Before proceeding any further through this manual, this section should be read thoroughly to protect yourself and your equipment. CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK, UNIT MUST BE CONNECTED TO EARTH GROUND. REMOVE POWER BEFORE OPENING PANELS. TO EARTH GROUND. 1. To properly operate REMOVE this power supply, onlyBEFORE electric cords with a dedicated POWER ground wire are to be used. OPENING PANELS. 2.
. This symbol indicates a protective earth connection. 9. This symbol means to consult the product manual for additional information. ! 10. This label indicates where high AC or DC voltages are located inside of the unit. Be aware of these locations if power is needed for any work being done inside of unit. Not doing so may endanger yourself and your equipment. 11.
Diamond 10kW Manual Dynatronix, Inc. 12. If this power supply weighs more than 40lb / 18kg (see Section 4 Specifications), it must be lifted by two persons. Always use proper lifting technique. If power supply was shipped with a fork lift base (the base must be provided by Dynatronix and must be physically connected to the power supply housing) use a fork lift to move the power supply. Secure the power supply to prevent the power supply from falling or tipping. 13.
Real Time Cycle Control (RTC) Amp Time Cycle Control (ATC) User Configurable Totalizer(s) (one per output channel) Fan speed based on internal temperature Configurable power fail recovery Remote operate/standby control (isolated digital input) Host port control (RS485) Optional analog control (4-20mA, 05V, 0-10V) Digital calibration Alarms and diagnostics Tolerance (configurable tolerance limits) Power failure (power fail indication can be enabled or disabled) Over temperature V
Diamond 10kW Manual Dynatronix, Inc. 4.
OUTPUT RATING Page 12 of 150 MODEL OUTPUT RATING DHP9-300 9V, 300A DHP9-500 9V, 500A DHP9-1000 9V, 1000A DHP12-500 12V, 500A DHP12-750 12V, 750A DHP24-400 24V, 400A 198-1603-03 Rev 01
Diamond 10kW Manual Dynatronix, Inc. OUTPUT PROTECTION Software – power supply does not accept commands in excess of its maximum current or voltage rating. CONTROLS Front panel control (standard encoders/meters), 4-20 mA, 0 – 5 V, or 0 – 10 V Isolated Analog Control, and RS485 Host Port. ENVIRONMENTAL CONDITIONS INDOOR USE ONLY: FOR USE IN CONTROLLED, NON-CONDENSING ENVIRONMENT Operating Temperature: Storage Temperature: 0 – 40 C -20 – 85 C LOAD REGULATION +/- 0.5% of setting or +/- 0.
5. Installation Instructions 5.1. Power Input 5.1.1. Input Power Requirements Nominal input voltage of 380 – 480 VAC +/- 10% 3 phase or 200 – 240 VAC +/- 10% 3 phase, 50 or 60 Hz. The system current requirements vary based on model and input voltage. See the product specifications section for more information on current draw for a given model. 5.1.2.
Diamond 10kW Manual Dynatronix, Inc. 5.3. Output Power Connections Output bus bars have holes for two separate ½ inch bolts. The connection to the load should be of appropriate cross sectional area so as not to heat the power supply output connections. Digital I/O Connector. RS485 Host Port.
5.4. Digital I/O The 12 pin connector on the back panel contains all of the digital inputs and outputs. The digital operate input can be wired for operate on close or operate on open switch contacts. See the diagram in 5.4.1.1 Remote Operate Control Connections for details. The digital input for the power relay requires a 24V signal be attached in order for the power supply to be operational. A series of digital outputs are available to provide status information for process control.
Diamond 10kW Manual Dynatronix, Inc. 5.4.1. Digital Inputs 5.4.1.1. Remote Operate Control Connections The operate/standby state can be controlled by the remote operate input. Pins 7,8, and 9 of the 12 pin connector are used for remote operate control. The operate input is configurable; see 6.3.6 Remote Operate/Standby Control (Digital Input) for details.
5.4.2. Digital Outputs 5.4.2.1. End Of Cycle Status Connections Digital output pins 1(+) and 2(-) can be used to sense when the end of a timed cycle (ATC or RTC) has been reached. The output will switch on to indicate the end of a cycle. If the power supply contains more than one output channel the output is activated when any of the output channels has reached the end of a cycle, there is not a separate output for each channel.
Diamond 10kW Manual Dynatronix, Inc. 5.5. Serial Host Port Connections The serial host port can be used to monitor and/or control the power supply using the ASCII Host Protocol (See section 7: Remote Host Control). The serial host port supports a half duplex RS485 interface. Multiple power supplies can be connected to a single RS485 bus (multi-drop). Each device on the RS485 bus is individually addressed using the ASCII Host Protocol.
5.6. Analog Card Connections (Optional 138-0471-XX Card) Rectifiers which have optional analog control will be equipped with the 138-0471-xx card and require customer supplied wiring. See the wiring diagram figures below for connection information. The following give a description of the control and read back signals on the 12 pin terminal strip. VOLTAGE CONTROL (VC) Control of the power supply output voltage can be achieved by connecting the appropriate signal to pins 6 (+) and 5 (-).
Diamond 10kW Manual Dynatronix, Inc.
Units using only Current Control and Read back should be wired as shown below. The voltage level is set to maximum using a resistor.
Diamond 10kW Manual Dynatronix, Inc. Units using Only Voltage Control and Read back should be wired as shown below. The current level is set to maximum using a resistor.
6. Operating Procedures 6.1. Front Panel Controls Voltage Meter Voltage Encoder & Indicator Current Encoder & Indicator Current Meter Remote/Local Switch & Indicator Operate/Standby Switch & Indicator Setting/Menu Indicator Error / Status Indicators 6.1.1. Meters The meters display average current and average voltage. In addition to providing current and voltage readings the meters can display menu names and other power supply settings. The meters can show numeric parameter values or text messages.
Diamond 10kW Manual Dynatronix, Inc. 6.1.2. Encoder Functionality The encoders can be turned clockwise or counter-clockwise. Each encoder also functions as a momentary switch when it is pushed in. 6.1.2.1. Encoder Usage in Run Screens Pushing the encoder switch will display the setting (if available) for the associated display. For example, when the current and voltage meters run screen is displayed pressing the voltage encoder switch will display the voltage setting.
desired action selected on the pause menu (“End” or “Cont”) pressing the OPER/STBY switch takes the selected action. See 6.9.Cycle Pause/Resume using the OPER/STBY Switch for more information regarding the pause and resume functions. The operate state can be restored after power is cycled, see 6.3.4.Power On Configuration for more information. NOTE: The operate control digital input and the host port can also change the operate state.
