CLIPSTER Hardware Guide (Version 3.
CLIPSTER Hardware Guide Introduction 1 Overview 2 Installation 3 Operation 4 Maintenance 5 Appendix A Index I
Hardware Guide Version 3.0 for CLIPSTER Copyright © 2008 by DVS Digital Video Systems AG, Hanover. All rights reserved. The manuals as well as the soft- and/or hardware described here and all their constituent parts are protected by copyright. Without the express permission of DVS Digital Video Systems AG any form of use which goes beyond the narrow bounds prescribed by copyright legislation is prohibited and liable to prosecution.
Headquarters: DVS Digital Video Systems AG Krepenstr. 8 30165 Hannover GERMANY Phone: +49-511-67807-0 Fax: +49-511-630070 E-mail: info@dvs.de Internet: http://www.dvs.de Support: Phone: +49-511-67807-25 Fax: +49-511-67807-31 E-mail: support@dvs.de For the Americas: U.S. Headquarters: DVS Digital Video, Inc. 300 East Magnolia Boulevard, Suite 102 Burbank, CA 91502 USA Phone: +1-818-846-3600 Fax: +1-818-846-3648 E-mail: info@dvsus.com Internet: http://www.dvsus.
Registration Form Dear customer, this product was developed and tested thoroughly. Unfortunately, the possibility of problems and errors can never be ruled out. To support us in helping you as fast as possible if such a case occurs, please fill in this registration form and send or fax it to the address on the right. PLEASE SEND TO: DVS Krepenstr. 8 30165 Hannover GERMANY Fax: +49-511-630070 You may also use our online registration form which can be accessed from the following internet page: http://www.
Contents 1 Introduction ............................................................................... 1-1 1.1 1.2 1.3 1.4 1.5 2 C Overview ............................................................................. 1-3 Target Group ........................................................................ 1-5 Conventions Used in this User Guide .................................... 1-5 Safety Instructions ................................................................ 1-6 Important Notes ............
CLIPSTER Hardware Guide 4 Operation ................................................................................... 4-1 4.1 Starting the System .............................................................. 4-1 4.2 Shutting Down the System ................................................... 4-2 5 Maintenance .............................................................................. 5-1 5.1 Hard Disk Maintenance ........................................................ 5-2 5.1.
Introduction 1 This documentation describes how to use the hardware of CLIPSTER, the real-time conforming and finishing system by DVS. CLIPSTER is a powerful high-resolution video workstation with enormous flexibility, especially designed to meet the demands of modern post production houses. Based on DVS’s quality hardware, CLIPSTER works with uncompressed material in any resolution up to 4K in RGB 10 bit.
CLIPSTER Hardware Guide Disk-Upgrade FC/SAN 10GE InfiniBand DVI Output 16-Bit Cinevator Remote Zoom & Pan Multi-Device 4K Workflow JPEG2000 Processor DCI Mastering 3D LUT and Color Management Teletext VBI 335 1-2 Contains a complete set of hard disks that replace the existing ones to increase the size of the storage. Fibre Channel interface, for example, for a real-time capable connection to an external Fibre Channel disk array. 10 Gigabit Ethernet connection interface.
Introduction Color Correction Panel Special Raster Formats Raster 12 Bit DDR Secondary Color Correction Additional Operators Tactile colorist control panel in a standard or deluxe variant for CLIPSTER’s primary color correction. Some standard and non-standard formats including 1080p /50/60 (SMPTE 372), Slow PAL 625i /24 and Eureka 1980 × 1152i /25. Customer tailored video rasters for inand output. Support of 12- and 16-bit file formats (DPX and TIFF) for in- and output.
CLIPSTER Hardware Guide 1-4 Chapter 5 Details maintenance work, for example, in case of a hard disk, fan or power supply unit failure. Appendix Provides technical details and general information about the CLIPSTER hardware. Furthermore, it gives hints how to resolve irregularities during operation. Index This chapter facilitates the search for specific terms.
Introduction 1.2 Target Group To use this manual you should have experience in handling video and computer equipment. Additionally, to use CLIPSTER in connection with other equipment, e.g. a camera or a VTR, you should know how to handle this equipment. When performing maintenance tasks on the CLIPSTER hardware, you must be qualified to work on, repair and test electrical equipment. 1.
