610-01/630-01 Operating Instructions
IMPORTANT: READ CAREFULLY BEFORE USE KEEP FOR LATER REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Table of contents 1 About these operating instructions................................................... 3 1.1 1.2 1.3 1.4 1.5 1.5.1 1.5.2 Scope of application of the operating instructions ................................. 3 For whom are these operating instructions intended? .......................... 3 Representational conventions – Symbols and characters .................... 4 Other documents ................................................................................... 4 Liability ............
Table of contents 5.14 Customer service ................................................................................ 55 6 Setup .................................................................................................. 57 6.1 6.2 6.3 6.3.1 6.3.2 6.4 6.4.1 6.4.2 6.4.3 6.5 6.6 Scope of delivery ................................................................................. 57 Removing the transport securing devices ........................................... 57 Installation ................
About these operating instructions 1 About these operating instructions These operating instructions for the 610-01/630-01 sewing machines have been compiled with the utmost care. They contain information and notes to make long-term and reliable operation possible. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback, 5.14 Customer service, p. 55.
About these operating instructions 1.3 Representational conventions – Symbols and characters Various items of information are depicted or highlighted in these operating instructions by the following characters to make them easier to understand: Symbol/character • Meaning Lists are identified by bullet points. 1. Instructions are numbered and have to be performed in the specified order. 2.
About these operating instructions 1.5 Liability All information and notes in these operating instructions have been compiled in accordance with the latest technology and the applicable standards and regulations. The manufacturer cannot be held liable for any damage due to: • Damage during transport • Failure to observe the operating instructions • Improper use • Unauthorized modifications to the machine • The deployment of untrained personnel • Using unapproved spare parts 1.5.
About these operating instructions This sewing machine is optimized with grading logic for the programmed pre-ruffing of sleeves (sleeve crown). It is equipped with the E1 fitting for pre-ruffing, edge stop, maintenance unit and pneumatic connection package. General information The sewing machines are only intended for working with dry material. The material may not contain any hard objects. The seam is produced using core spun threads, polyester fibers, or cotton threads.
Performance description 2 Performance description Single needle, flat bed, double chain stitch, crossline sewing machine with stitch type 401 and differential bottom and top feed. Suitable for smooth sewing and/or integration of fullness into the sewing material. Sewing machine 610 The Dürkopp Adler 610 is a sewing machine for pre-ruffing and sewing on tape. The tape is supplied automatically to the fabric support surface by a tape unwinder.
Performance description 2.1 Declaration of conformity The sewing machines comply with the European regulations specified in the declaration of conformity or in the installation declaration. 2.2 Additional equipment Using a flexible system of additional equipment, the sewing machines can be equipped optimally and cost-effectively to suit the relevant application. Standard equipment Optional equipment 8 61001 63001 Part no.
Performance description 61001 63001 Pneumatic connection package, comprising connection hose 5 m long, hose sleeves, coupling socket and coupling plug Edge stop, right Part no. Additional equipment 0797003031 N900 012015 2.
Performance description Technical data 610-01 630-01 Number of stitches on delivery [rpm] 3200 (recommended number of stitches) Needle stroke [mm] 32 Sewing foot stroke during lifting [mm] 9 Operating pressure [bar] 6 Air consumption [NL per working cycle] 0.
Performance description • Taping can be performed in both automatic and manual modes. Operating Instructions 610-01/630-01 - 02.
Performance description 12 Operating Instructions 610-01/630-01 - 02.
Safety instructions 3 Safety instructions This section contains basic instructions for your safety. Read the instructions carefully before setting up or operating the sewing machine. Make sure to follow the information included in the safety instructions. Failure to do this can result in serious injury and damage to the machine. 3.1 Basic safety instructions The sewing machine may only be used as described in these operating instructions.
Safety instructions Operator’s Observe the country-specific safety and accident prevention regobligations ulations and the legal regulations concerning industrial safety and the protection of the environment. All warnings and safety signs on the machine must always be in legible condition and may not be removed. Missing or damaged labels must be replaced immediately. Requirements The machine may only be set up by qualified specialists.
Safety instructions 3.2 Signal words and icons symbols in warnings Warnings in the text are distinguished by color bars. The color scheme is oriented towards the severity of the danger. Signal words specify the severity of a danger: Signal words Signal words and the hazard they describe: Signal word Hazard DANGER Resulting in death or serious injury. WARNING Death or serious injury possible. CAUTION Moderate to minor injuries possible. ATTENTION Material damage possible.