Diamond 10kW Manual Dynatronix, Inc. 6.1.9. Over Temperature Lamp The over temperature lamp is on if the heat sink temperature reaches a shut down level. When a shutdown level is reached the output of the supply is disabled (standby mode), and an error code is displayed, and the heat sink temperature is displayed. Operate mode will not be allowed until the unit cools down. The power supply should not be turned off when it is in an over temperature condition.
6.2. Menu Overview 6.2.1. Menu Organization The display is organized into menus and run screens. Run screens provide information about the supply status, the supply output and other cycle status information. Several run screens are available providing various sets of information. Run screens are used during normal supply operation. Menus provide access to a list of parameters and configuration items related to power supply behavior and cycle control.
Diamond 10kW Manual Dynatronix, Inc. 6.2.1.1. Display Select Menu The display select menu allows the operator to select which “run screen” is displayed. The unit will power on showing the last run screen that was viewed. Display Select Menu (select run screen to display) Meters Totalizer Cycle Diagnostics Volt Meter/Settings Amp Meter/Settings View Accumulated Value Count Down & Preset 6.2.1.2.
6.2.1.3. Unit Configuration Menu The unit configuration menu contains configuration parameters that will likely be changed infrequently, probably only one time when a unit is installed. This menu can only be accessed at power on and a password is required. An exit from this menu restarts the unit for normal operation (similar to a power cycle).
Diamond 10kW Manual Dynatronix, Inc. 6.2.2. Menu Access All menus are accessed by pressing and holding both encoder switches until the desired menu title is displayed. Menus that contain an “End” sub menu item are exited by selecting “End”. Menus with no “End” sub menu item are automatically exited after no changes are made for a period of time, or the voltage encoder switch is pressed to accept the selection.
6.3. Unit Configuration The “Unit Configuration Menu” is used to configure the power supply. Parameters in this menu will generally be configured when a unit is installed and will not need to be changed after that. Settings related to cycle control (current and voltage settings, RTC or ATC settings, etc) which may require changes related to the process that is running are located in the “Unit Setup Menu” (see 6.4 Process Setup for details regarding cycle control settings).
Diamond 10kW Manual Dynatronix, Inc. 1) From the “Totalizer Configuration Menu” select the totalizer count sub menu. The “Totalizer Configuration Menu” displays “tot” on the top display and the selected sub menu on the bottom display. Rotate the current encoder until the display shows “tot” “cnt”, then press the voltage encoder to enter the “Totalizer Count Menu”. 2) The first screen in the “Totalizer Count Menu” shows the totalizer count value. Only half of the totalizer count is displayed at a time.
3) From the “Totalizer Configuration Menu” rotate the current encoder until the display shows “tot” “dEC”. Press the voltage encoder switch to enter the “Totalizer Decimal Menu”. 4) The “Totalizer Decimal Menu” shows “dEC” on the top display and the selected decimal point location on the bottom display. The decimal point location affects the resolution of the totalizer and the maximum value the totalizer can count to. The maximum totalizer count is 99999999, or 9999999.9, or 999999.99, or 99999.
Diamond 10kW Manual Dynatronix, Inc. 4) From the “Host Port Configuration Menu” rotate the current encoder until the display shows “HOSt” “id”. Then press the voltage encoder switch to view and change the unit ID. 5) The unit ID is indicated by “id” on the top display and the selected unit ID on the bottom display. The SET lamp is blinking on and off to indicate that a setting is displayed. Rotate the current encoder to change the selected unit ID.
Menu” is located within the “Unit Configuration Menu (see 6.3.Unit Configuration). See A.7.3: Remote Control Configuration Menu for more information regarding the “Remote Control Configuration Menu” navigation. 1) From the “Unit Configuration Menu” rotate the current encoder until the display shows “CFg” “rmt”, and then press the voltage encoder switch to enter the “Remote Control Configuration Menu”.
Diamond 10kW Manual Dynatronix, Inc. NOTE: The current and voltage settings are not affected by the analog inputs when the power supply is running a custom waveform profile. Custom waveform profiles have the current and voltage settings embedded in them. Analog control can only be used for standard DC output or pulse output. NOTE: If an option card is not installed (see 6.3.8.
blinking on and off to indicate that a setting is displayed. Rotate the current encoder to change the selected power on configuration. Select “Stby” to configure the unit to always power on in standby mode. Select “LASt” to configure the unit to power on in the same mode it was in when it was powered off. Once the desired configuration is selected press the voltage encoder switch to accept the value and return to the “Unit Start System Menu”.
Diamond 10kW Manual Dynatronix, Inc. 5) From the “Unit Start System Menu” rotate the current encoder until the display shows “Strt” “End”. Then press the voltage encoder switch to exit the “Unit Start System Menu” and return to the “System Configuration Menu”. 6) From the “System Configuration Menu” rotate the current encoder until the display shows “SyS” “End”. Then press the voltage encoder switch to exit the “System Configuration Menu” and return to the “Unit Configuration Menu”.
“d.in OPEr CtL” = “on 2” “d.in OPEr CtL” = “on 3” operate switch). This configuration works exactly the same as the “on 1” configuration, with the following exception. After a timed cycle (RTC or ATC) completes the end of cycle state is cleared with the first closure of the operate input contacts. The second closure of the operate input contacts starts a new cycle. Note that the operate state can be changed by the front panel operate switch or the host port at any time (see 6.3.
Diamond 10kW Manual Dynatronix, Inc. 6.3.7. Front Panel Button Lock Outs The front panel operate and remote buttons can be independently enabled or disabled. It may be desirable to disable (or lock) one or both of these buttons to prevent changes from being made on the front panel when the power supply is being remotely controlled.
7) From the “Button System Menu” rotate the current encoder until the display shows “btn” “End”. Then press the voltage encoder switch to exit the “Button System Menu” and return to the “System Configuration Menu”. 8) From the “System Configuration Menu” rotate the current encoder until the display shows “SyS” “End”. Then press the voltage encoder switch to exit the “System Configuration Menu” and return to the “Unit Configuration Menu”.
