867-M PREMIUM Operating Instructions
IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Contents 1 1.1 1.2 1.3 1.4 1.5 1.6 About these instructions .................................................................... 3 Scope of the instructions ....................................................................... 3 Applicable documentation ..................................................................... 3 Damage during transport....................................................................... 3 Limitation of liability ..............................................................
Contents 7.5 7.6 7.7 7.7.1 7.7.2 7.8 7.9 7.10 7.11 7.12 7.12.1 7.12.2 7.12.3 7.12.4 7.13 7.13.1 7.13.2 7.14 7.15 Fastening the table top to the frame.................................................... 48 Setting the working height ................................................................... 49 Controller ............................................................................................. 50 Fitting the controller .............................................................................
About these instructions 1 About these instructions 1.1 Scope of the instructions These instructions describe the intended use and the setup of the special sewing machine 867-M PREMIUM. It applies to all submodels listed in chapter 2.4 Technical data. 1.2 Applicable documentation The device contains built-in components from other manufacturers, e.g. drive motors.
About these instructions 1.5 Symbols used Proper setting Indicates proper setting. Malfunctions Specifies the faults that can occur due to an incorrect setting. Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: 1. 1. First step 2. 2. Second step etc. The sequence of the steps must always be followed.
Technical Specifications 2 Technical Specifications 2.1 Characteristics The Dürkopp Adler 867-M PREMIUM is a flatbed sewing machine for double lockstitches.
Technical Specifications 2.3 Proper use The Dürkopp Adler 867-M PREMIUM is intended for sewing light to heavy material. Depending on the submodel the following needle sizes are to be used: • • • Light to moderately heavy material: 90 – 110 Nm Moderately heavy material: 110 – 140 Nm Heavy material: 140 – 180 Nm The maximum thickness of the sewing material thickness is 10 mm when pressed together under the sewing foot. The machine is intended only for use with dry sewing material.
Technical Specifications 2.4 Technical data Stitch type Hook type Double lockstitch 301 Vertical hook, large (L) Number of needles Vertical hook, extra-large (XXL) 1 Needle system 134-35 Needle strength [Nm] 90 - 180 Maximum thread strength [Nm] 120/3 - 10/3 (STC: 15/3 max) Stitch length, forwards / backwards [mm] 12 / 12 Adjustable stitch lengths Maximum s.p.m. -190945-M -190942-M -190929-M Submodels: 867-M PREMIUM -190922-M 2.4.
Technical Specifications 2.4.2 Additional equipment A flexible system of additional equipment allows the sewing unit to be optimally equipped for any application at low cost.
867-190929-M 867-190942-M N800 005646 Edge stop with two pneumatically adjustable seam clearances / fastening on the throat plate insert N800 080001 Roller and straight stop, swiveling N800 080004 Roller and straight stop, swiveling 0867 590074 LR 20-1, reflection light barrier for automat.
Technical Specifications 10 Operating Instructions 867-M PREMIUM - 00.
Safety 3 Safety This chapter contains basic information for your safety. Read the instructions carefully before setting up or operating the machine. Make sure to follow the information included in this section. Failure to do so can result in serious injury and material damage. 3.1 Basic safety instructions The machine may be used only as described in these operating instructions. The operating instructions should be available at the machine's location at all times.
Safety Obligations Observe the country-specific safety and accident prevention regof the operator ulations and the legal regulations concerning industrial safety and the protection of the environment. All warnings and safety signs on the machine must always be in legible condition and may not be removed. Missing or damaged labels should be replaced immediately. Requirements to The machine may only be set up by qualified technicians.
Safety 3.2 Signal words and symbols used in warnings Warnings in the text are distinguished by color bars. The color scheme is oriented towards the severity of the danger. Signal words indicate the severity of the danger: Signal words Signal words and the hazard that they describe: Signal word Hazard DANGER Will result in serious injury or death. WARNING Can result in serious injury or death. CAUTION Can result in minor or moderate injury. NOTICE Can result in material damage.