Safety instructions Examples Examples of the layout of the warnings in the text: DANGER Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a warning looks like for a hazard that will result in serious injury or even death if the warning is not complied with.
Safety instructions CAUTION Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a warning looks like for a hazard that could result in environmental damage if the warning is not complied with. Operating Instructions 610-01/630-01 - 02.
Safety instructions 18 Operating Instructions 610-01/630-01 - 02.
Device description 4 Device description Fig. 1: Complete view sewing machine 610 ① ② ⑤ (1) – Tape unwinder (2) – Reel stand (3) – Control panel OP7000 Operating Instructions 610-01/630-01 - 02.
Device description 20 Operating Instructions 610-01/630-01 - 02.
Operation 5 Operation The operating sequence on the 610-01/630-01 sewing machines consists of several different steps. Fault-free operation is necessary in order to achieve a good sewing result. The 610 sewing machine is used for pre-ruffing or to sew on tape. In the following, the steps are listed in chronological order. The structure of this section is oriented towards this sequence. Operating sequence on the 610 sewing machine.
Operation 5.1 Switching on the sewing machine The sewing machine is connected to the compressed air supply and switched on via the main switch. To switch the sewing machine on: 1. Turn the main switch (1) from the “O” position (2) to the right into the “I” position (3). Fig. 2: Switching on the main switch ① ③ ② (1) – Main switch (2) – Position “O” (3) – Position “I” You hear the air being released on the moving parts. The control panel starts up and the start screen appears.
Operation 5.2 Switching on the sewing lamp The sewing lamp must be switched on and off independently of the machine’s main switch. Fig. 3: Switching on the sewing lamp ① ② ③ ④ (1) – Toggle switch (2) – Sewing lamp, needle (3) – Sewing lamp, head (optional) (4) – Indicator LED To switch the sewing lamp on: 1. Set the toggle switch (1) to position “I”. The sewing lamps are ready for operation. 2.
Operation 5.3 Preparing the sewing machine for operation Some preparations are required before the sewing machine can be used to start sewing. The following table shows which aspects have to be checked or met. Aspect Reason Connecting the compressed air The sewing machine must be connected to the compressed air supply, as otherwise important functions, such as tape feeding, are not possible.
Operation 5.4 Inserting and replacing the needle WARNING Risk of injury from the needle point and moving parts. Switch off the sewing machine before replacing the needle. Do not touch the needle point. Sequence After changing to needles with strength 100 or greater, have a technician adjust the needle evasive movement of the looper (ellipsis width). The correct settings are described in the Service Instructions. Fig.
Operation 5.5 Threading the needle thread WARNING Risk of injury from the needle point and moving parts. Switch off the sewing machine before replacing the needle. Fig. 5: Fitting the needle thread reel ① ② (1) – Guide on unwinding bracket (2) – Reel stand 1. Fit the thread reel on the left plate of the reel stand (2). 2. Insert the thread from the back to the front through the first hole and then in a wavelike manner through the next two holes of the guide on the unwinding bracket (1).
Operation Fig. 6: Threading diagram for needle thread – General overview Fig. 7: Threading the needle thread – Part 1 ① ⑥ ② ③ ④ ⑤ (1) – Thread guide (2) – Thread guide (3) – Needle thread tensioner (4) – Thread guide (5) – Thread puller (6) – Looper thread tensioner 3. Feed the thread through the thread guide (1) from above downwards. 4. Guide the thread around the back of the thread guide (1) and from the rear to the front through the bottom hole. 5.
Operation Important: The thread must always be fed around the relevant tensioning disk such that it covers the greater distance from thread guide (2) to thread guide (4). 7. Insert the thread through the thread guide (4). 8. Insert the thread from the right to the left through the thread puller (5). Fig.
Operation • For elastic seams (detail image (b)): Feed the thread through the thread lever (9) and then via the left bar of the thread regulator (8) (WARNING – Exaggerated depiction for better visibility). 11. Feed the thread from above downwards through the thread guide (10) on the machine head. 12. Feed the thread from above forwards and downwards to the rear through the thread guide (11) on the needle bar. 13. Insert the thread from the front to the back through the needle eye (12). 5.