Diamond 10kW Manual Dynatronix, Inc. 6) From the “System Configuration Menu” rotate the current encoder until the display shows “SyS” “End”. Then press the voltage encoder switch to exit the “System Configuration Menu” and return to the “Unit Configuration Menu”. 7) If any settings were changed in the “System Configuration Menu” you will be prompted to store the changes. Select “yES” to accept the changes or “no” to cancel the changes. You must select “yES” to accept the changes to the access code. 6.3.10.
7) If any settings were changed in the “System Configuration Menu” you will be prompted to store the changes. Select “yES” to accept the changes or “no” to cancel the changes. You must select “yES” to accept the default values. 6.3.11. Calibration The “Calibration Menu” is located within the “Unit Configuration Menu (see 6.3: Unit Configuration). See 10: Calibration Procedure for a details on the calibration menu and how to calibrate the power supply.
Diamond 10kW Manual Dynatronix, Inc. 6.4. Process Setup The power supply contains many process related settings (manual or timed cycles, ramp times, output type, tolerances, etc). These settings are located in the Setup Menu. The Setup Menu can be accessed at any time; however settings cannot be changed while the unit is operating. In addition the settings cannot be changed while in remote control mode (RMT lamp is on). For details on accessing and navigating the Setup Menu see A.6: Unit Setup Menu . 6.
accumulates, as such the actual time that an ATC cycle runs depends on the output current of the supply and the target cycle time (cycle preset value). Once a timed operate cycle is started it will run for the specified period of real time (RTC) or amp time (ATC) unless it is commanded to stop or to pause the cycle. When a timed cycle completes the operate state changes to standby (OPER/STBY lamp is off and output is disabled) and the display flashes “EOC” “----“ (EOC on the display indicates End Of Cycle).
Diamond 10kW Manual Dynatronix, Inc. 8) The cycle time decimal point location is indicated by “dEC” on the top display and the selected decimal point location on the bottom display. The SET lamp is blinking on and off to indicate that a setting is displayed. Rotate the current encoder to select the desired decimal point location. The decimal point location affects the resolution of the cycle preset time setting and also affects the maximum possible cycle preset time setting.
6.4.3. DC Output When the power supply is configured for DC output the output of the power supply will regulate to a constant current or voltage based on the current and voltage settings and the load connected to the power supply. As with all output configurations the power supply operates in a cross over regulation mode. See 6.8 Setting Adjustment and Regulation Modes for details on regulation modes. To configure the supply for DC output set the output type to “DC” in the output setup menu.
Diamond 10kW Manual Dynatronix, Inc. 1) Enter the “Unit Setup Menu” by pressing and holding both encoder switches until the display shows “Unit” “SEt” (see A.6: Unit Setup Menu for details). 2) Rotate the current encoder until the display shows “SEt” “OUt”. Then press the voltage encoder switch to enter the “Output Setup Menu”. 3) From the “Output Setup Menu” rotate the current encoder until the display shows “OUt” “tyPE”. Then press the voltage encoder switch to view and change the output type.
6.4.5. Custom Waveform Output When the power supply is configured for custom waveform output the current and voltage settings and all signal timing is defined by a custom waveform profile. A waveform profile consists of a series of segments. Each segment definition contains a voltage setting, a current setting, and a ramp time. When a segment executes the current and voltage settings are ramped up to the segment setting values in the specified ramp time.
Diamond 10kW Manual Dynatronix, Inc. 8) If any settings were changed you will be prompted to store the changes. Select “yES” to accept the changes or “no” to cancel the changes. 9) From the “Unit Setup Menu” rotate the current encoder until the display shows “SEt” “End”. Press the voltage encoder switch to exit the “Unit Setup Menu”.
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Diamond 10kW Manual Dynatronix, Inc. Ramp Setup Menu for details on the “Ramp Setup Menu”. 1. Enter the “Unit Setup Menu” by pressing and holding both encoder switches until the display shows “Unit” “SEt” (see A.6: Unit Setup Menu for details). 2. Rotate the current encoder until the display shows “SEt” “rmP”. Then press the voltage encoder switch to enter the “Ramp Setup Menu”. 3. From the “Ramp Setup Menu” rotate the current encoder to select either the current or voltage ramp setting.
time of 0.050 seconds and an off time of 0.100 seconds the expected average reading is 166.6 amps (duty cycle of 33.3%). See Appendix C: Error Codes for a list of possible out of tolerance error codes. Use the “Tolerance Setup Menu” in the “Unit Setup Menu” to configure tolerance settings. The following procedure describes how to change tolerance settings. See A.6.5: Tolerance Setup Menu for details on the “Tolerance Setup Menu”.
Diamond 10kW Manual Dynatronix, Inc. Error messages are displayed while a run screen is active (SET lamp is off). Error messages are not displayed when menus are displayed. When an error becomes active the FAULT lamp turns on and if a run screen is being displayed and the error message display is enabled (it is enabled by default at power on) the display will alternate between the currently selected run screen and a screen showing the active error code.
to disable the display of error messages. The default at power on is for error messages to be enabled (“on”). Once the desired error display setting is selected press the voltage encoder switch to accept the setting and return to the “Error Handling Setup Menu”. 5) From the “Error Handling Setup Menu” rotate the current encoder until “Err” “End” is displayed. Then press the voltage encoder switch to exit the “Error Handling Setup Menu” and return to the “Unit Setup Menu”.
Diamond 10kW Manual Dynatronix, Inc. 5) Selecting “ALL” or an error code from the “Clear Error Menu” will display a confirmation screen. The top display will show the error code, the bottom display will show “yES” or “no”. Rotate the current encoder to select “yES” to clear the error code or “no” to leave the error code active. 6) When finished viewing and/or clearing error codes select “End” from the “Clear Error Menu”.
When the power supply is in operate mode and the meters are displayed (SET lamp is off) rotating an encoder will adjust the least significant digit of the associated setting. The affect of the change will be reflected by the associated meter if the output value changes. The current and voltage settings cannot be adjusted while the power supply is in remote control mode (RMT lamp is on). 6.6.2.
Diamond 10kW Manual “rtc min Lo” RTC Minutes “rtc min Hi” RTC Minutes “rtc Hr Lo” RTC Hours “rtc Hr Hi” RTC Hours “Atc amp min Lo” ATC Amp Minutes “Atc amp min Hi” ATC Amp Minutes “Atc amp Hr Lo” ATC Amp Hours “Atc amp Hr Hi” ATC Amp Hours “mAn” Manual N/A Dynatronix, Inc.