Safety Symbol Type of danger Pollution Examples Examples of the layout of the warnings in the text: DANGER Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that will result in serious injury or even death if ignored. WARNING Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.
Safety NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in material damage if ignored. CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is a warning note for a hazard that could result in pollution if ignored. Operating Instructions 867-M PREMIUM - 00.
Safety 16 Operating Instructions 867-M PREMIUM - 00.
Machine Description 4 Machine Description Fig. 1: Machine Description ⑫ ⑪ ① ⑩ ⑨ ② ③ ④ ⑧ ⑤ ⑦ ⑥ (1) - Thread guide (6) - Stitch adjustment lever (electronic) (2) - Electronically regulated thread tension (ETT) (7) - Oil level indicator (3) - Keypad on the machine arm (9) - Handwheel (4) - Sewing foot with needle (10) - Electronic handwheel (5) - Hook (under the throat plate) (11) - OP1000 control panel (8) - Bobbin winder for the hook thread Operating Instructions 867-M PREMIUM - 00.
Machine Description 18 Operating Instructions 867-M PREMIUM - 00.
Operation 5 Operation 5.1 Switching power supply on and off The lower main switch (4) on the controller regulates the power supply. Fig. 2: Switching power supply on and off – ⑤ ④ ③ + ① ② (1) - Indicator lamp on the keypad (4) - Main power switch (2) - Switch for dimmable sewing lamp (5) - Switch for the sewing lamp (3) - Indicator lamp on the controller Switching power on 1. Press the main switch (4) down to position I. Indicator lamps (1) and (3) light up. Switching power off 1.
Operation 5.2 Inserting and replacing the needle WARNING Risk of injury from needle and moving parts! Turn the sewing machine off before replacing the needle. Do not touch the tip of the needle. Sequence After switching to a different needle size, adjust the distance between the hook and the needle ( Service instructions). NOTICE Damage to the machine, needle breakage, or thread damage is possible due to incorrect distance between the needle and hook tip.
Operation Changing the needle Fig. 3: Inserting and replacing the needle 1 2 3 4 (1) - Needle bar (2) - Screw (3) - Groove (4) - Hook 1. Turn the handwheel until the needle bar (1) reaches the upper end position. 2. Loosen the screw (2). 3. Pull the needle out towards the bottom. 4. Insert the new needle. 5. Important: Align the needle so that the groove (3) is facing the hook (4). 6. Tighten the screw (2). Operating Instructions 867-M PREMIUM - 00.
Operation 5.3 Threading the needle thread WARNING Risk of injury from needle and moving parts! Turn off the sewing machine before threading the thread. In all machines the thread from the thread reel is fed through the thread guide and to the machine via the unwinding bracket. Fig. 4: Thread guide on the unwinding bracket and machine arm ① ③ ② (1) - Thread guide (2) - Reel stand (3) - Guide on unwinding bracket 1. Fit the thread reel on the reel stand (2). 2.
Operation Fig. 5: Threading procedure for needle thread - part 1 + ① ② ③ ⑧ ⑦ ⑥ ⑤ ④ (1) - Tightening lever (2) - Spring tip (3) - Thread tensioning spring (4) - Diverter pin (5) - Tensioner 2 (6) - Tensioner 1 (7) - Preliminary tensioner (8) - Thread guide 4. Feed the thread clockwise from the thread guide (8) around the preliminary tensioner (7). 5. Feed the thread counterclockwise around tensioner 1 (6). 6. Feed the thread clockwise around tensioner 2 (5). 7.
Operation Fig. 6: Threading procedure for needle thread - part 2 - 1234 0 + ^ . < + , (10) - Hook (11) - Upper thread guide (12) - Lower thread guide (13) - Thread guide on the needle bar (14) - Needle eye (15) - Thread regulator (16) - Thread lever 10. Guide the thread under the hook (10). 11. Insert the thread from bottom to top through the hole on the thread regulator (15). 12. Insert the thread from the right to the left through the thread lever (16). 13.