CLIPSTER Hardware Guide 1.4 Safety Instructions To use CLIPSTER correctly please heed the following: Please read the following safety instructions carefully before attempting any installation and/or performing any work on CLIPSTER. If CLIPSTER is not used in compliance with the safety instructions, the warranty and all resulting liability claims will be void. General CLIPSTER has been built according to the applying safety regulations.
Introduction Transportation CLIPSTER is a very sensitive device. Especially the hard disks of the system must be handled with greatest care. Therefore, observe in case of transportation: – Handle CLIPSTER with great care. – Always use the original packing or a similar structured packing for transportation as detailed in section “Packing Instructions” on page A-15. – Avoid shocks or vibrations during transport. For longer distances it is recommended to use a lifting truck.
CLIPSTER Hardware Guide 1.5 Important Notes The following provides information about warranty, a note about the conformity of the product and some other general information. Warranty Information This product is warranted to be free of defects in materials and workmanship for a period of one year from the date of purchase. DVS extends this Limited Warranty to the original purchaser. You have to keep the original packing and use it in case of transportation. Otherwise this warranty will be void.
Introduction Product Disposal (B2B) Used electrical and electronic products should not be disposed of with general household waste. At the end of its service life you may return the DVS product after appropriate prior notification to either your local distributor or DVS in Germany. DVS will then take the device free of charge to a waste disposal organization which will recycle and reuse it environmental friendly.
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Overview 2 This chapter provides a detailed overview of the CLIPSTER hardware. First the different hardware variants of CLIPSTER will be explained. After this the system will be shown in a front and a rear view and all its parts and connectors will be described. For explanatory reasons the section about the rear also contains some further information about the digital video in- and outputs.
CLIPSTER Hardware Guide 2.1 Hardware Variants of CLIPSTER The CLIPSTER system can be delivered in different hardware variants depending on, for example, the amount of the storage that is required or the maximum possible real-time capability of the system. The following variants are available: – 4U chassis – 5U chassis The specialities of these variants will be detailed in this document whenever necessary. Additionally, DVS can deliver these variants with different rears.
Overview DVD drive HDD LEDs faceplate/ hard disk array operation items 5U chassis: Figure 2-1: Overview of the fronts operation items HDD LEDs faceplate/ hard disk array DVD drive With the operation items the system can be controlled (e.g. turned on or off). Additionally, they offer some LEDs that allow you to assess the state of CLIPSTER as well as USB connectors for an easy connectivity to additional devices such as memory sticks.
CLIPSTER Hardware Guide 2.2.2 Operation Items With the operation items at the system’s front the hardware of CLIPSTER can be controlled (e.g. turned on or off). There you can also find LEDs that allow you to assess the state of the system as well as USB connectors. 1 2 3 4 8 9 5 6 4U chassis: 7 3 4 2 1 9 8 5U chassis: 5 6 7 Figure 2-2: Operation items overview The LEDs can be seen only when they are flashing because they are located behind the white strip and thus not visible when off.
Overview No. Item Explanation 5, 6 USB ports The USB connectors (universal serial bus) at the front offer you the possibility to connect other devices such as memory sticks easily. 7 power The power switch turns the system on or off. The respective state of the system will be indicated by the DVS logo in the middle of the faceplate (see section “Faceplate” on page 2-7). 8 reset Resets your system and initiates a warm reboot. Use a thin, pointed object to press this button.
CLIPSTER Hardware Guide A B C D 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 LEDs: hard disks: A: D: C: B: 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 Figure 2-4: HDD LEDs and the hard disk array Starting from the left, the first four LEDs display the accesses to the top row of hard disks (see section “Hard Disk Array” on page 2-8); the second four LEDs show the state of the bottom row of the hard disk array; the third LED group belong to the third row (from the top), while the fourth group represents the second ro
Overview page 2-8), the second six LEDs show the state of the hard disks of the second column, and so on. 2.2.4 Faceplate The faceplate covers the hard disks of the hard disk array. faceplate backlit DVS logo 1 2 Figure 2-7: Overview of the faceplate 3 The faceplate is built with an integrated backlit DVS logo which indicates the state of the system, i.e. its power-on status: If the DVS logo is illuminated, the power is turned on; if not, the power is turned off.
