Model:XP2000iS Inverter Gasoline OPERATOR’S MANUAL support@maxtool.
TABLE OF CONTENTS Introduction ..............................................................................................................................................................................3 Parts Ordering / Customer Service...............................................................................................................................3 Safety Rules ..................................................................................................................................
INTRODUCTION Thank you for purchasing this superior quality portable generator from DUROMAX . When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. This generator is an engine-driven, portable generator.It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during power outages.
SAFETY RULES Safety Symbols WARNING! Indicates a potentially hazardous situation which could result in serious injury or death if not avoided. CAUTION! Indicates a potentially hazardous situation which could result in damage to equipment or property. Risk of explosion Toxic Fumes Risk of electric shock Hot surface Safety Instructions the user must understand and follow all manual instructions and use common sense.
SAFETY RULES WARNING! Never exceed generators wattage / amperage capacity. This could damage the generator and / or connected electrical devices. r ChecL operatinH voltagF anE frequencZ requiremenUT oG alM electricaM EevJDFT prioS tP plugginH thFN JntP thF generator. Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices.
SAFETY RULES This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death. Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet. Always keep the generator dry. Never operate generator in rain or under wet conditions. Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work.
FEATURES E A F G B C H D I J K L M N T O FF RUN S O P CH OKE Q R A - Spark Plug Cover B - Spark Arrestor D - Outer Casing (Side Panel) E - Handle (Grip) F - Air Vent G - Fuel Cap H - Recoil Starter I - Control Panel J - Oil Warning Light K - Overload Indicator Light L - AC Pilot Light M - 3 in 1 Start Switch (RUN / OFF and Choke) N - Economy Switch O - U S B Outlet 1.5A 5V DC P -120V 13.
CONTROL PANEL FUNCTIONS ON/OFF Start Switch and Choke Start Switch “OFF” When the Start Switch is in the “OFF” position the fuel valve is switched off and the engine will not run. O FF Start Switch “CHOKE” When the Start Switch is in the “CHOKE” position the fuel valve is switched on and the engine can be started. RUN CH OKE Start Switch “RUN” When the Start Switch is in the “RUN” position the fuel valve is switched on and the engine can run.
CONTROL PANEL FUNCTIONS Note: The engine overload indicator light may turn on for a few seconds when attaching a load due to a power surge. This is normal. AC Pilot Indicator Light The green AC Pilot Indicator Light comes on when the engine starts and generates power.
CONTROL PANEL FUNCTIONS Note: The Economy switch must be turned to the “OFF” position when using electronic devices that require a large starting current, such as a compressor. Parallel Outlets Located just above the Ground Terminal, the generator’s Parallel Outlets enable a user to run two XP2000iS generator’s simultaneously. This operation requires special cables. When operating parallel generators, the rated output is 3.0kVA and the rated current is 25A/120VAC.
ASSEMBLY Connecting Generator to an Electrical System If connecting generator to a building’s electrical system for standby power, The power from the generator must be isolated from the circuit breaker or alternative power source. The connection must comply with all electrical codes and applicable laws. UNPLUG Never directly connect generator to a household power source. This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death.
ASSEMBLY Adding / Checking Engine Oil Place generator on a level surface. Remove screws and then remove the outer casing cover. Remove the crankcase dipstick. Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4-Cycle engine oil (SAE 10W30) to empty reservoir until or oil reaches the outer edge of the oil fill hole (crankcase dipstick hole). Be sure to replace dipstick and securely tighten before attempting to start the engine.
OPERATION Grounding the Generator To avoid electrocution, this generator must be properly grounded prior to use. For instructions see Control Panel Functions pg. 10. Standard Atmospheric Conditions Ambient Temperature: 77ºF (25ºC) Barometric Pressure: 100kPa Relative Humidity: 30% Generator output will vary due to changes in temperature, altitude, and humidity. If the temperature, humidity, or altitude are higher than standard atmospheric conditions, the generator’s output will be reduced.
OPERATION How to Stop Engine Turn the Economy switch to the “OFF” position. Disconnect any electronic device. All loads MUST be disconnect from the generator. Never start or stop the engine with electrical devices plugged in to the receptacles. Turn the 3 in 1 Start Switch to the “OFF” position. Turn the fuel cap Air Vent to the “OFF” position. O FF RUN OFF OFF ON ON CH OKE Never start or stop engine with electrical devices plugged in to the receptacles.
OPERATION Charging a 12 Volt Battery This generator can be used to charge a 12 volt automotive or storage battery by taking the following steps: ONLY level is low. Never add tap water. 1. Use a wire brush to clean battery terminals if corroded. 2. Securely connect the red cable clamp to the positive (+) battery terminal. 3. Turn the Economy switch to the “OFF” position to start battery charging. 4. Battery is considered fully charged when the gravity of its fluid is between 1.26 and 1.