Operation 5.4 Inserting and winding on the hook thread WARNING Risk of injury from needle and moving parts! Turn off the sewing machine before threading the thread. Fig. 7: Thread guide on the unwinding bracket and machine arm ① ③ ② (1) - Thread guide (2) - Reel stand (3) - Guide on unwinding bracket 1. Fit the thread reel on the reel stand (2). 2. Insert the thread from the rear to the front through the thread guide on the unwinding bracket (3). 3.
Operation Fig. 8: Winding on the hook thread - part 1 4 1 2 3 (1) - Thread guide (2) - Preliminary tensioner (3) - Winder (4) - Hook thread guide 4. Feed the thread counterclockwise from the thread guide (1) around the preliminary tensioner (2). 5. Insert the thread in a wavelike manner through the 2 holes of the hook thread guide (4): from bottom to top through the left hole and from top to bottom through the right hole. 6. Guide the thread to the bobbin (3). Fig.
Operation Winding 1. Switch on the sewing machine. 2. Press the foot pedal forwards. The machine sews and winds the hook thread from the thread reel onto the bobbin. When the bobbin is full, the machine automatically stops winding. The bobbin lever moves down. The cutter is automatically moved into its basic vertical position. 3. Pull off the full bobbin. 4. Tear off the thread behind the cutter. 5. Insert the full bobbin in the hook ( Kap. 5.5 Replacing the hook thread bobbin, p. 27). 6.
Operation 1. Push up the bobbin housing flap (6). 2. Remove the empty bobbin. 3. Insert a full bobbin: Important: Insert the bobbin so that it moves in the opposite direction of the hook when the thread is pulled out. 4. Feed the hook thread through the slot (4) in the bobbin housing. 5. Pull the hook thread under the tensioning spring (3). 6. Feed the hook thread through the slot (1) and pull it approx. 3 cm further. 7. Close up the bobbin housing flap (6).
Operation Setting hook thread tension WARNING Risk of injury from needle and moving parts! Switch off the sewing machine before adjusting the hook thread tension. Fig. 12: Setting hook thread tension ⑦ (1) - Adjusting screw The hook thread tension is adjusted using the adjusting screw (7). To increase the tension: 1. Turn the adjusting screw (1) clockwise. To reduce the tension: 1. Turn the adjusting screw (1) counterclockwise. 5.
Operation Proper setting: The loop of the needle thread slides at low tension over the thickest point of the hook. Fig. 13: Setting the thread regulator 1 – + 1234 2 + (1) - Regulator screw (2) - Thread regulator 1. Loosen the regulator screw (1). • To increase the tension: Slide the thread regulator (2) to the right • To reduce the tension: Slide the thread regulator (2) to the left 2. Tighten the regulator screw (1). 5.7 Raising the sewing feet Fig.
Operation 1. Press the foot pedal (1) halfway back. The machine stops and raises the sewing feet. The sewing feet remain up as long as the foot pedal is pressed halfway back. or 1. Press the foot pedal (1) fully back. The thread cutter is activated and the sewing feet are raised. 5.8 Sewing backwards with the stitch adjustment lever (optional) The electronic stitch adjustment lever on the machine arm reduces the stitch length down to sewing backwards in the lower end position. Fig.
Operation 5.9 Setting quick stroke adjustment On machines with quick stroke adjustment activated via a knee switch the elevated sewing foot stroke is switched via the knee switch. The toggle switch on the rear side of the knee switch determines whether the elevated sewing foot stroke is permanently switched on or only while the knee switch is pressed. Fig. 16: Quick stroke adjustment via knee switch 1 2 (1) - Knee switch (2) - Toggle switch For permanent conversion: 1.
Operation 5.10 Quick functions on the keypad The machine has a keypad on the machine arm for activating specific functions while sewing. 5.10.1 Activating function keys Fig.
Operation Fig. 18: Function keys ② ③ ④ ⑤ ⑥ ⑦ +/– Reverse sewing key (2): When this key (2) is activated, the machine sews in reverse. Needle positioning key (3): When this key (3) is activated, the needle moves to a specific position. This position is determined individually via the parameter settings. For more information, refer to the Service instructions. The machine comes configured so that selecting the key (3) will bring the needle up.