CLIPSTER Hardware Guide 2.2.5 Hard Disk Array The hard disks of the hard disk array are used to store your video and audio material. It is the main storage of CLIPSTER. To prevent data loss in case a hard disk fails, it is normally RAID protected. Further information about RAID can be found in section “Introduction to RAID” on page 5-2. The system hard disk is not among the hard disks of the hard disk array. It is installed inside the system and not accessible from the outside.
Overview Further information about how to remove and exchange a hard disk can be found in section “Hard Disk Maintenance” on page 5-2. disk carrier lever opener LED disk power LED disk activity The disk carriers hold each one hard disk of the array. The hard disks are mounted to the disk carriers with several screws normally located at the sides of the carriers. Once the lever is unlocked with the opener, it can be used to pull the disk carrier and its hard disk out of the system.
CLIPSTER Hardware Guide emergency eject You can open the DVD tray with the system cut from power: Insert a thin, pointed object into the emergency eject hole. Then the DVD tray opens. For further information regarding the operation of the drive, please refer to the original manufacturer’s documentation.
Overview 2.3 Overview of the Rear This section describes the rear of the system. After an overall overview of the rear some explanatory details about the digital video in- and outputs are given. Next, the main connector panel will be described, followed by detailed descriptions of the ATX connector panel, the slot panel connectors and the power supply. 2.3.1 The Rear of the System This section provides an overview of the rear of the system: DVS provides CLIPSTER systems with different rears.
CLIPSTER Hardware Guide slot panel connectors The slot panel connectors of CLIPSTER provide, for example, the video I/O panel containing video connections and the graphic card panel. Furthermore, if applicable, some additional panels may be present for internal reasons or on customer request. More details about the slot panel connectors can be found in section “Slot Panel Connectors” on page 2-18. power supply The redundant power supply provides the system with power.
Overview For an output CLIPSTER also supports the 3-Gbit/s SDI which provides all features of a standard dual-link connection, but requires only one connector instead of two. It can be enabled via the software.
CLIPSTER Hardware Guide 2.3.3 Main Connector Panel The main connector panel provides the standard in- and outputs of CLIPSTER to give you the full functionality of the system. It holds, for example, the connectors for remote control and the digital video inand outputs (serial digital interface). DVS provides CLIPSTER systems with different rears. Your system may differ from the shown rear view in the following.
Overview Item Description Digital Audio Ch. 9-16 DB-25 connector (female) for a balanced audio signal in- and output of the digital audio channels 9 to 16 (AES/EBU); XLR connectors are available via a breakout cable RMT Out DB-9 connector (female), serial RS-422 interface for an output of master control signals RMT In DB-9 connector (female), serial RS-422 interface for an input of slave control signals AUX 1-2 DB-15 (HD) connector (female), serial RS-422 interface for auxiliary data (e.g.
CLIPSTER Hardware Guide Item 2-16 Description REF In BNC connector for a synchronization of video signals, i.e.
Overview The following connectors may be available on other hardware variants. Depending on the variant, they either replace one or more of the connectors mentioned above or be available in addition: Table 2-3: Replacing or additional connectors on other hardware variants Item Description AUX 1 DB-9 connector (female), first serial RS-422 interface for auxiliary data (e.g.
CLIPSTER Hardware Guide No.
Overview The layout of the slot panel area on your system may differ from the figure above: The position of the individual slot panels may vary and additional panels may be installed for internal reasons or on customer request. VGA The on-board graphic card of the motherboard may not be sufficient to handle digital video. Then the system will be equipped with an additional graphic card. The VGA panel is the panel of this graphic card. If available, the monitor for CLIPSTER has to be connected here.
CLIPSTER Hardware Guide DVI A/B DVI A/B DVI C/D DVI C/D Figure 2-16: Video I/O panel In detail the panel provides the following: Item Description DVI A/B DMS-59 connector for an output of analog and digital video signals (channel A/B, either two independent single-link or one dual-link connection); it can be connected to a breakout cable to provide two standard DVI connectors DVI C/D DMS-59 connector for an output of analog and digital video signals (channel C/D, either two independent single-lin
Overview 2.3.6 Power Supply The redundant power supply provides the system with power. It consists of several independent power supply units: Even if one fails the others will still offer enough power to keep the system working. The system can be operated with one power supply unit out of order. However, if another one fails, the system is likely to break down. Therefore, it is recommended to change a failed power supply unit immediately.