Operation Fig. 10: Threading the looper thread – Part 1 ① ② ③ ④ ⑤ ⑥ (1) – Thread guide (2) – Thread guide (3) – Looper thread tensioner (4) – Thread guide (5) – Thread puller (6) – Thread guide of the thread groove 3. Feed the thread through the thread guide (1) from above downwards. 4. Guide the thread around the back of the thread guide (1) and from the rear to the front through the bottom hole. 5. Feed the thread from above downwards through the thread guide (2) on the looper thread tensioner (3). 6.
Operation Fig. 11: Threading the looper thread – Part 2 ⑧ ⑨ ⑩ ⑪ (8) – Looper hole (9) – Looper hole (10) – Thread down-holder ⑫ (11) – Hole, looper thread guide (12) – Hole, looper thread guide 9. Remove the cover plates to the right and left of the throat plate. 10. Lift the thread down-holder (10) from its latching. 11. Insert the thread from the right to the left through the holes (12) and (11) of the looper thread guide. 12. Turn the handwheel until the looper hole (9) is accessible. 13.
Operation 5.7 Adjusting the thread quantity, thread tension and seam appearance 5.7.1 Thread types and seam appearance Both the thread tension and the thread quantity for stitch formation must be adjusted to the desired seam appearance for both needle thread and looper thread. A differentiation is made between 3 seam types: • Tight seams (a) • Normal seams (a) • Looser seam (highly elastic) (b) Fig. 12: Different seam types (a) (a) – Tight and normal seam 5.7.
Operation 5.7.3 Adjusting the needle thread quantity WARNING Risk of injury from moving parts. Switch off the sewing machine before adjusting the thread regulator. The needle thread quantity released for stitch formation is determined by the thread regulator setting. The required thread quantity depends on the thickness of the sewing material, thread strength and seam type. Furthermore, the threading process is different for different threads and seam types (Page 28). Fig.
Operation Setting the thread regulator 1. Turn the handwheel until the thread lever reaches its lower end position. 2. Loosen the fastening screws (1) of the thread regulator (2). 3. Move the thread regulator (2) to the correct position. • For tight/normal seams and less elastic threads (detail image (a)): ( 5.7.3 Adjusting the needle thread quantity, pg. 33) Feed the thread through the thread lever (3) and then directly downwards.
Operation Correct setting The correct setting is dependent on the stitch length and the seam type ( 5.7.1 Thread types and seam appearance, pg. 32).
Operation Adjusting the looper thread take-up 1. Tilt the upper part of the machine backwards. 2. Loosen the fastening screws (6). 3. Move the looper thread take-up (5): • Tighter seam: Move front edge (4) in the direction of 0. • More elastic seam: Move front edge (4) in the direction of 5. Important: Ensure that the height of the looper thread take-up (5) is not changed. The hole (3) must always remain above the bar (2) of the thread down-holder (1). 4. Tighten the fastening screws (6). 5.
Operation 5.8 Inserting tape (610 only) WARNING Risk of injury from moving parts. Switch off the sewing machine before inserting the tape. Fig. 15: Tape unwinder ① ② ③ (1) – Tape reel (2) – Reel holder (3) – Counterbearing 1. Place tape reel (1) on the reel holder (2) and lock with the counterbearing (3). Important Thread in the tape when the sewing machine is switched off, ensuring that it is not twisted. Operating Instructions 610-01/630-01 - 02.
Operation 2. Ensure when tightening that the counterbearing (3) is pressed against the tape reel (1). Important Viewing the head cover from above, the tape reel (1) must turn clockwise when unwinding. Fig. 16: Direction of rotation of the tape reel ④ ⑥ ⑤ ⑦ ⑧ (4) – Guide (5) – Transport roller (6) – Press roller (7) – Guide (8) – Sensor 3. Thread the tape through the guide (4). 4. Guide between the transport roller (5) and spring-mounted press roller (6). 5. Thread underneath the sensor (8).
Operation 6. Thread the tape through the guide (7). Fig. 17: Threading the tape ⑩ ⑪ ⑫ ⑨ (9) – Key panel (10) – Guide (11) – Pneumatic clamp (12) – Guide piece 7. Thread the tape through the guide (10). 8. Adjust guide (10) approximately to the width of the tape used. 9. Guide the tape through the pneumatic clamp (11). 10. Switch on the sewing machine. 11. Activate threading mode. For this purpose, press both keys on the key panel (9) at the same time.
Operation the key panel (9). The tape is cut at the bottom end of the guide piece (12). Important If the piece of tape cut off is too short, it can be pulled into the bushing and prevent the feeding of the tape. 5.8.1 Feeding the tape 7 Settings via software, pg. 67 5.9 Setting the sewing foot pressure The adjusting wheel (1) and rotary button (2) on the machine head are used to regulate the pressure of the sewing feet on the sewing material.