Operation 5.10.2 Assigning key functions to the favorite button You can assign one of the key functions to the favorite button. Select a function that you frequently use so that you can switch it on faster while sewing. Fig.
Operation 5.12 Sewing WARNING Risk of injury from the needle tip when sewing is started unintentionally! Take care not to accidentally press the foot pedal when your fingers are in the needle tip area. The foot pedal starts and controls the sewing process. Fig.
Operation To interrupt sewing: 1. Release the foot pedal in pedal position 0: The machine stops, needles and sewing feet are down. To continue sewing: 1. Press the foot pedal forwards in pedal position +1: The machine continues to sew. To sew over thickened seams: 1. Switch on the elevated sewing foot stroke with the knee lever ( Setting quick stroke adjustment, p. 32). To change the stitch length: 1.
Operation 38 Operating Instructions 867-M PREMIUM - 00.
Maintenance 6 Maintenance This chapter describes simple maintenance work that needs to be carried out on a regular basis. The maintenance work can be carried out by the operating personnel. Advanced maintenance work may only be carried out by qualified specialists. Advanced maintenance work is described in the Service instructions. 6.1 Cleaning work Cleaning the machine Lint and thread remnants should be removed after every 8 hours of operation using a compressed air gun or a brush.
Maintenance Fig. 21: Areas requiring special cleaning 4 1 3 2 (1) - Area around the needle (2) - Hook (3) - Area under the throat plate (4) - Cutter on the bobbin winder Areas particularly susceptible to soiling: • • • • Cutter on the bobbin winder for the hook thread (4) Area under the throat plate (3) Hook (2) Area around the needle (1) Cleaning steps: 1. Shut off power by turning off main switch. 2. Remove any lint and thread remnants using a compressed air gun or a brush.
Maintenance 6.2 Checking the oil level WARNING Skin damage due to contact with oil! Oil can cause a rash if it comes into contact with skin. Avoid any skin contact with the oil. If oil has come into contact with your skin, wash the affected areas thoroughly. Fig. 22: Oil level indicator 1 MAX MIN 2 3 (1) - Filler opening (2) - Maximum level marking (3) - Minimum level marking Checking the oil level 1.
Maintenance Required oil: Only DA 10 or equivalent oil should be used for the machine, which has the following properties: • Viscosity at 40 °C: 10 mm²/s • Flash point: 150 °C NOTICE Machine damage possible due to incorrect oil. An incorrect oil type can cause damage to the machine. Only use oil specified in the operating instructions. CAUTION Risk of pollution from oil. Oil is a pollutant and must not enter the sewage system or the soil.
Maintenance NOTICE Machine damage possible due to incorrect pressure. Incorrect pressure can result in damage to the machine. Check the pressure on a daily basis. Have the pressure reset by qualified technicians if it deviates from the standard level. Water condensation will accumulate in the water separator of the maintenance unit. Fig. 24: Water level in the maintenance unit 6 4 8 2 10 0 1 2 3 (1) - Filter element (2) - Water separator (3) - Drain screw Checking the water level: 1.
Maintenance 7. Connect the compressed air hose to the compressed air supply. 8. Press the main switch again to turn the sewing machine back on. NOTICE Machine damage possible if there is too much water. Too much water can result in damage to the machine. Check the water level every day and drain the condensation water if there is too much water in the water separator. 6.4 Customer service Contact for repairs if machine is damaged: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel.
Setup 7 Setup WARNING Risk of injury! The machine may only be set up by trained specialists. Wear safety gloves and safety shoes when unpacking and setting up. 7.1 Checking the scope of delivery Important: The scope of delivery depends on your specific order. 1. Check that all parts are present before setup.
Setup 7.2 Removing the transport locks All transport securing devices must be removed prior to setup. 1. Remove the lashing straps and wooden blocks from the machine head, the table, and the frame. 2. Remove the support wedges between the machine arm and throat plate. 7.3 Assembling frame components Fig.
