Use And Care Manual

ManualsBrandsDyna-Glo ManualsHeating, Ventilation, and Air ConditioningDelux 180,000 or 220,000 BTU Kerosene Forced Air Heater

IMKFADG-HDc

INDOOR/OUTDOOR PRODUCTS

KEROSENE PORTABLE

FORCED AIR HEATERS

“USER’S MANUAL AND

OPERATING INSTRUCTIONS”

MODEL: KFA50DGD, KFA80DGD, KFA135DGD

KFA180DGD, KFA220DGD

Before the rst use of this heater, please read this USER’S MANUAL very

carefully. This USER’S MANUAL has been designed to instruct you as to

the proper manner in which to assemble, maintain, store, and most

importantly, how to operate the heater in a safe and efcient manner.

Please keep this manual for future reference.

COMPLIES WITH UL733 AND

ANSI A10.10-1998 CAN/CSA/

B140.0-03 AND CSA

B140.8-1967

CONSUMER : Retain this manual for future reference.

Questions, problems, missing parts? Before returning to your retailer, call our customer

service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday.

or email us at customerservice@ghpgroupinc.com

Summary of content (30 pages)

PAGE 1
INDOOR/OUTDOOR PRODUCTS KEROSENE PORTABLE FORCED AIR HEATERS “USER’S MANUAL AND OPERATING INSTRUCTIONS” COMPLIES WITH UL733 AND ANSI A10.10-1998 CAN/CSA/ B140.0-03 AND CSA B140.8-1967 MODEL: KFA50DGD, KFA80DGD, KFA135DGD KFA180DGD, KFA220DGD Before the first use of this heater, please read this USER’S MANUAL very carefully.
PAGE 2
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING. WARNINGS: 1. RISK OF INDOOR AIR POLLUTION! • • • • Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.) opening of fresh outside air for each 100,000 BTU/hr. of heater rating.
PAGE 3
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! CONTENTS OF USER’S MANUAL ITEM PRECAUTIONS - SAFETY GUIDE.......................................................... 1. INTRODUCTION................................................................................ 2. FEATURES........................................................................................... 3. UNPACKING AND ASSEMBLY........................................................ 4. FUELS........................................................
PAGE 4
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Front Handle Rear Handle Upper Shell Hot Air Outlet Shell Lower Cord Wrap Fuel Gauge Fuel Cap BTU Control Switch Pressure Gauge Fan Guard Side Cover Lamp Thermostat Knob Power Cord (Piggy Back) Room Temp. Display Power/Reset Switch Fuel Drain Bolt 10” Flat Free Wheel Figure 2.
PAGE 5
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 3. UNPACKING AND ASSEMBLY 1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5) NOTE : Save the shipping carton and packing materials for future storage. Wheel Support Frame Wheel Threaded Axle Front Handle Rear Handle Handle Cord Wrap Hardware kit : HW-KFA1016 KFA50DGD KFA80DGD KFA180DGD KFA220DGD KFA135DGD No No No No No Yes No No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes Figure 4.
PAGE 6
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 2. ASSEMBLY For KFA50DGD/80DGD Models only (Assembly time for this product is 3 minutes) Handle Tools Required • Medium Phillips Screwdriver. Remove Screws 1) Lift front guard for arrow direction and make sure that guard’s wedged portion fits into the slit hole on the upper housing. 2) Remove the pre-assembled screws on the shell upper.
PAGE 7
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Front Handle Screw Cap Nut S Rear Handle Hot Air Outlet Cord Wrap Flange Screw Fuel Tank Flange Air Inlet Wheel Support Frame Nut Threaded Axle Wheel Bushing Wheel Cap Nut L Figure 7. Assembling Handle, Wheel and Cord wrap CAUTION : DO NOT OPERATE heater without support frame assembled to tank. NOTE : Heater should be inspected before each use, and at least annually by a qualified service person. 4.
PAGE 8
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 5. OVERVIEW OF HEATER’S DESIGN Fuel System: This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head. When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air mixture is then sprayed into the combustion chamber in a fine mist.
PAGE 9
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 6. FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS. DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED. IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER : The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in manufacturing the heater to burn off outside. WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT. 7. OPERATION A.
PAGE 10
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Room Temp. Display Lamp Btu Control Switch Lamp Power/Reset Thermostat Switch Control Knob (KFA80DGD MODEL ONLY) KFA50DGD/80DGD Models Thermostat Control Knob Btu Control Switch Push to"HIGH" Push to"LOW" Power/Reset Switch KFA135DGD/180DGD/220DGD Models Relief Valve Fan Guard Figure 8. Controls for All Models NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCBboard.
PAGE 11
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 9. MAINTENANCE WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT! USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or other alternate components will void warranty and may cause unsafe operating conditions. A.) FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR Screw Upper Shell AS NEEDED (SEE STORAGE, PAGE 9) B.
PAGE 12
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! E.) NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16). (For KFA50DGD/80DGD/135DGD/180DGD Models Only) - Remove upper shell (See page 10). - Remove fan blade (See page 10). - Remove fuel and air line hoses from nozzle adaptor. - Remove ignitor wire from spark plug. - Remove spark plug from nozzle adaptor using medium phillips screwdriver.