Operation Fig. 18: Setting the sewing foot pressure ① ④ ② ③ (1) – Adjusting wheel (2) – Rotary knob (3) – Counternut (4) – Handwheel Setting the sewing foot pressure on the center foot: Important: Only check the sewing foot pressure of the center foot if the feed is projecting from the throat plate or if the handwheel (4) is in position E. 1. Release the counternut (3). 2. Set the sewing foot pressure. • To increase the sewing foot pressure: Turn the rotary knob (2) clockwise.
Operation Setting the sewing foot pressure on the top feed foot: Important: Only check the sewing foot pressure of the top feed foot if the top feed foot is lying on the feed. 1. Setting the sewing foot pressure. • To increase the sewing foot pressure: Turn the adjusting wheel (1) clockwise. • To reduce the sewing foot pressure: Turn the adjusting wheel (1) counterclockwise. 5.
Operation Lowering the sewing foot CAUTION Risk of crushing when lowering the sewing foot. Do not put your hands underneath the lifted sewing foot. 1. Bring the foot pedal (1) back into the neutral position. The sewing foot is lowered. 5.11 Locking the sewing foot in the upper position The pushbutton on the machine head can be used to hold the lifted sewing foot in the upper position. Fig.
Operation Canceling the lock: CAUTION Risk of crushing when lowering the sewing foot. Do not put your hands underneath the sewing foot when the lock is being canceled. 1. Press the foot pedal half-way back again. The sewing foot is lowered. The lock is canceled. 5.12 Sewing WARNING Risk of injury from the needle tip on unintentional start of sewing. Take care not to accidentally press the foot pedal when your fingers are in the needle tip area. The foot pedal starts and controls the sewing process.
Operation START OF SEWING Initial position 1. Switch on the sewing machine. 2. Pedal position 0: Machine stationary, needle up, sewing foot down. To position the sewing material 1. Press the foot pedal half-way back to pedal position -1: The sewing foot is raised. 2. Push the sewing material into the initial position. 3. Release the foot pedal to pedal position 0. The sewing foot lowers onto the sewing material. To start sewing 1. Press the foot pedal forwards to pedal position +1: The machine sews.
Operation 5.13 Maintenance This section describes simple maintenance work that needs to be carried out on a regular basis. This maintenance work can be carried out by the operating personnel. The maintenance work must be performed after the maintenance intervals specified in the tables at the latest (see “Interval” column). Shorter maintenance intervals are possible when working with materials that generate a lot of lint. A clean sewing machine provides protection from faults.
Operation ATTENTION Malfunctions possible due to machine contamination. Sewing dust and thread remains can impair the operation of the machine. Clean the machine at regular intervals as described in the instructions. Observe the cleaning intervals set out in the table. In the case of materials with a high lint content, the machine must be cleaned more frequently.
Operation 5.13.2 Checking the pneumatic system Fig. 22: Pressure indicator on the maintenance unit 6 4 8 1 2 10 0 2 (1) – Reference value: 6 bar (2) – Pressure indicator Check the pressure: 1. Check the pressure on the pressure indicator (2) each day. Reference value: 6 bar. Important: The pressure must not deviate from the reference pressure by more than 1 bar. ATTENTION Machine damage possible due to incorrect pressure. Incorrect pressure can cause damage to the machine.
Operation Fig. 23: Water level in the maintenance unit 6 4 8 2 10 0 1 2 (1) – Filter element (2) – Water separator 3 (3) – Drain screw Checking the water level: 1. Check the water level every day. Important: The condensed water must not rise to the level of the filter element (1). Drain water as required: 1. Switch off the sewing machine at the main switch. 2. Place the collection tray under the drain screw (3). 3. Disconnect the compressed air hose from the compressed air supply. 4.
Operation 5.13.3 Oil lubrication WARNING Skin injuries due to contact with oil. Oil can cause a rash if it comes into contact with the skin. Avoid any skin contact with the oil. If oil gets on your skin, wash the affected area thoroughly. ENVIRONMENTAL PROTECTION Risk of environmental damage from oil. Oil is a pollutant and must not enter the sewage system or the soil. Collect waste oil carefully and dispose of it and oily machine parts in accordance with the applicable statutory regulations.