Setup 6. Important: Turn the adjusting screw (7) so that the frame has even contact with the ground. * Frame components for long arm machines have 2 cross bars, and the other frame components have 1 cross bar. 7.4 Completing the table top The table top is optional. For drawings that allow you to independently assemble a table top, refer to the Appendix, p. 87. Fig.
Setup 3. Screw the cable duct (1) to the underside of the table top. 4. Insert the reel stand (7) into the hole. 5. Fasten the reel stand (7) with nut and washer. 6. Screw the thread reel holder and the unwinding bracket onto the reel stand (7) in such a way that they are exactly on top of each other. 7. Insert the plug (6) in the hole. 8. Fit the lower hinge parts into the recesses (2). 9. Fit the rubber corners in the corner protrusions (5). 7.5 Fastening the table top to the frame Fig.
Setup 7.6 Setting the working height The working height is continuously adjustable between 750 and 900 mm (clearance between the floor and upper edge of the table top). Fig. 28: Setting the working height 1 (1) - Screws CAUTION Risk of crushing! The table top can sink under its own weight when the screws on the frame bars are released. This applies even more when the machine head is already fitted. Ensure that your hands are not jammed when releasing the screws. 1.
Setup 7.7 Controller 7.7.1 Fitting the controller Fig. 29: Fitting the controller 1 3 2 (1) - Strain relief (2) - Controller (3) - Screw holder 1. Screw the controller (2) onto the 4 screw holders (3) under the table top. 2. Clamp the power cable of the controller (2) into the strain relief mechanism (1). 3. Screw the strain relief mechanism (1) under the table top. 50 Operating Instructions 867-M PREMIUM - 00.
Setup 7.7.2 Fitting the pedal and setpoint device Fig. 30: Fitting the setpoint device SWG DAC 6 5 1 2 3 4 (1) - Pedal rod (2) - Screw (3) - Cross strut 10° (4) - Pedal (5) - Setpoint device (6) - Bracket 1. Fit the pedal (4) on the cross strut (3) and align it in such a way that the middle of the pedal is under the needle. The cross strut has elongated holes to allow alignment of the pedal. 2. Screw the pedal (4) firmly onto the cross strut (3). 3.
Setup 7.8 Mounting the machine head Fig. 31: Mounting the machine head 2 1 (1) - Rubber inlays (2) - Upper hinge parts CAUTION Risk of crushing! The machine head is very heavy. Take care not to jam your hands when fitting the machine head. This especially applies when fitting the upper hinge parts into the rubber inlays. 1. Screw the upper hinge parts (2) onto the machine head. 2. Fit the machine head from above at an angle of 45°. 3. Insert the upper hinge parts (2) into the rubber inlays (1). 4.
Setup 7.9 Fitting the oil extraction line Fig. 32: Fitting the oil extraction line 1 2 (1) - Tube of the oil extraction line (2) - Filter 1. Tilt the machine head. 2. Screw the filter (2) into the oil sump with the plastic adapter to the right. 3. Insert the tube of the oil extraction line (1) into the plastic adapter. Operating Instructions 867-M PREMIUM - 00.
Setup 7.10 Installing the knee switch Fig. 33: Installing the knee switch 1 2 3 (1) - Knee switch (2) - Connecting cable (3) - Plug 1. Screw the knee switch (1) in front of the oil sump firmly in place under the table top. 2. Guide the connecting cable (2) to the back between the oil sump and the controller. 3. Insert the plug (3) of the connecting cable in the socket of the controller. 54 Operating Instructions 867-M PREMIUM - 00.
Setup 7.11 Fitting the control panel Fig. 34: Fitting the control panel ① ③ ② (1) - Control panel (2) - Connecting cable plug (3) - Control panel bracket 1. Screw the control panel (1) firmly onto the control panel bracket (3). 2. Insert the plug (2) of the connecting cable in the socket of the control panel (1). 7.12 Electrical connection DANGER Risk of death from electric shock! The machine may only be connected by trained electricians.