OPERATION AC Parallel Operation It is possible to connect two XP2000iS generators to each other, using a parallel cable kit, to increase available power output. Connect PARALLEL OPERATION CABLES to two XP2000iS generators according to the instructions provided with the cable kit. Make sure the Economy switch is in the “OFF” position on both generators. All electronic devices should be turned “OFF” and disconnected from generators prior to starting generator engines. Start generator engines.
OPERATION Don’t Overload Generator Make sure you can supply enough rated watts for all electronic devices connected to the generator. Rated watts refer to the power a generator must supply to keep a device running. Surge watts refer to the power a generator must supply to start an electronic device. This power surge for starting a device usually lasts between 2-3 seconds but this additional output must be taken into account when selecting the electronic devices you plan to attach to the generator.
MAINTENANCE Regular maintenance will extend the life of this generator and improve its performance. The warranty does not cover items that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must maintain the generator as instructed in this manual, including proper storage. Before inspecting or servicing this machine, make sure the engine is off and no parts are WARNING! moving. Disconnect the spark plug wire and move it away from the spark plug.
MAINTENANCE Checking Spark Plug Remove cap. Then remove spark plug cap. Disconnect the spark plug wire from the spark plug. Before removing the spark plug, clean the area around its base to prevent debris from entering the engine. Insert a spark plug socket wrench through the opening on the outside of the cover. Turn the wrench counterclockwise. Check for discoloration and clean carbon deposits off the electrode with a wire brush. Check the electrode gap and slowly adjust to 0.6 - 0.
MAINTENANCE Changing Oil Place generator on a level surface. Run the generator for several minutes until the engine is warm. Turn off generator. Remove screws, then remove outer casing side cover. Remove the crankcase dipstick. Place an oil pan underneath the engine. Tilt generator to collect used oil. Allow oil to drain completely. Return generator to a level surface. (Crankcase Dipstick hole). Use a clean rag to wipe up any spilled oil. Replace crankcase dipstick.
MAINTENANCE Air Filter To clean, remove the screws then remove outer casing. Remove the foam element. Wash the foam element in solvent and let dry. Pour a small amount of oil on the foam element then squeeze out, but do not wring out, excess oil. Foam element should be damp, but not dripping. OIL CAUTION! Do not run the generator without reinstalling the foam element or excessive piston and cylinder wear may result.
MAINTENANCE Fuel Tank Filter Install fuel cap. Fuel Filter To clean, remove screws, remove outer casing, and drain fuel. Lift and hold onto the clamp, then remove hose from tank. Install hose and clamp. Open fuel valve. Inspect for leakage. Install outer casing and tighten screws. Storage andTrans portation ofth e Generator: When transporting the generator, turn the 3 in 1 Start Switch (ON/OFF and Choke) OFF. Keep the generator level to prevent fuel spillage.
MAINTENANCE WARNING! Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator. CAUTION! Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator. Engine Long TermStorage: Remove the spark plug and pour about 1 teaspoon of 10W30 Engine oil into the spark plug hole. Reinstall the spark plug.
TROUBLESHOOTING Problem Generator is running, but does not supply power. Cause 1. DC Circuit Breaker is “OFF” 2. Green AC Pilot Light Indicator is off. 3. Poor connection 4. Defective cord set 5. Connected device is faulty 6. Fault in generator Engine runs good without load but bogs down when loads are connected 1. Short circuit in connected device 2. Generator is overloaded 4. Engine speed is too slow 5. Short circuit in generator Engine will not start, shuts down during 1.
DIAGRAMS Model No. Generator XP2000iS Inverter 60Hz 120V 2.0kW 1.6kW 1.0 ISO8528 G1 5 12V/8A 5V USB 1.5A Non-Fuse Protector Type Rated Frequency Rated Voltage Maximum Output Power Rated Output Power Power Factor AC Output Quality THD% DC Output DC Overload Protect AC Frequency Regulator Overload Protection Process Control Engine DJ148F Single Cylinder, 4-Stroke, Forced Air Cooling, OHV 80 Unleaded Gasoline 4.5L / 1.18gal.
WIRING DIAGRAM Grey Blue Orange Black Green White Light Blue Brown/Red Brown White Yellow Black/White Yellow/Green Purple Red Red/White 26
WIRING DIAGRAM Grey Blue Orange Black Green White Light Blue Brown/Red Brown White Yellow Black/White Yellow/Green Purple Red Red/White 27
WARRANTY DuroMax items (including, but not limited to generators, gas engines, and water pumps) carry a 1-year limited parts warranty. If, under the course of normal, non-commercial use, the DuroMax item fails within 1 year from the date of purchase, as a result of faulty materials or workmanship, Max Tool will provide necessary replacement or repair parts at no charge for the parts. Labor costs and shipping/handling costs are not included under this warranty policy and are the responsibility of the buyer.