Operation Use only DA 10 lubricant or an equivalent oil conforming to the following specifications to lubricate the special sewing machine: • Viscosity at 40°C: 10 mm²/s • Flash point: 150°C DA 10 can be obtained from DÜRKOPP ADLER AG sales offices under the following part no.: Container size Part no.
Operation Maintenance Explanations Interval Pneumatic system Check the water level in the pressure controller 52 The water level must not rise to the 40 operating level of the filter element (1). hours • Drain the water under pressure from the water separator (2) after unscrewing the drain screw (3). Clean the filter Dirt and condensation are separated by the filter element (1). element • Disconnect the sewing machine from the compressed air supply. • Unscrew the drain screw (3).
Operation Lubrication of the upper part of the machine Fig. 24: Lubrication of the upper part of the machine ① ② ③ (1) – Refill opening (2) – Maximum level marking (3) – Minimum level marking Checking the oil level 1. Check the oil level indicator every day. Correct setting The oil level must always be between the minimum level marking (3) and the maximum level marking (2). Topping up with oil Pour in oil through the refill opening (1) as required: 1. Switch off the sewing machine at the main switch. 2.
Operation Looper lubrication Check the oil level for looper lubrication approx. once every week. Fig. 25: Looper lubrication ① ② ③ ④ (1) – Locking screw (2) – Oil reservoir (3) – Minimum level marking (4) – Maximum level marking Checking the oil level 1. Switch off the sewing machine at the main switch. 2. Tilt the upper part of the machine back through 90°. 3. Check the quantity of oil in the reservoir (2).
Operation 5.14 Customer service Contacts for repairs in the event of damage to the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 610-01/630-01 - 02.
Operation 56 Operating Instructions 610-01/630-01 - 02.
Setup 6 Setup WARNING Risk of injury The machine may only be set up by trained specialists. Wear safety gloves and safety shoes when unpacking and setting up. 6.1 Scope of delivery The scope of delivery depends on your specific order. 1. Check the delivery to make sure it is complete. 6.2 Removing the transport securing devices 1. Remove the following transport securing devices: • Wooden blocks on the machine upper section • Securing clips on the frame feet Operating Instructions 610-01/630-01 - 02.
Setup 6.3 Installation 6.3.1 Installing the reel stand Fig. 26: Completely installed reel stand The position of the reel stand is shown in the photo above. The precise installation is described here: 1. Insert the reel stand tube (1) into the hole of the table plate. 2. Secure the reel stand tube (1) with the enclosed nuts (2) and washers (3). 58 Operating Instructions 610-01/630-01 - 02.
Setup Fig. 27: Installing the reel stand (upper side of table plate) ① ② ③ (1) – Reel stand tube (2) – Securing nuts (3) – Washers Fig. 28: Installing the reel stand (underside of table plate) ② ③ (2) – Securing nuts Operating Instructions 610-01/630-01 - 02.
Setup 6.3.2 Testing the table plate CAUTION Risk of injury due to in-house manufactured table plate having too low a bearing capacity Ensure that the table plate displays the required bearing capacity and strength. The cutouts of in-house manufactured table plates must have the dimensions specified in the drawing (see appendix). 6.4 Setting the working height Fig. 29: Setting the working height ① ② (1) – Scale 60 (2) – Screw Operating Instructions 610-01/630-01 - 02.
Setup The working height is continuously adjustable between 750 and 950 mm (measured to the upper edge of the table plate). The frame height should be appropriate to the height and position of the operator. 1. Release the screws (2) on both bars of the frame. 2. Pull out or push in the table plate evenly at both sides to prevent it from jamming. The scales (1) on the outside of the bars serve as an adjustment aid. 3. Tighten both screws (2). 6.4.
Setup 6.4.3 Pneumatic connection The pneumatic system of the sewing station and the auxiliary devices must be supplied with moisture-free compressed air. The supply pressure must be between 8 and 10 bar. Fig. 30: Pneumatic connection ① ② ③ (1) – Rotary handle (2) – Pressure gauge (3) – Connection hose Connecting the compressed air maintenance unit 1. Connect the connection hose (3) (Part no. 0797 003031) to the compressed air supply with an R ¼" hose coupling.
Setup 6.5 Sewing test Once the setup work is complete, a sewing test is performed. CAUTION Risk of injury from the needle point and moving parts. Thread the needle and looper thread only when the sewing machine is switched off. 1. Insert the power plug. 2. Main switch to OFF. 3. Thread the needle and looper threads. 4. Main switch to ON. 5. Choose sewing material. 6. Start sewing test at low speed and increase the speed continuously. 7. Check whether the seams meet the desired requirements.