Setup 7.12.1 Checking the mains voltage Important: The voltage on the type plate of the sewing drive must correspond to the mains voltage. 1. Check the mains voltage before connecting the machine. 7.12.2 Fitting and connecting the sewing lamp and sewing lamp transformer DANGER Risk of death from electric shock! When you disconnect the sewing machine from the power supply at the main switch, the supply voltage for the sewing lamp remains active.
Setup Connecting the sewing lamp transformer Fig. 36: Connecting the sewing lamp transformer 4 1 2 3 2 (1) - Screw holder (2) - Adapter cover screws (3) - 24V/X5 port (4) - X3 port 1. Loosen the screw holder(4) for the controller far enough to allow the controller to be removed.. 2. Remove the controller. 3. Loosen the adapter cover screws (3). 4.
Setup 7.12.3 Establishing equipotential bonding DANGER Risk of death from electric shock! Disconnect the power plug before establishing equipotential bonding. Make sure the power plug cannot be accidentally plugged back in. The protective earth conductor conducts away any static charging of the machine head. Fig. 37: Establishing equipotential bonding 1 (1) - Connection at the controller 2 (2) - Tab connector 1. Tilt the machine head. 2.
Setup 7.12.4 Connecting the controller DANGER Risk of death from electric shock! Disconnect the power plug before connecting the controller. Make sure the power plug cannot be accidentally plugged back in. Connect the controller as follows: • Insert the plug of each connecting cable into the sockets on the back of the controller. • Connect the controller to the power supply using the power cable. 1. Connect the controller as specified in the interconnection diagram, Interconnection diagram, p. 88.
Setup 7.13 Pneumatic connection (optional) 7.13.1 Fitting the maintenance unit Specify order number 0797 003031 to order the pneumatic connection package. It includes: • System connection hose (length 5 m, diameter 9 mm) • Hose connectors and hose clamps • Coupling socket and coupling plug Proper setting The system pressure for the pneumatic unit is 8 – 10 bar. NOTICE Machine damage possible due to incorrect pressure. Incorrect pressure can result in damage to the machine.
Setup 7.13.2 Setting operating pressure Proper setting The operating pressure for the pneumatic unit is 6 bar. NOTICE Machine damage possible due to incorrect pressure. Incorrect pressure can result in damage to the machine. Make sure that the operating pressure is set correctly before putting the machine into operation. Fig. 39: Setting operating pressure 1 6 4 8 2 10 0 2 (1) - Pressure controller (2) - Pressure gage 1. Pull the pressure controller (1) up. 2.
Setup 7.14 Lubrication WARNING Skin damage due to contact with oil! Oil can cause a rash if it comes into contact with skin. Avoid any skin contact with the oil. If oil has come into contact with your skin, wash the affected areas thoroughly. All wicks and felt bits of the machine head are soaked in oil at the factory. This oil is conveyed to the reservoir during use. This is why you should avoid filling too much oil during initial filling. Fig.
Setup NOTICE Machine damage possible due to incorrect oil. An incorrect oil type can cause damage to the machine. Only use oil specified in the operating instructions. CAUTION Risk of pollution from oil. Oil is a pollutant and must not enter the sewage system or the soil. Collect waste oil carefully and dispose of it and oily machine parts in accordance with the applicable statutory regulations. Operating Instructions 867-M PREMIUM - 00.
Setup 7.15 Sewing test Conduct a sewing test before starting up the machine. Adjust the machine to the sewing material requirements. To do this, read the corresponding sections in the Instructions for use. Read the corresponding chapters in the Service instructions in order to make adjustments to the machine if the sewing results do not conform to the requirements.
Settings via the software 8 Settings via the software 8.1 OP3000 control panel Fig. 41: Control panel of the controller A B All settings in the controller for the 867-M PREMIUM are performed using the OP3000 control panel. Key Function 0 to 9 Inputting the parameter value (if the field for the parameters is activated) Selection of a parameter that is shown on the display • Press the key under the desired symbol. The function is selected.
Settings via the software Key Function B Softkey menu +/- No function assigned 8.2 Switching the sewing machine on Fig. 42: Display of the firmware and software version 1. Switch the main switch on. The display shows the software version: • On the left of the screen the control panel firmware • On the right of the screen the controller software version The machine performs a reference run: The display shows the program last used, or manual mode. Fig. 43: Display of the program last used Fig.