CLIPSTER Hardware Guide latch power cable socket 2-22 The latch of a power supply unit locks it in the power supply. With it the unit can be unlocked and pulled out of the power supply with the help of the handle. The socket where the power cable has to be plugged in to provide the system with power.
3 Installation This chapter describes the installation procedure of the CLIPSTER hardware. The system must be installed properly before you can start working with it. To install the hardware of CLIPSTER perform the following: y Unpack CLIPSTER and its accessories. 1 Please check your delivery and compare it with the delivery note which has been included in the package on an extra sheet of paper. In case of missing items, please contact your local vendor or DVS immediately.
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4 Operation This chapter describes how to operate the CLIPSTER hardware, i.e. it is explained how to start the system and how to shut it down. For both procedures you have to use the power switch of the operation items on the front of the system. power switch power switch 1 2 3 4U chassis 4 5U chassis Figure 4-1: The power switch All other items necessary for a correct operation of the CLIPSTER hardware, such as the LEDs or the reset button, are described in chapter “Overview” on page 2-1. 4.
CLIPSTER Hardware Guide 4.2 Shutting Down the System There are several possibilities to shut down CLIPSTER. All depend on whether the operating system is already loaded or not. Please act accordingly. To shut down the system perform the following according to the state of the system’s operating system: After a shut-down wait at least ten seconds before starting the system again. This time is needed to safely erase all memory banks of the system.
Maintenance 5 This chapter explains the maintenance work that you can perform on your own. For each work a detailed procedure description is given. If you experience trouble with the system that cannot be resolved with the work described here or the section “Troubleshooting” on page A-2, please contact your local vendor or DVS directly.
CLIPSTER Hardware Guide 5.1 Hard Disk Maintenance This section deals with the possible event of a hard disk failure. First, some introductory information about RAID are provided. After that follows a description how to act when a hard disk fails. 5.1.1 Introduction to RAID In a system where huge amounts of data are processed, large storage capacities combined with high data throughputs are mandatory.
Maintenance If one hard disk within a disk set fails, the missing data can be recalculated due to the parity information stored on the other disks of the set. Thus, a DVS system equipped with RAID 5 can withstand disk failures without losing data or access to data. If a second disk within the same disk set fails, your data will be unrecoverable. 5.1.2 Replacing a Hard Disk In case of a hard disk failure an alarm will be sounded.
CLIPSTER Hardware Guide Step 1: Removing the Hard Disk The hard disks that are accessible at the front of the system store the data of the main storage. Because they are connected to the whole system with the help of disk carriers, they can be removed easily. For an overview of a disk carrier as well as further information about it see section “Hard Disk Array” on page 2-8.
Maintenance y Unscrew the screws that fix the hard disk to the disk carrier. y Exchange the broken disk with a new one and assemble it in the disk carrier with the screws. It is best to use the same brand and type of hard disk again. Otherwise a loss of performance might occur. After that the hard disk is replaced and the disk carrier with the new disk has to be reassembled in the system.
CLIPSTER Hardware Guide 5.2 Opening and Closing the Casing Some tasks described in this manual require an opening of the system’s casing and the closing of it afterwards once the intended work is finished. Both tasks will be explained in this section. 5.2.1 Opening the Casing To open the casing of the CLIPSTER system perform the following: The system your are working on operates with voltages that can be hazardous to your health.
Maintenance With this the task to close the casing is finished and you can turn the system back on at any time. 5.3 Fan Maintenance To cool the many hard disks installed in the system as well as the other electronic parts (e.g. the motherboard), the system is equipped with several fans that can be exchanged in case of a failure easily. This section describes what to do if a fan failure takes place.
CLIPSTER Hardware Guide With the casing of the system open, you can now test the fans. For this you have to plug in the power supply again. Testing the fans is possible only with an opened casing and the power turned back on. Once the power cables are plugged in again do not touch anything else than the external power cords or the power switch at the front of the system. Under no circumstances reach inside the system. After testing the fans switch off the power and disconnect the power cables immediately.