Setup 6.6 Foot pedal position ATTENTION Material damage possible as a result of careless setting. Always adjust the incline and position of the foot pedal in relation to one another. A separate setting can lead to material damage of the machine if care is not taken. Fig. 31: Foot pedal position ① ② ③ (1) – Screw (2) – Foot pedal Inclination of the foot pedal The foot pedal (2) should be inclined such that the operator can operate it forwards and backwards unhindered. 1. Loosen the screw (1). 2.
Setup Position of the foot pedal The foot pedal (2) can be secured to the cross strut of the frame. The position of the foot pedal can be adjusted individually by moving the cross strut. 1. Loosen the wing screws (3) on both sides of the frame. 2. Move the cross strut with the foot pedal (2) forward or backward. 3. Tighten the wing screws (3) on both sides of the frame. Operating Instructions 610-01/630-01 - 02.
Setup 66 Operating Instructions 610-01/630-01 - 02.
Settings via software 7 Settings via software 7.1 Control panel OP7000 All settings on the 610-01/630-01 sewing machine are made using the OP7000 control panel. Fig. 32: Control panel OP7000 The sewing motor and the stepper motors are actuated via the DAC3 controller in conjunction with the OP7000 control panel with its icon-display user interface.
Settings via software 7.2 Switching on the sewing machine 1. Switch on the main switch. The OP7000 control panel is switched on. • On the display, the machine class is shown on the left and the firmware on the right. • The sewing machine references. • Then, the control panel goes to the mode that was active when it was switched off – MAN or AUTO. 7.3 Controller operating modes The controller has four operating modes: • Manual mode MAN Manual mode is the simplest of the operating modes.
Settings via software • Service mode SERVICE In service mode, there are functions that can be used for servicing work. Service mode is password-protected, in order to avoid unintentionally making incorrect machine settings. 7.4 General operation of the controller Operation takes place via the control panel. All functions and inputs are initiated by touch. In the individual operating modes, numerical values can be input for the individual parameters and text can be input for the program names.
Settings via software Header, comprising: • • • • Icon of the selected parameter Name of the parameter Value range of the parameter Icon for exiting the user interface Input line for the value Key panel Meaning of the buttons Icons/buttons Meaning Input value. Change preceding sign. Input a decimal point for values that permit decimal places. Change the value by one increment up or down. Deletes position of the value in the input line. Delete the entered value.
Settings via software 7.4.2 Inputting text Fig. 34: Inputting text The user interface for inputting text comprises the following elements: Header, comprising: • “New seam program” icon • Icon for exiting the user interface Input line for text Key panel Meaning of the buttons Icons/buttons Meaning Input figures in the text. Input text. Operating Instructions 610-01/630-01 - 02.
Settings via software Icons/buttons Meaning Input a hyphen. Input an underscore. Exit the user interface without inputting or saving text. Input a space. Switch between upper and lower case. Delete letter/number in the input line. Save an input value and exit the user interface. 72 Operating Instructions 610-01/630-01 - 02.
Settings via software 7.5 Manual mode MAN Fig. 35: Manual mode MAN ① ② ③ ④ Header (1) The operating mode MAN is displayed. Left-hand area (2) Here there are buttons to manually input fullness. Right-hand area (3) This is where the icons of all adjustable parameters in manual mode are located. The relevant current values are displayed in the gray fields above the parameter icons. Right edge (4) Here you can select other user interfaces or a different operating mode.
Settings via software 7.5.1 Adjustable parameters in MAN mode The following table describes the adjustable parameters in the manual operating mode MAN. Icons Meaning Set fullness, pg. 75. Enter the needle thread tension. Enter stitch length in mm. Other program parameters in the manual mode MAN, pg. 76. 1. Press the desired button. The user interface for adjusting the desired parameter is displayed. With some parameters, the setting extends beyond a numerical value.
Settings via software MAN mode Setting the fullness The following table explains the individual icons and buttons for the manual adjustment of fullness. Icons/buttons Meaning Input fullness Set fullness is displayed by a button marked in red. Selection of fullness: • Top (top feed) • Bottom (bottom feed) • Top and bottom (differential between top and bottom feed). The selected fullness is displayed by an activated control field. Display of further buttons used to input fullness.
Settings via software MAN mode Other program parameters After pressing the button Other program parameters, an overview of all available parameters is displayed. Fig.