The voltage setting can also be adjusted while in operate mode and viewing the voltage meter value (rather than viewing the voltage setting as described above). While the meter value is displayed (SET lamp is off) and the power supply is in operate mode rotating the voltage encoder will change the least significant digit of the voltage setting. The affects of the change will be seen by changes in the meter value as the output changes.
Diamond 10kW Manual Dynatronix, Inc. NOTE: The fastest way to adjust a setting to maximum or minimum is to press the encoder button until the left-most digit is flashing and then turn the encoder. 2. Set the CURRENT setting to the desired value using the current encoder. 3. If the voltage reaches the supply voltage rating while regulating current the supply will change to voltage regulation to keep the voltage from going over its rating. 6.8.2. Voltage Regulation 1.
6.9. Cycle Pause/Resume using the OPER/STBY Switch A timed cycle (RTC or ATC) can be paused at any time by pressing the operate switch while the cycle is running. When the operate switch is pressed the display will change to “PAUS” “End”. This informational screen indicates that the cycle has been paused. Pressing the operate button a second time while the display shows “PAUS” “End” will end the cycle. A paused cycle is indicated when the OPER lamp blinks on and off.
Diamond 10kW Manual Dynatronix, Inc. 7. Remote Host Control 7.1. Overview The power supply can be controlled by a host (computer, plc, etc) using the RS485 serial host port and the ASCII host protocol defined in 0Appendix B: Host Port Protocol. The host port can be used to monitor the settings or read back values at any time. The host port can only modify settings if the unit is in Remote mode (RMT indicator is on).
8. Remote Operate/Standby Control The power supply operate/standby mode can be remotely controlled by using a digital input or the host port. See 7: Remote Host Control for details on using the host port to control the power supply. The remote operate control input can be used to control the operate state of the power supply. Timed cycles can be paused, resumed, terminated, or initiated. Manual cycles can be started or stopped. The remote operate control input can be connected to a switch or to a relay.
Diamond 10kW Manual Unit Reading 0.0 (volts or amps) Supply Rating (volts or amps) Dynatronix, Inc. Analog Output Level Minimum Maximum 9.2. Remote Analog Setting Control The power supply voltage and current settings can be controlled through the analog option card when the power supply is in remote mode (indicated by the RMT lamp being on) and the source of the current and/or voltage settings are set to option card control (see 6.3.3:Remote Control Configuration).
10. Calibration Procedure All calibration procedures must be performed by a qualified service technician. Review the entire procedure before starting. Diamond 36kW Series CALIBRATION 10.1. Overview All calibration steps are performed using the front panel interface. The calibration values are written to non-volatile memory where they are retained permanently. Calibration accuracy is measured by certified test equipment connected externally; the supply enclosure does not have to be entered.
Diamond 10kW Manual Dynatronix, Inc. Loads The load should be a resistor or set of resistors of approximately twice the required wattage to prevent injury to personnel or equipment and to prevent significant temperature drift. The resistor size is calculated so both the current and voltage can be calibrated with the same load. This can be done because the calibration for the high end values takes place at 95% of rating. EXAMPLE LOAD CALCULATION: Power supply module rating is 24-750 or 24 Volts at 750 Amps.
Voltage Calibration Load: The current developed across the load should be 375 amps at 24 volts. To determine the load resistance value use Ohms law: 24 Volts / 375 Amps = 0.064 ohms To determine the wattage use: 24 volts x 375 amps = 9000 watts To calibrate the voltage settings it will be necessary to connect a load with a resistance value of 0.064 ohms and 18000 watts (twice calculated wattage). 18kW Module NOTE: Only connect the calibration load to the module being calibrated.
Diamond 10kW Manual Dynatronix, Inc. values for any calibration point can be viewed at any time without changing the values (select “no” when prompted to store changes). 6. After completing a calibration the calibration values should be saved by selecting “yES” when prompted to store changes. The calibration values are stored to permanent memory and will be retained through power on and power off cycles.
10.1.3. Restoring the default calibration values The default calibration values can be restored with the following procedure. CAUTION: Restoring the default calibration values will cause any previous calibration values to be overwritten. To have accurate output levels a calibration must be performed after loading the default calibration points.
Diamond 10kW Manual Dynatronix, Inc. 10.2. Calibration Steps 10.2.1. Output and Read Back Offset Calibration This sequence sets the calibration offset values for the output and the readings of one 18kW power module. NOTE: Each 18kW module must be individually calibrated NOTE: The existing calibration values can be viewed without changing them by selecting “no” if prompted to store changes.
10. Once the volt meter offset value stabilizes press the voltage encoder switch to accept the computed volt meter offset value and exit the CL02 or CL06 calibration step. 11. From the module read back calibration menu rotate the current encoder until the display shows “CAL” “End”. Press the voltage encoder switch to exit the module read back calibration menu and return to the “Calibrate Configuration Menu”. 12. If changes were made to any calibration values you will be prompted to store the changes.
Diamond 10kW Manual Dynatronix, Inc. output current should be measured with a volt meter across the current shunt. The volt meter value will need to be translated to current based on the shunt value being used. 6. When the measured module current output matches the current setting press the voltage encoder switch to accept the gain value and exit the CL03 or CL07 menu. 7.
3. From the module read back calibration menu rotate the current encoder until the display shows “CAL” “End”. Press the voltage encoder switch to exit the module read back calibration menu and return to the “Calibrate Configuration Menu”. If changes were made to any calibration values you will be prompted to store the changes. Select “yES” to accept the changes or “no” to cancel the changes to the calibration values 10.2.4.
Diamond 10kW Manual Dynatronix, Inc. 10.2.4.2. Analog Calibration Procedure This sequence sets the calibration values for the optional analog interface. . 1. From the “Calibrate Configuration Menu” rotate the current encoder until the display shows “CAL” “OPt”. Press the voltage encoder switch to enter the “Option Card Calibration Menu” (see A.7.5: Calibrate Configuration Menu and A.7.5.2: Option Card Calibration Menu for more information regarding menu navigation).
11. From the “Option Card Calibration Menu” rotate the current encoder until the display shows “CAL” “CL11”. Press the voltage encoder switch to view and change the lower current control analog input calibration point. The top display will show “I.Lo CtL CL11”, the bottom display shows the calibration point value. 12. Set the calibrator output to 10% of the analog input range (5.6mA for 4-20mA or 0.5V for 0-5V or 1V for 0-10V). 13.