Maintenance y Unscrew the finger protection grille from the broken fan and afterwards screw off the fan from the fan bracket. y Replace the broken fan with a new one and reassemble the fan module: Screw the fan to the fan bracket and afterwards the finger protection grille to the fan. Only use original manufacturer spare parts. Other spare parts might damage your system. y Re-insert the repaired fan module into the system.
CLIPSTER Hardware Guide 5.4 Power Supply Maintenance The redundant power supply provides the system with power. It is a very reliable and enduring part of the system because it consists of several independent power supply units: Even if one fails the others will still offer enough power to keep the system working. The system can be operated with one power supply unit out of order. However, if another one fails, the system is likely to break down.
Maintenance y Connect the power source (the power cord) to the newly installed power supply unit. y After that check the LED indicating the status of the power supply unit: If it is lit up in green, the unit is working properly. With this the power supply unit has been replaced successfully.
CLIPSTER Hardware Guide 5.5 Removal of the Faceplate The faceplate of the system can be removed, for example, for transports. For this perform the following: The system must be operated only with the faceplate installed to ensure electromagnetic compatibility. y Lift the faceplate of the system (see section “Faceplate” on page 2-7). Beneath it you will see a cable with a jack connection that supplies the DVS logo of the faceplate with power. y Unplug the jack connection.
Appendix A This chapter first gives some hints how to resolve irregularities during operation. After that technical data and general information about CLIPSTER are provided.
CLIPSTER Hardware Guide A.1 Troubleshooting The table below lists some errors that may occur during the operation of CLIPSTER and details how to resolve them. If you experience trouble with the system that cannot be resolved with the solutions described here or in chapter “Maintenance” on page 5-1, please contact your local vendor or DVS directly. Error Accesses to the main storage are slow. Cause The data storage is too full.
Appendix Error Cause Solution An alarm is sounded. The alarm can be switched mute with the mute button. One of the power supply units has been disconnected from power during operation. Check the LEDs of the power supply units. If one is extinguished or lit in red, this unit may be disconnected from power. Examine the power cord of the unit. See to it that it is in good technical order, correctly plugged in at both ends and that the mains current is operating properly.
CLIPSTER Hardware Guide A.2 Technical Data This section provides technical data of CLIPSTER. When installing the DVS system in a rack, take care that warmed up air is conducted to the rear of the rack and properly vented away. A.2.1 General Technical Data The general technical data of CLIPSTER are as follows: Weight 4U chassis: 5U chassis: approx. 45 kg approx.
Appendix A.2.2 Dimensions The following figure shows the dimensions of the DVS system. The drawing already includes some space for connectors and plugs that can protrude from the rear (’plug safety’ (l minus j), usually plus 150 mm). However, this amount of space depends on the type of connectors used.
CLIPSTER Hardware Guide A.3 Hardware Specifications The following table shows the hardware specifications of CLIPSTER.
Appendix Table A-1: CLIPSTER specifications (cont.
CLIPSTER Hardware Guide A.4 Video Rasters The following table shows some of the supported video rasters. All frequencies indicate the frame rate. Table A-2: Supported video rasters Raster A-8 Total lines per frame x size y size Aspect ratio 525i /29.97 (NTSC) 525 720 486 4:3 625i /24 (Slow PAL) /25 (PAL) 625 720 576 4:3 525i /29.97 (NTSC HR) 525 960 486 16:9 625i /25 (PAL HR) 625 960 576 16:9 720p /23.976/24/25/29.97/30 /50/59.94/60/71.928/72 750 1280 720 16:9 1035i /29.
Appendix A.5 Signal In- and Outputs This section provides pin-out information about some of the connectors provided by CLIPSTER. Digital Video Interface (DMS-59 Output Connectors) 16 15 1 45 46 59 (external view; female on interface, male on cable) Pin No. Signal Pin No. Signal Pin No.
CLIPSTER Hardware Guide Digital Video Interface (DVI-I Output Connectors on Breakout Cable) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 C1 C2 C3 C4 C5 (external view; female on breakout cable, male on cable) Table A-3: Pin-out for Output Connector (DVI OUT) Pin No. A-10 Signal Pin No. Signal Pin No.