Settings via software 7.5.2 Sewing process Sewing without fullness 1. Set all fullness values to 0 ( pg. 74). 2. Input values for needle thread tension and stitch length. 3. Press the foot pedal forwards and sew. The distance covered in mm is displayed. If the thread is cut, the display is reset. Sewing with fullness 1. Change desired fullness ( pg. 74). 2. Press the foot pedal forwards and sew. The distance covered in mm is displayed. If the thread is cut, the display is reset.
Settings via software 7.6 Automatic mode AUTO Fig. 37: Automatic mode AUTO ① ③ ② ④ Header (1) The operating mode AUTO is displayed. The buttons +F% and -F% offer quick access to the setting, fullness correction in %. Left-hand area (2) The graphic display of the entire seam is shown here, divided into the programmed number of segments. A red bar with arrow point indicates the sewing direction and the course of the sewn seam.
Settings via software 7.6.1 Adjustable parameters AUTO The following table describes the adjustable parameters in the automatic operating mode AUTO. Icons Meaning Program selection, pg. 80 Select right or left sewing part Set the sewing material size, pg. 81 Other program parameters in automatic mode AUTO, pg. 84. Set fullness temporarily until the next segment, pg. 82 Correct fullness in % for all segments, pg. 83 Adjust the needle thread tension.
Settings via software AUTO mode Program selection Fig. 38: Program selection parameter 1. Press the desired seam program. The selected seam program is marked by an activated control field in the line. 2. Press the OK button. Selected seam program is accepted in automatic mode AUTO. 3. Press the Abort button in order to cancel the program selection. If required, the selected seam program is rejected and the user interface of automatic mode AUTO is displayed.
Settings via software AUTO mode Setting the sewing material size Fig. 39: Setting the sewing material size parameter The following information is displayed: • The currently selected size is marked with a double arrow (>>). • The sizes marked in red represent the reference sizes for the grading logic. 1. Press the desired sewing material size. The user interface of automatic mode AUTO is displayed. Operating Instructions 610-01/630-01 - 02.
Settings via software AUTO mode Correct fullness temporarily until the next segment Fig. 40: Correct fullness temporarily parameter The area on the left contains buttons used to manually input fullness. Icons/buttons Meaning Input fullness Set fullness is displayed by a button marked in red. Select type of fullness: • Top (top feed) • Bottom (bottom feed) • Top and bottom (differential between top and bottom feed) The selected fullness is displayed by an activated control field.
Settings via software 1. Select type of fullness. The selected type is displayed by an activated control field in the icon. 2. If a higher or lower fullness is required, display further buttons using the arrow buttons. 3. Input fullness with the buttons 0 to 16. The fullness setting remains active until the next segment. AUTO mode Correct fullness ratio Fig. 41: Fullness correction in % parameter 1. Input the correction value for the fullness as a percentage.
Settings via software AUTO mode Other program parameters After pressing the button Program parameters, an overview of all available parameters is displayed. Fig. 42: Other program parameters in AUTO mode 84 Parameter Meaning Thread Tension at Hook Looper thread tension. Value range: 0…99 Operating Instructions 610-01/630-01 - 02.
Settings via software 7.6.2 Sewing process 1. Select the seam program, pg. 80. The program number and name of the seam program are displayed on the user interface. If the selected seam program was saved without a name, is displayed. 2. Select right or left sewing part. 3. Select the size of the sewing part, pg. 81. 4. Press the foot pedal forwards and sew the seam. In the area on the left, the sewing progress is shown graphically via a red bar. Fig.
Settings via software Quick correction of the fullness before or during sewing 1. Bring the foot pedal to position 0. 2. Change the fullness by pressing on the buttons +F% and -F%. 3. Press the foot pedal forwards again and sew. The changed fullness is used for sewing and displayed on the control panel. Changing parameters during sewing 1. Bring the foot pedal to position 0. 2. Change desired parameters on the control panel. 3. Press the foot pedal forwards again and sew.
Settings via software 7.7 Programming mode Fig. 44: Programming mode ① ② ③ ④ Header (1) The operating mode EDIT is displayed. Using the buttons TF on or TF off, the tape feed is switched on and off (only 610 sewing machine). Left-hand area (2) The graphic display of the entire seam is shown here, divided into the programmed number of segments. Central area (3) Here existing seam programs can be modified pg. 88.