Diamond 10kW Manual Dynatronix, Inc. 25. Put the supply in REMOTE mode (press the RMT/LCL switch so that the RMT/LCL lamp is on) to begin calibrating the upper voltage read back analog output calibration point. 26. Adjust the current encoder until the calibrator input reads the proper value for 100% of the analog output control signal (20mA for 4-20mA or 5V for 0-5V or 10V for 0-10V). 27. Press the voltage encoder switch to accept the new calibration value and return to the “Option Card Calibration Menu”.
11. Optional Features and Controls This Diamond Series power supply may be supplied with any of the following optional features and controls. 11.1. Analog Control Card This option card provides the ability to control the voltage and current settings of the supply using analog inputs to the option card and to monitor voltage and current read back values using the analog outputs from the card. Analog option cards are available with 4-20mA, 0-5V, or 0-10V analog signals. 138-0471-10 ASSY.
Diamond 10kW Manual Dynatronix, Inc. Appendix A: Menu Tree APPENDIX A: MENU TREE ________________________________________________________________ 79 A.1 MENU TREE FORMAT ___________________________________________________________________ A.2 MENU NAVIGATION ____________________________________________________________________ A.3 POWER ON/OFF SEQUENCES ______________________________________________________________ A.3.1 Power On in Standby _______________________________________________________________ A.
A.1 Menu Tree Format Symbol Definitions Indicates rotating the associated encoder. The location of this symbol indicates which encoder switch is being referenced. Indicates pushing the associated encoder switch. The location of this symbol indicates which encoder switch is being referenced. Indicates no action is taken to the associated encoder switch. The location of this symbol indicates which encoder switch is being referenced. Indicates the grayed text in the associated display is blinking on and off.
Diamond 10kW Manual Dynatronix, Inc. A.2 Menu Navigation Menu Selection: A menu selection is shown when the SET lamp is on (not blinking). The top display shows the menu name; in the example below “tOL” indicates the tolerance menu. The bottom display indicates the sub menu; in the example below “CUrr” indicates current. When the bottom menu blinks rotating the current encoder changes the sub menu selection. Pressing the voltage encoder switch selects the sub menu; in this case the current tolerance.
A.3 Power On/Off Sequences A.3.1 Power On in Standby Power On Start = Standby In this configuration the power supply always powers on in standby mode. If a cycle was running when the unit was powered off the unit will power up in standby mode with the cycle paused so that it can be manually resumed. See the unit start system menu for details on how to change the power on start configuration. Unit Power On Firmware Version Info: Major Version = 03 Minor Version = 00 Revision Number = 22 .
Diamond 10kW Manual Dynatronix, Inc. A.3.2 Power On Resume Cycle Power On Start = Last This shows the display at power on after the unit was powered off while a cycle was running (unit was in operate). See the unit start system menu for details on how to change the power on start configuration. Unit Power On . Resume Operate in 20 Seconds Pressing the voltage encoder or the OPER/STBY button will abort the count down and keep the cycle paused so that it can be manually resumed later.
A.4 Cycle Pause/Resume . . This example shows how to pause and resume a cycle. In this example an RTC cycle is used. OPER STBY . . The RTC cycle is started. An RTC setting of 5.00 minutes has been set. The OPER/STBY lamp is on. OPER STBY OPER STBY OPER STBY Pressing the OPER/STBY switch while the RTC cycle is running causes the cycle to be paused (unit changes to standby mode, OPER/STBY lamp blinks). In this example the RTC count down stops at 2.33 minutes.
Diamond 10kW Manual Dynatronix, Inc. A.5 Display Select Menu . . Enter the display select menu from any run screen (meters, totalizer, cycle, or diagnostics) by pressing and holding both encoder switches for one second. Once “diSP” “SEL” is displayed release both encoder switches. Meter Run Screen . . Voltage and current . . Pressing the voltage encoder meter run screen.
A.6 Unit Setup Menu . . To enter the unit setup menu from any run screen press and hold the current and voltage encoders for three seconds. Continue holding the current and voltage encoders. Once “Unit” “SEt” is displayed release the encoder switches to enter the unit setup menu.
Diamond 10kW Manual Dynatronix, Inc. A.6.1 Cycle Setup Menu Cycle Setup Menu Enter the cycle setup menu from the unit setup menu. Cycle Time Control = Manual Time Control Cycle Time Control = Real Time Control Unit = ATC Amp Minutes If RTC cycle control were selected then “RTC” would be displayed rather than “ATC” Cycle preset in whole units. .
A.6.2 Output Setup Menu Output Setup Menu Enter the output setup menu from the unit setup menu. Output Type = DC Output Type = Pulse On/Off Custom waveform profile number. Only available when the output type is set to “CUSt”. Rotating the current encoder changes the waveform profile number. . . Output Type = Custom Waveform . Pulse on time in seconds.
Diamond 10kW Manual Dynatronix, Inc. A.6.3 Reading Setup Menu Reading Setup Menu Enter the reading setup menu from the unit setup menu. Reading Type = Average (waveform period average) Discard any changes made during this edit session (only shown if changes were made). 198-1603-03 Rev 01 Reading Type = Real Time (instantaneous reading updated at a periodic time interval).
A.6.4 Ramp Setup Menu Ramp Setup Menu Enter the ramp setup menu from the unit setup menu. . . . Current ramp duration in seconds. At the start of a cycle the amplitude of the output is ramped from zero to full settings over this period of time. . . . Voltage ramp duration in seconds.
Diamond 10kW Manual Dynatronix, Inc. A.6.5 Tolerance Setup Menu Tolerance Setup Menu Enter the tolerance setup menu from the unit setup menu. . . Current Tolerance = Disabled Current Tolerance = 1% of the setting . Voltage Tolerance = Disabled Discard any changes made during this edit session (only shown if changes were made). 198-1603-03 Rev 01 . Voltage Tolerance = 1% of the setting .
A.6.6 Error Handling Setup Menu Enter the error handling setup menu from the unit setup menu. Error Handling Setup Menu Numeric error code display is enabled. When a fault occurs the active run screen will alternate between its normal view and a numeric error code. Numeric error code display is disabled. Numeric error codes can still be viewed from within the error clear menu. Do not clear error codes . .
Diamond 10kW Manual Dynatronix, Inc. A.7 Unit Configuration Menu Unit Configuration Menu To enter the unit configuration menu press and hold both encoder switches at power on. Enter the unit configuration access code to gain access to the unit configuration menu. The default code value is 0000.