Settings via the software 8.3 Controller operating modes The controller of the 867-M PREMIUM has 3 available operating modes: • Manual mode (program 000) Manual mode is the simplest operating mode. There are no sewing programs and no inputs for individual sewing steps. Changes to the sewing foot pressure, stroke height, stitch length, thread tension and also the activation of other functions are always implemented immediately.
Settings via the software 8.4 Manual mode Fig. 45: Parameters in manual mode The following table shows the individual symbols (parameters) on the display and the functions of the keys on the control panel. When a parameter is selected, its color on the display changes. When a parameter is changed, its new value is loaded immediately. Symbol Meaning (depending on the assignment) Programming • Press the upper softkey Quick access function (softkey menu) • Press the lower softkey, 8.4.
Settings via the software Symbol Meaning Sewing foot pressure Value range: 1 to 20 • Use / to select the Sewing foot pressure parameter. • Use / to change the sewing foot pressure Stroke height Value range: 0 to 9 mm (0.5 mm increments) • Use / to select the Stroke height parameter. • Use / to change the stroke height Other parameters 8.4.2 Menu for other settings, p. 71 S.p.m. or seam length in mm After the thread has been cut off, the display is retained.
Settings via the software 8.4.1 Quick access function (softkey menu) Here you have quick access to functions during the sewing process. You can also assign a function to the upper softkey. 1. Press the lower softkey . The following information is shown on the display: Fig. 46: Softkey menu 2. Calling up a function: • Press the numeric key under the desired function.
Settings via the software Symbol Meaning Resetting the bobbin stitch counter The defined maximum s.p.m. of the bobbin used is reset to zero. 8.4.2 Menu for other settings 1. Use / to select Other parameters. 2. Press the OK key. 3. Use / to select the desired parameter. 4. Press the OK key to select the parameter. 5. Change values using the / keys. 6. Press the OK key to confirm your selection. 7. Press or ESC to exit the menu.
Settings via the software Symbol Meaning Foot (sewing foot lifter) Sewing foot position when sewing stops and after the thread is cut Bobbin (bobbin monitor) Value range: off/software/monitor 8.4.3 Sewing Altering parameters whilst within the seam 1. Move the pedal to the 0 position. 2. Change the desired parameter on the control panel. 3. Press the pedal forwards and sew. The seam will be sewn using the altered parameter value. 8.5 Automatic mode Program numbers 001 to 999. 1.
Settings via the software 8.5.1 Symbol Before starting sewing Meaning Programming (depending on assignment) • Press the upper softkey Quick access function (softkey menu) • Press the lower softkey Program number Value range: 000 to 999 • Use / to select the Program parameter. • Use / to change the program number. Or: • Input the program number using the 0 - 9 keys and confirm with OK as required.
Settings via the software 8.5.2 Sewing 1. Press the pedal forwards and sew. The following information is shown on the display: Fig. 48: Display when sewing in Automatic mode The parameter values for the current step are shown on the display. The program bar shows the progress of the seam. The number under the current step shows the number of stitches yet to be completed / the outstanding length of the step. The program bar shows half the current step in bold. Fig.
Settings via the software 8.5.3 Canceling the program 1. Cut off (press the pedal fully back). The program is interrupted. 8.6 Programming/edit mode 8.6.1 If Creating programs is assigned to the upper softkey: 1. Press the upper softkey . The following display appears: Fig. 51: Programming 2. Continue with handling step 3. If is not assigned to the upper softkey: 1. Press the key. The softkey menu appears. 2. Press the key. The controller displays the next free program number. 3.
Settings via the software Fig. 52: Programming display The following table shows the individual symbols on the display and the functions of the keys on the control panel. Symbol Meaning Auto Forward Value range: on/off Add step Delete step Current program to be created No function assigned Current step • Use / to select the Step parameter. • Use /to switch to the next/previous step. • Press the OK key to edit other parameters for the step, 8.6.4 Editing programs, p. 78.