Appendix Analog Audio (6.3 mm (¼") Headphone Jack) Output Impedance 75 Ohm Output Level 1.55 V (at 600 Ohm) Digital Audio (25-Pin D-Sub Connector) 13 1 25 14 (external view; female on interface, male on cable) 1 2 Table A-4: Dig. Audio Ch. 1-8 Pin No. Signal Pin No.
CLIPSTER Hardware Guide Table A-5: Dig. Audio Ch. 9-16 Pin No. Signal Pin No.
Appendix RMT In, RMT Out and AUX 1/2 (9-Pin D-Sub Connectors) 5 9 1 6 (external view; female on interface/breakout cable, male on cable) RMT In Pin No. Signal RMT Out Pin No.
CLIPSTER Hardware Guide Remote In- and Output (15-Pin D-Sub HD Connector) 5 10 15 1 6 11 (external view; female on interface, male on breakout cable) Pin No. A-14 Signal Pin No.
Appendix A.6 Packing Instructions The following describes the best way to pack a DVS system. Keep the original packing and use it in case of transportation. Otherwise the warranty will be void. In any other case, if you do not have the original packing anymore, use a similar structured packing for transportation. DVS cannot be held liable for damages due to transportation. Fragile. Avoid shocks or vibrations. For longer distances use a lifting truck. Keep dry.
CLIPSTER Hardware Guide Figure 3: Figure 4: Box A Box B Box B Figure 5: a) b) Box B c) Box B A-16 Box B
Appendix A.7 Conformity Declarations CLIPSTER has been tested according to the applying national and international directives and regulations. The following states further information about the compliances and conformities. A.7.1 RoHS Compliance The EU directive 2002/95/EC ’Restriction of Hazardous Substances (RoHS)’ prohibits the use of certain substances in electrical and electronic equipment. The CLIPSTER devices are manufactured in compliance with this directive. A.7.
CLIPSTER Hardware Guide A.7.3 FCC Compliance Statement DVS Digital Video Systems AG herewith declares that the following equipment has been tested according to the applying valid FCC regulations: – CLIPSTER FCC Notice This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
I Index Numerics 15-pin D-Sub connector pin-out .... A-14 25-pin D-Sub connector pin-out .... A-11 3-Gbit/s SDI .......................2-13, 2-16 4K ....................................... 1-2, 2-12 9-pin D-Sub connector pin-out AUX 1/2 ................................ A-13 RMT In/Out ...........................A-13 A-C accessing the hard disk array ........... 2-7 activity of hard disks ........ 2-3, 2-5, 2-9 alarm .............................2-5, A-2, A-3 fan ..........................................
CLIPSTER Hardware Guide DB-25 connector ..........................A-11 DB-9 connector AUX 1/2 ................................A-13 RMT In ..................................A-13 RMT Out ...............................A-13 declaration of conformity ...... 1-8, A-17 Digital Audio Ch. 1-8 ........................ 2-14, A-11 Ch. 9-16 ...................... 2-15, A-12 dimensions ....................................A-5 disk activity LED disk carrier ............................... 2-9 HDD LEDs ...................
Index main connector panel ..........2-11, 2-14 main storage .................................. 2-8 mirroring of ports ......................... 2-12 mixer control ......................2-15, 2-17 monitor ................................ 2-19, 3-1 mouse ..................................2-17, 3-1 multi-device .................................. 1-2 mute button .. 2-5, 5-7, 5-10, A-2, A-3 naming conventions (connectors) ... 2-12 network ...................................... 2-18 connection .................
CLIPSTER Hardware Guide SATA .......................................... 2-17 cable length ........................... 2-17 pin-out ..................................A-12 SD/HD-SDI In 1/A ....................... 2-15 SD/HD-SDI In 2/B ........................ 2-15 SD/HD-SDI In 3/C ....................... 2-15 SD/HD-SDI In 4 ........................... 2-15 SD/HD-SDI In 5 - 8 ...................... 2-17 SD/HD-SDI Out 1/A ..................... 2-16 SD/HD-SDI Out 2/B .....................