A.7.1 Totalizer Configuration Menu Totalizer Configuration Menu Enter the totalizer configuration menu from the unit configuration menu. Reset the totalizer count to zero. First screen showing total amp hours N Totalizer Units = Amp Minutes Totalizer counts in whole units. Discard any changes made during this edit session (only shown if changes were made).
Diamond 10kW Manual Dynatronix, Inc. A.7.2 Host Port Configuration Menu Enter the host port configuration menu from the unit configuration menu. Host Port Configuration Menu . . Baud Rate = 9600bps Baud Rate = 19200bps . . Baud Rate = 38400bps Baud Rate = 57600bps Host Port ID = 09 (valid range is 01 to 99) Host Port ID = 10 (valid range is 01 to 99) .
A.7.3 Remote Control Configuration Menu Remote Control Configuration Menu . Enter the remote control configuration menu from the unit configuration menu. . The remote current setting source is the host. . . The remote voltage setting source is the host. Discard any changes made during this edit session (only shown if changes were made). Page 96 of 150 . The remote current setting source is the analog option card.
Diamond 10kW Manual Dynatronix, Inc. A.7.4 System Configuration Menu System Configuration Menu Enter the system configuration menu from the unit configuration menu. Unit Start System Menu Power on in standby or last state Enable/Disable power fail alarm .
A.7.4.1 Unit Start System Menu Unit Start System Menu Enter the unit start system menu from the system configuration menu. Unit powers on in standby mode (output disabled). . Power fail fault is disabled (turned off). Unit powers on in the last state it was in. If a timed cycle was running the cycle continues where it left off when power was lost. Power fail fault is enabled (turned on).
Diamond 10kW Manual Dynatronix, Inc. A.7.4.2 Digital Input System Menu Enter the digital input system menu from the system configuration menu. Digital Input System Menu . Operate Control Input: Disabled Operate Control Input: Operate on input contact closure. Standby on input contact open. Operate Control Input: Toggle operate state on input contact closure. At the end of a cycle one closure starts a new cycle.
A.7.4.3 Button System Menu Button System Menu Enter the button system menu from the system configuration menu. Operate Button Lock = No Operate button functions normally. Remote Button Lock = No Remote button functions normally. Operate Button Lock = Yes Operate button is locked, operate mode cannot be changed with the operate button.
Diamond 10kW Manual Dynatronix, Inc. A.7.4.4 Hardware Options System Menu Hardware Options System Menu Enter the hardware options system menu from the system configuration menu. Option Card = none No option card is installed Option Card = Analog An anlog control option card is installed (4-20mA,0-10V,etc).
A.7.4.5 Unit Configuration Access Code System Menu Unit Configuration Access Code System Menu Enter the unit configuration access code system menu from the system configuration menu. Unit Configuration Access Code = 0001 This confirmation message remains for five seconds or until the voltage encoder switch is pressed. Unit Configuration Access Code = 0011 The access code is not changed and is returned to its previous value.
Diamond 10kW Manual Dynatronix, Inc. A.7.4.6 Set Defaults System Menu Set Defaults System Menu Enter the set defaults system menu from the system configuration menu. NOTE: The calibration values and the unit configuration access code are not affected by the defaults. Set all parameters to default values. This confirmation message remains for five seconds or until the voltage encoder switch is pressed.
A.7.5 Calibrate Configuration Menu Calibrate Configuration Menu Enter the calibrate configuration menu from the unit configuration menu.
Diamond 10kW Manual Dynatronix, Inc. A.7.5.1 Module Calibration Menu CAUTION: Each 18kW output module must be calibrated individually. There are two module calibration menus, one for module A and one for module B. Module Calibration Menu (Pg 1 of 2) Enter the Module calibration menu from the calibrate configuration menu. This menu is used to calibrate the current and voltage meters and the module output. . . . .
CAUTION: Each 18kW output module must be calibrated individually. There are two module calibration menus, one for module A and one for module B. . Module Calibration Menu (Pg 2 of 2) Enter the Module calibration menu from the calibrate configuration menu. This menu is used to calibrate the current and voltage meters and the module output. . . . . The CL04 (module A) and CL08 (module B) menus show the voltage reading gain value.
Diamond 10kW Manual Dynatronix, Inc. A.7.5.2 Option Card Calibration Menu Option Card Calibration Menu (Pg 1 of 2) Enter the option card calibration menu from the calibrate configuration menu. This menu is used to calibrate the analog inputs for current and voltage control and the analog outputs for current and voltage readings. . . . .
Option Card Calibration Menu (Pg 2 of 2) Enter the option card calibration menu from the calibrate configuration menu. This menu is used to calibrate the analog inputs for current and voltage control and the analog outputs for current and voltage readings. . . . .
Diamond 10kW Manual Dynatronix, Inc.
Appendix B: Host Port Protocol B.1.1 Host Protocol Version Information Host Protocol Version 0.01 0.02 0.03 1.01 1.02 * 1.03 Firmware Versions Initial protocol, a modified version of the 1200W LT host protocol Protocol updated for better multi-channel support, not compatible with previous versions. Various configuration commands added for initial system configuration. The “ms” module status was updated to support more than one inverter control, and additional status bits were added.
Diamond 10kW Manual t u w Unit Settings command Unit info command Waveform command 198-1603-03 Rev 01 Dynatronix, Inc. B.1.19 B.1.21 B.1.
B.1.3 Command Format Example Command: @00.0e3#2,NN.NNtext1,NNtext2,CRCcrlf command field description for example above field @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID (0 is global channel ID) e3 Command character (e in this example) and Type – 0=read, 1=set, 2=activate, 3=ack, 4=nak #2, Number of fields character (#) and number of fields (2) after the comma (2 in this example), excluding the CRC field NN.
Diamond 10kW Manual Dynatronix, Inc. when sent as the waveform index field). See the documentation for the “w” waveform command for details. 9. The slave response delimiter text is shown in the right most column in the command tables. This text is what the unit will return as a delimiter if enabled with the “i” command. Delimiter text is mainly used for troubleshooting as an easier way to manually decode fields.
21. Slaves will not send a response to messages directed to the global address (device address 00). All slaves on the network will perform the requested action if they properly receive the command, however no response is sent. B.1.5 Unit Addressing (@AA.