Settings via the software Symbol Meaning Sewing foot pressure Value range: 1 to 20 • Use / to select the Sewing foot pressure parameter. • Use / to change the sewing foot pressure Stroke height Value range: 0 to 9 mm (0.5 mm increments) • Use / to select the Stroke height parameter.
Settings via the software 8.6.3 Creating a program by teach-in 1. Press the Teach-In key. 2. Set the parameters for the step (stitch length, thread tension, sewing foot pressure and sewing foot stroke). 3. Press the pedal and complete the seam section up to the desired position on the material. 4. To set other parameters for another seam section, use to add a new seam section. 5. Set the parameters. 6. Repeat steps 4 and 5 to define up to 30 steps if necessary. 7. Press the pedal back.
Settings via the software 2. Use / to select the parameter to be changed for the respective step, and use / to change it. 3. Use to add a new step. 4. Use to delete a step. 8.6.5 Changing further parameters for the current step 1. Use /to select the field . 2. Press the OK key. The submenu opens. 3. Use / to select the desired parameter. 4. Press the OK key to activate or deactivate the parameter or use / to edit the value and confirm the change by pressing OK.
Settings via the software Symbol Meaning Foot lifted Needle up Backwards 5. Exit the submenu using ESC or The changed values are stored immediately. 6. Exit Edit mode using ESC. 8.6.6 Changing further parameters for the selected program This menu allows further parameters for the current seam program to be changed. 1. Use /to select the field . 2. Press the OK key. The submenu opens. 3. Use / to select the desired parameter. 4.
Settings via the software Symbol Meaning Stitch Length (stitch length) Defines a second stitch length that can be activated during the sewing process with press of a button. Foot Stroke (stroke height) Defines a second stroke height that can be activated during the sewing process with press of a button. Foot Pressure (sewing foot pressure) Thread Trim (thread cutter) Next Progr. Bobbin Daily Piece Counter (day piece counter) Point Pos. 5. Exit the submenu using ESC or .
Settings via the software Fig. 54: Softkey menu 2. Press the key. The following display appears: Fig. 55: Copying the program The controller displays the next free program number. 3. Press OK to load the program number. Or: Select another program number using / or input a program number using the keypad keys 0 - 9 and then press OK. The program number is loaded. The following display appears, with the program number flashing: Fig. 56: Display after specifying the program number 4.
Settings via the software 8.6.8 Deleting a program The selected program is deleted. 1. Press the key. The softkey menu appears. Fig. 57: Softkey menu 2. Press the key. 3. Press the ESC key. The controller exits Programming mode and reverts to Automatic mode. Operating Instructions 867-M PREMIUM - 00.
Settings via the software 84 Operating Instructions 867-M PREMIUM - 00.
Disposal 9 Disposal Do not dispose of the machine in the general household waste. The machine must be disposed of in a suitable and proper manner and in accordance with all applicable national regulations. CAUTION Risk of pollution from improper disposal! Improper disposal of the machine can result in serious pollution. ALWAYS comply with the legal regulations regarding disposal.
Disposal 86 Operating Instructions 867-M PREMIUM - 00.
Appendix 10Appendix 10.1 Table top drawing Dimensions for manufacturing a table top Operating Instructions 867-M PREMIUM - 00.
Appendix 10.2 Interconnection diagram 88 Operating Instructions 867-M PREMIUM - 00.
Appendix Operating Instructions 867-M PREMIUM - 00.
Appendix 90 Operating Instructions 867-M PREMIUM - 00.
Appendix Operating Instructions 867-M PREMIUM - 00.
Appendix 92 Operating Instructions 867-M PREMIUM - 00.
Appendix Operating Instructions 867-M PREMIUM - 00.
Appendix 94 Operating Instructions 867-M PREMIUM - 00.
Subject to design changes - Printed in Germany - © Dürkopp Adler AG - Original Instructions - 0791 867751 EN - 00.0 - 02/2015 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld, Germany Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com iwww.duerkopp-adler.
