User manual

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Detailed Table of Contents
1. GSC400 CONTROLLER SERIES -- INTRODUCTION ............................................................... 9
1.1 HOW TO USE THIS MANUAL .......................................................................................................10
1.2 SAFETY / INFORMATION ..............................................................................................................10
1.3 RECEIVING, HANDLING, AND STORAGE .....................................................................................11
1.4 GSC400 PRODUCT NUMBER IDENTIFICATION ..........................................................................12
2. INSTALLATION AND WIRING .......................................................................................................13
2.1 MOUNTING ..................................................................................................................................13
2.2 GSC400 COMPONENT RATINGS / STANDARDS ........................................................................15
2.3 WIRING - OVERVIEW ..................................................................................................................16
2.4 POWERING THE GSC400 AND BASIC CONNECTIONS ...............................................................20
2.5 SPEED INPUTS ............................................................................................................................22
2.5.1 Generator AC Voltage / Magnetic Pickup........................................................................22
2.5.2 J1939 .....................................................................................................................................22
2.5.3 Troubleshooting...................................................................................................................22
2.6 SENSOR INPUTS – SENDERS / SWITCHES .................................................................................24
2.6.1 Switches ...............................................................................................................................24
2.6.2 Senders ................................................................................................................................25
2.6.3 Electronic Sensors – 0 to 5VDC .......................................................................................26
2.6.4 Troubleshooting...................................................................................................................26
2.7 AC VOLTAGE / AC FREQUENCY ................................................................................................28
2.8 AC CURRENT .............................................................................................................................31
2.9 AC CURRENT AND VOLTAGE CALIBRATION ...............................................................................32
2.10 CONFIGURABLE SWITCHED INPUTS / CONFIGURABLE OUTPUTS ..............................................33
2.10.1 Timed Output on Failure Shutdown .............................................................................35
2.11 CAN (J1939) .............................................................................................................................36
2.12 MODBUS SETUP .........................................................................................................................38
2.13 IDLE MODE .................................................................................................................................40
2.13.1 Idling Engine during Warm-up and Cool-down ..........................................................40
3. GSC400 CONFIGURATION ...........................................................................................................43
3.1 MAKING MENU SELECTIONS ......................................................................................................44
3.2 ADVANCED SETUP MENU OVERVIEW ........................................................................................45
3.3 ENGINE LOGIC ............................................................................................................................47
3.3.1 Startup Sequence ...............................................................................................................47
3.3.1.1 Locked Rotor ............................................................................................................................ 48
3.3.2 Shutdown Sequence ..........................................................................................................48
3.3.2.1 Shutdown Inhibit for Engine Driven Compressors .......................................................................... 49
3.4 SENSOR INPUTS .........................................................................................................................50
3.4.1 Switched Inputs ...................................................................................................................51
3.4.2 Senders ................................................................................................................................52
3.4.3 Warnings and Failures – J1939 or Senders ..........................................................................52
3.4.4 Low and High Engine Temperature .................................................................................53
3.4.5 Fuel Level Sender ...............................................................................................................53
3.4.6 Auxiliary Analog 1 and 2 ....................................................................................................53
3.5 SPEED SENSING .........................................................................................................................55
3.5.1 Rated Speed ........................................................................................................................55
3.5.2 Rated Frequency .................................................................................................................55
3.6 BATTERY SETUP .........................................................................................................................57
3.6.1 Start on Low Battery ...........................................................................................................57
3.7 GENERATOR (AC VOLTAGE / CURRENT / FREQUENCY) SETUP ...............................................58
3.7.1 AC Frequency ......................................................................................................................58