Diamond 10kW Manual Dynatronix, Inc. B.1.7 CRC Calculation The CRC is used for error detection. The following is C code for the CRC calculation. ///////////////////////////////////////////////////////////////////////////// // FUNCTION: CRC_Calc() // DESCRIPTION: Calculate the CRC value for a string. // PARAMETERS: Pointer to the string to perform the CRC calculation on. // RETURNS: CRC word, 00000 to 65535. // NOTES: The CRC calculation used by all Dynatronix units.
B.1.8 ACK Response Command – Sent if no data requested, otherwise the data to be sent is the ACK @AA.
Diamond 10kW Manual Dynatronix, Inc. B.1.9 NAK Response Command – Sent when an error occurs in parsing a command @AA.
Notes: 1. Host does not send a NAK if it gets a bad response. Host should flag it as a communications error or firmware version issue. 2. The NAK indicates the location of the first problem detected. It is possible for the slave to process part of a message properly and still return a NAK for one or more invalid data fields.
Diamond 10kW Manual Dynatronix, Inc. B.1.10 CRC Disable/Enable Command “c” @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID (always 0) c1 Command character and Type – 0=read, 1=set, 2=activate(n/a), 3=ack, 4=nak #1, Number of fields character and number of fields after the comma, excluding CRC 0, CRC flag – 0=disable, 1=enable. Default on power supply power-up is Enabled. CRC CRC value in ascii decimal. NOTE: examples show actual CRC values.
B.1.11 Delimiter Text Disable/Enable Command “i” @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID (always 0) i0 Command character and Type – 0=read, 1=set, 2=activate(n/a), 3=ack, 4=nak #1, Number of fields character and number of fields after the comma, excluding CRC 0, Delimiter text flag – 0=disable, 1=enable. Default on power-up is disabled. CRC CRC value in ascii decimal. NOTE: examples show actual CRC values.
Diamond 10kW Manual Dynatronix, Inc. B.1.12 Setup Command “s”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = Channel ID ( 0 to NUM_CHANNELS; 0 is a global channel) s0 Command character and Type – 0=read, 1=set, 2=activate (n/a), 3=ack, 4=nak #21, Number of fields character and number of fields after the comma, excluding CRC. 100.0, Forward Current Setting – amps (not used when the output waveform type is set to 2 (custom)) 12.
0, Reverse Reading type (0 = Period Average, 1 = Real Time) CRC crlf CRC value in ascii decimal Carriage return and Line feed (0x0D 0x0A) rrd Examples of Setup Command Read setup command using device address 1, channel 1 @01.1s0#0,54321 Acknowledge read setup command @01.0s3#19,47.5fi,24.00fv,0it,0vt,2xc,1xn,2xr,10.25xs,0Irs,0vrs,0pon,0poff,1wv,1hlnk,0wf,100.0ri,1 2.25rv,0rpon,0rpoff,0frd,0rrd,54321 Use the setup command to change the channel 1 current and voltage settings. @01.1s1#2,25.
Diamond 10kW Manual Dynatronix, Inc. waveform period. “Real Time” will report an instantaneous averaged value that reflects the readings at the time they were reported. Period average readings are most useful for waveforms with shorter waveform periods. Real time values are more useful for very long waveform periods (several seconds or minutes).
B.1.13 Waveform Command “w”: @AA.a Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a = N/A (all waveforms are stored in a central database, not specific to any particular channel). W1 Command character and Type – 0=read, 1=set, 2=activate (n/a), 3=ack, 4=nak #11, Number of fields character and number of fields after the comma, excluding CRC. 1, or Waveform index (1 to 10) 1:Name, :Name is optional. Name waveform one as “Sine2” like this…”1:Sine2,”. See notes 10 and 11.
Diamond 10kW Manual Dynatronix, Inc. @01.0w3#0,54321 Read waveform one links 1 to 3 using device address 1 @01.0w0#3,1,1,3,54321 Acknowledge read waveform setup command @01.0w3#12,1,1,3,99.5,23.99,1288.3,100.0,24.00,6553.5,14.7,8.10,223.6,54321 Set waveform one links 5 to 8 on unit 01. @01.0w1#15,1,5,8,500,24,1000,500,24,2500,0,24,1500,0,0,0,54321 Acknowledge the change to links 5 through 8 on unit 01. @01.0w3#0,54321 Notes: 1.
1,000,000). The “w” command should not be used on a periodic basis to continually update the waveform (because of the limited number of write cycles, and to limit bandwidth usage). 11. When custom waveforms are run (output type in the “s” command is set to “Custom”) the current and voltage settings from the custom waveform are used, the current and voltage settings in the “s” command are not used. 12.
Diamond 10kW Manual Dynatronix, Inc. B.1.14 State Command “a”: @AA.
B.1.15 Readings Command “d”: @AA.a d0 #21, 1, 0, 8.2, 10.23, 0, 0, 0, 1234, 0, 0, 0, 0, 2, 0, 0, 0, 0, 0, 1234, 8.
Diamond 10kW Manual 10.23, average reverse voltage – volts – as a negative number CRC crlf CRC value in ascii decimal Carriage return and Line feed (0x0D 0x0A) Dynatronix, Inc. arv Readings Command: (cont.) Examples of Readings Command: read readings command. ACK readings command with text delimiters. @01.1d0#0,54321 @01.1d3#21,1opr,1ctl,8.2afi,10.23afv,1reg,2xc,10.25xtot,1234tot,75fdty,35tmp,1stf,0alr m,3lnk,15.5iset,20vset,0irr,0vrr,0ocnt,1234rtot,8.2ari,10.23arv,54321 Notes: 1.
B.1.16 Module Status Command “ms”: This command provides specific information about each power inverter module. This command is not a substitute for the “d” readings command. The “d” readings command provides true voltage and current readings as seen by the load. The reading information in the module status command is reading information for the specified power module and may not reflect the actual current or voltage seen by the external load (depending on the configuration). @AA.a ms0 #15, 3, 0, 120.
Diamond 10kW Manual Dynatronix, Inc.
B.1.17 Error Status Command “m”: @AA.
Diamond 10kW Manual Dynatronix, Inc. Notes: 1. This message contains a list of error numbers that have been set since the last time this message was read. Errors remain in this list until the message is requested or the error is manually cleared (from the front panel error clear menu or with the user settings “t” message). Some errors are self clearing diagnostic errors. Errors that get set and then auto cleared because the error condition clears will remain in this buffer until they are read.
B.1.18 Error History Command “h”: @AA.