PAGE 13
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! F.) SPARK PLUG CLEAN AND REGAP EVERY 600 HOURS Nozzle Adaptor GAP Ignitor Wire Spark Plug Screw Spark Plug GAP 3.5mm / 0.138” Figure 16. Spark Plug Regap Nozzle Adaptor Spark Plug Screw GAP OPERATION OR REPLACE AS NEEDED. (For KFA50DGD/80DGD/135DGD/180DGD Models Only) - Remove upper shell (See page 10). - Remove fan (See page 10). - Remove ignitor wire from spark plug.
PAGE 14
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! H.) FUEL FILTER CLEAN OR REPLACE TWICE A HEATING Fuel Filter SEASON OR AS NEEDED. - Remove side cover screws using medium phillips screwdriver. - Disconnect switch wires from power switch and remove side cover. - Pull fuel line off fuel filter neck. - Turn fuel filter 90˚ to counter clockwise and pull to remove (KFA50DGD/80DGD Models only).
PAGE 15
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 10. REPLACING FUSE NOTICE : This heater is fuse protected. If your heater fails to ignite, DO NOT RETURN YOUR HEATER TO THE STORE. Please follow the simple instructions below to inspect and change the fuse. PROCEDURE FOR REPLACING FUSE WARNING : SHOCK HAZARD To prevent personal injury, unplug the power cord before replacing fuse. 1. Unplug heater. 2. 3. 4. 5. Remove side cover screws using medium phillips screw driver.
PAGE 16
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 11. TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE Heater ignites but MAIN PCB assembly shuts heater off after a short period of time. (Indicator Lamp is flickering and room temp. display indicates “ E1 “) 1. Wrong pump pressure. 2. Dirty Air Output,Air Intake or Lint Filter. 3. Dirty Fuel Filter. 4. Dirt in Nozzle. 5. Dirty Photocell Lens. 6. Photocell Assembly not Properly installed.(Not seeing the flame) 7.
PAGE 17
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 12.
PAGE 18
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 16.7"(424mm) 13. SPECIFICATIONS 32.0"(813mm) 11.7"(297mm) KFA50DGD/80DGD Models H D 135DGD 180DGD 220DGD D 41.9”(1,063 mm) 47.4”(1,205 mm) W 21.5”(547 mm) 23.1”(587 mm) H 32.4”(824 mm) 33.5”(850 mm) W KFA135DGD/180DGD/220DGD Models MODEL BTU/Hr. Fuel Consumption - Gal./Hr( ./Hr) HIGH LOW HIGH LOW Fuel Tank Capacity - Gal.( ) Fuel Tank Capacity - Gal.(kgf/cm2) Volt/Hz Amps. Phase Size(D×W×H), Inch(mm) Weight Lbs.
PAGE 19
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA50DGD/80DGD Models Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.
PAGE 20
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA50DGD/80DGD Models Only) KEY NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22 24 25 25-1 25-2 25-3 25-4 25-5 25-6 25-7 25-8 25-9 25-10 25-11 25-12 Fuel Tank Assmebly Fuel Drain-Bolt Fuel Gauge Fuel Filter Assmbly Fuel Cap Power Cord Button Support Display P.C.
PAGE 21
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA50DGD/80DGD Models Only) KEY NO. 25-13 25-14 25-15 25-16 25-17 25-18 25-19 25-20 25-21 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 KEY NO. 1 2 3 DESCRIPTION Lint Filter Bolt Flange Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Plug Main P.C.
PAGE 22
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA135DGD/180DGD Models Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.
PAGE 23
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA135DGD/180DGD Models Only) KEY NO.
PAGE 24
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA135DGD/180DGD Models Only) KEY NO. 23-15 23-16 23-17 23-18 23-19 23-20 23-21 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 KEY NO. 1 2 3 DESCRIPTION Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Pressure Gauge BTU Control Switch Main P.C.
PAGE 25
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA220DGD Model Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.
PAGE 26
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA220DGD Model Only) KEY NO.
PAGE 27
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA220DGD Model Only) KEY NO. 21-15 21-16 21-17 21-18 21-19 21-20 21-21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 KEY NO. 1 2 3 PART NO.
PAGE 28
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (WHEELS AND HANDLE) 1) KFA50DGD/80DGD MODELS KEY NO. DESCRIPTION 1 Handle KFA50DGD 3231-0073-00 PART NO. 1 Quantity KFA80DGD 3231-0073-00 1 2) KFA135DGD/180DGD/220DGD MODELS KEY NO. 1 2 3 4 5 6 7 7-1 7-2 7-3 7-4 7-5 7-6 DESCRIPTION Front Handle Rear Handle Wheel Support Frame Wheel Threaded Axle Cord Wrap Hardware Kit Screw Flange Screw Cap Nut S Nut Bushing Cap Nut L PART NO.
PAGE 29
Warranty LIMITED WARRANTY: This limited warranty is extended to the original retail purchaser of this Forced Air/Convection/Radiant Heater and warrants against any defect in materials and workmanship for a period of one (1) year from the date of retail sale.GHP Group, Inc., at it’s option, will either provide replacement parts or replace or repair the unit, when properly returned to the retailer where purchased or one of our service centers as directed by GHP Group,Inc.
PAGE 30
WARRANTY REGISTRATION IMPORTANT: We urge you to fill out your warranty registration card within fourteen (14) days of date of purchase. You can also register your warranty on the internet at www.ghpgroupinc.com. Complete the entire serial number. Retain this portion of the card for your records. GHP Group, Inc. 6440 W Howard St Niles, IL 60714-3302 Tel: (877) 447-4768 www.ghpgroupinc.com SAVE THIS CARD! Place Postage Stamp Here GHP Group, Inc.