User Manual

Particulate Monitoring Systems Installation & Operating Manual
Document No. 210-1003-M Page 1 ©2007
TABLE OF CONTENTS
1.
Safety............................................................................................................................................... 2
1.1 Applicable Use.......................................................................................................................... 2
1.2 General ..................................................................................................................................... 2
1.3 Hazardous Area Systems ........................................................................................................... 3
2. Introduction .................................................................................................................................... 4
3. Control Unit Installation................................................................................................................. 5
3.1 Location.................................................................................................................................... 5
3.2 Wiring.......................................................................................................................................5
3.3 Grounding................................................................................................................................. 6
4. Particulate Sensor Installation........................................................................................................ 7
4.1 Location.................................................................................................................................... 7
4.2 Mounting .................................................................................................................................. 8
4.3 Sensor Temperature Considerations........................................................................................... 9
5. Particulate Sensor Coaxial Cable Installation.............................................................................. 10
6. Control Unit Operation................................................................................................................. 12
6.1 User Interface Overview.......................................................................................................... 12
6.2 Menu 1 Setup.......................................................................................................................... 13
6.3 Menu 2 Setup.......................................................................................................................... 14
6.4 Menu 3 Setup.......................................................................................................................... 16
6.5 Long Term Averaging.............................................................................................................17
6.6 4-20mA Analog Output Scaling............................................................................................... 18
6.7 Interpreting Particulate Readings for Fabric Filter Applications................................................ 20
6.8 Alarm Levels for Fabric Filter Applications............................................................................. 22
7. Manual System Zero Check.......................................................................................................... 23
8. Automatic Self Checks.................................................................................................................. 26
8.1 Control Unit Hardware Check.................................................................................................. 26
8.2 Control Unit Zero Check .........................................................................................................27
8.3 Control Unit Span Check.........................................................................................................28
8.4 Sensor Cable Check................................................................................................................. 28
8.5 Particulate Sensor Check ......................................................................................................... 28
8.6 Process Running Signal........................................................................................................... 29
8.7 Monitoring Self Check Status.................................................................................................. 29
8.8 Particulate Alarming During Self Checks................................................................................. 30
8.9 Self check Recording............................................................................................................... 30
9. Troubleshooting............................................................................................................................ 31
10. Routine Maintenance.................................................................................................................... 31
11. Spare Parts.................................................................................................................................... 32
12. Appendix....................................................................................................................................... 33
12.1 Modbus®/RTU RS-485 Networking Protocol .......................................................................... 34
12.2 Ethernet/IP® Networking........................................................................................................ 37