Diamond 10kW Manual Dynatronix, Inc. B.1.19 Unit Settings Command “t”: @AA.
0, 0, front panel (the fault lamp is active regardless of this setting, if the error messages are disabled (0) then the fault lamp will flash on and off when a new error code is set). This setting is not retained through a power cycle and defaults to 0 at power up. (only used for the pots and meters display) Front Panel Unit Configuration Password (code) – 0 to 9999. This is the code that needs to be entered from the front panel to access the unit configuration menu.
Diamond 10kW Manual Dynatronix, Inc. Examples of Unit Settings Command: read user settings command from unit 1. ack read user settings command with text delimiters. @01.0t0#0,54321 @01.0t3#16,0ctl,01addr,3bps,0pwr,1pf,1opsw,1rmsw,0eclr,0dst,0scr,0edis,0psw d,0wdt,16gdc,1.0fkf,0.0rkf,54321 ack read command with comma delimiters. @01.0t3#16,0,01,3,0,1,1,1,0,0,0,0,0,0,16,1.0,0.
B.1.20 Channel Config Command “n”: @AA.a 3000, 12, Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a (channel) Command character and Type – 0=read, 1=set(n/a), 2=activate(n/a), 3=ack, 4=nak Number of fields character and number of fields after the comma, excluding CRC Forward Amp Rating (amps) 1 Forward Volt Rating (volts) 1 Channel operate time – minutes 1 channel amp hours 1 Totalizer Units (0=reserved, 1=Amp Min, 2= Amp Hr) Totalizer Resolution (0=xxxx, 1=xxx.x, 2=xx.
Diamond 10kW Manual Dynatronix, Inc. B.1.21 Unit Info Command “u”: @AA.a u0 #28, 00, 2, 0, 0123456, 6000, 3, 0, 1, 6, 0, 1, 200, 1458, 301, 200, 458, 601, 1, 2, 3, 4, Sync character (@) and unit address, AA = Unit ID (0 to 99; 0 is a global ID), a (n/a, set to zero) Command character and Type – 0=read, 1=set(n/a), 2=activate(n/a), 3=ack, 4=nak Number of fields character and number of fields after the comma, excluding CRC Model Type Start model types start at 20.
5, 6, 1, 2, 3, 1, 1, Inverter control firmware minor version number Inverter control firmware revision number Graphic display software major version number Graphic display software minor version number Graphic display software revision number FPGA serial protocol major version number FPGA serial protocol minor version number CRC Crlf CRC value in ascii decimal Carriage return and Line feed (0x0D 0x0A) fv2 fv3 dv1 dv2 dv3 sp1 sp2 Unit Info Command: (cont.
Diamond 10kW Manual Dynatronix, Inc. Appendix C: Error Codes When a fault condition occurs the FAULT lamp on the front panel illuminates. The display will switch back and forth between the normal read back meters and an error code. If multiple error codes are active each active error code is displayed one at a time until all active error codes have been displayed. See 6.5.Error Messages for more details regarding the display of error codes. The following is a list of possible error codes.
9 System (0) DSP stack overflow or underflow trap Cycle power or manually clear fault. If fault continues report to Dynatronix, Inc. NO YES 10 System (0) DSP math errror trap Cycle power or manually clear fault. If fault continues report to Dynatronix, Inc. NO YES 11 System (0) DSP DMA error trap Cycle power or manually clear fault. If fault continues report to Dynatronix, Inc. NO YES 12 System (0) control was passed to an unused interrupt vector Cycle power or manually clear fault.
Diamond 10kW Manual Dynatronix, Inc. 23 Inverter Control (0 to n) The inverter configuration and the process control configuration do not match for inverter module A. Cycle power. If fault continues report to Dynatronix, Inc. YES YES 24 Inverter Control (0 to n) The inverter configuration and the process control configuration do not match for inverter module B. Cycle power. If fault continues report to Dynatronix, Inc.
40 Inverter Control (0 to n) Line limit fold back fault on output module A. Output power is limited by reduced line voltage. Fault remains active until sufficient power is available to run full output. Output power ability is reduced based on line voltage, can be reduced to zero. YES 41 Inverter Control (0 to n) Line limit fold back fault on output module B. Output power is limited by reduced line voltage. Fault remains active until sufficient power is available to run full output.
Diamond 10kW Manual 52 Inverter Control (0 to n) 53 N/A 54 Dynatronix, Inc. Invalid inverter communications response to the process controller request for combined output module readings The process controller continues to request the readings from the inverter until it receives a valid response, then the fault clears. YES YES N/A N/A N/A N/A Inverter Control (0 to n) Invalid inverter communications response to the process controller’s request for a change in module A output settings.
68 Inverter Control (0 to n) Invalid inverter communications response to the process controller request for module A calibration data. The process controller continues to request the module calibration data until it receives a valid response, then the fault clears. YES YES 69 Inverter Control (0 to n) Invalid inverter communications response to the process controller request for module B calibration data.
Diamond 10kW Manual Dynatronix, Inc. 82 System (0) Inverter communications port receive hardware FIFO overflow (U1) This fault is recorded in fault history and is used for diagnostics purposes, it is not flagged as an active fault. NO YES 83 System (0) Host port communications port receive hardware FIFO overflow (U2) This fault is recorded in fault history and is used for diagnostics purposes, it is not flagged as an active fault.
94 Output Channel (0 to n) A complete shut down occurred during operate mode. Power was lost and the output was disabled. This fault is only flagged as an active fault if power fail faults are enabled in the unit configuration menu. This fault must be manually cleared. NO YES 95 Output Channel (0 to n) Primary power was lost during operate mode and the power supply output was disabled. This fault can occur if primary input is temporaritly lost and then returns before a complete shut down occurs.
Diamond 10kW Manual 105 System (0) 106 Output Channel (0 to n) 107 Dynatronix, Inc. Manual Clear. This fault can be cleared manually even if the condition has not changed. This fault is informational and does not affect power supply operation. NO YES Reverse over current out of tolerance fault. The average current reading is greater than the average current setting by more than the specified tolerance percent. Tolerance faults can be manually cleared at any time.
Revision History Rev 01 Description Start with 198-1603-00 and alter for horizontal chassis ECO Date 08/16/2013 Initials MRT THIS DOCUMENT IS THE PROPERTY OF DYNATRONIX INC AND MAY NOT BE REPRODUCED OR USED IN ANY MANNER WIHTOUT PERMISSION OF DYNATRONIX INC.