Settings via software 7.7.1 Edit existing program (EDIT) The following table describes the adjustable parameters in the programming mode EDIT. Icons Meaning Edit program names In the EDIT mode, only one display. The next free channel is automatically assigned to a new program. Select right or left sewing part Set the sewing material size, pg. 89 Other program parameters in the programming mode EDIT, pg. 91. Set fullness in the current segment, pg.
Settings via software 1. Press the desired button. The user interface for adjusting the desired parameter is displayed. With some parameters, the setting extends beyond a numerical value. These structured parameters are explained in the following. EDIT mode Setting the sewing material size Fig. 45: Setting the sewing material size parameter The following information is displayed: • The currently selected size is marked with a double arrow (>>).
Settings via software EDIT mode Correct fullness in the current segment Fig. 46: Correct fullness parameter The area on the left contains buttons for the manual input of fullness. Icons/buttons Meaning Input fullness. Set fullness is displayed by a button marked in red. Select type of fullness: • Top (top feed) • Bottom (bottom feed) • Top and bottom (differential between top and bottom feed) The selected fullness is displayed by an activated control field.
Settings via software 1. Select type of fullness. The selected type is displayed by an activated control field in the icon. 2. If a higher or lower fullness is required, display further buttons using the arrow buttons. 3. Input fullness with the buttons 0 to 16. EDIT mode Other program parameters After pressing the button Program parameters, an overview of all available parameters in EDIT mode is first displayed. Fig. 47: Program parameters in the programming mode EDIT.
Settings via software Parameter Meaning Thread Trim Thread cutter on/off Value range: 0, 1 Thread Tension at Hook Looper thread tension. Value range: 0…99 Additional Fullness Setting the additional fullness EDIT mode Other segment parameters After pressing the button Segment parameters, an overview of all available parameters is displayed. Fig. 48: Other segment parameters in the programming mode EDIT 92 Parameter Meaning Thread Tension at Hook Looper thread tension.
Settings via software 7.7.2 Create new program (PROGRAMMING) Prerequisite: • The operating mode EDIT is displayed. 1. Press the PNEW button. The PROGRAMMING user interface is displayed. The number of the next free channel is displayed via the P button. Fig. 49: Programming mode PROGRAMMING 2. Press and enter name. Information on inputting text: pg. 71. If no name is entered for the seam program, continues to be displayed.
Settings via software All inputs refer only to the relevant segment. 5. Sew the first segment or input the length of the segment by hand via the path measurement parameter. 6. Choose the next segment by pressing on the number of the first segment or the knee switch. In the area on the left, the second segment with number is shown. Fig. 50: Programming mode PROGRAMMING continued 7. Repeat step 2, until all segments are programmed. 8. When all segments are programmed, press button END or cut thread.
Settings via software 9. If the thread was not cut after sewing, this message appears: Cut thread. The message disappears and the selection window appears. Fig. 51: Selection after programming 10. Select whether the new seam program is to be mirrored for the other side of the sewing material (Mirror programmed side to other side), programmed for the other side of the sewing material (Program other side) or whether the programming is to be ended (Finish). 11. Select the desired function.
Settings via software Function Interface Mirror programmed side to other side AUTO mode Program other side PROGRAMMING mode Finish AUTO mode By pressing the Abort button, the selection window is closed and the AUTO user interface is displayed again. All data input is then deleted! Adjustable parameters The following table describes the adjustable parameters in the programming mode PROGRAMMING. Icons Meaning Input program names. In the PROGRAMMING mode, only one display.
Settings via software Icons Meaning Set stitch length in mm in the current segment Switch path measurement on and off in the current segment Other segment parameters in the programming mode PROGRAMMING, pg. 102 1. Press the desired button. The user interface for adjusting the desired parameter is displayed. With some parameters, the setting extends beyond a numerical value. These structured parameters are explained in detail in the following. Operating Instructions 610-01/630-01 - 02.
Settings via software PROGRAMMING Setting the sewing material size mode Fig. 52: Setting the sewing material size parameter The following information is displayed: • The currently selected size is marked with a double arrow (>>). 1. Select size system in the area on the right. 2. Press the desired sewing material size. The user interface of the programming mode PROGRAMMING is displayed. 98 Operating Instructions 610-01/630-01 - 02.
Settings via software PROGRAMMING Setting the fullness mode Fig. 53: Set fullness parameter The area on the left contains buttons for the manual input of fullness. Icons/buttons Meaning Input fullness. Set fullness is displayed by a button marked in red. Select type of fullness: • Top (top feed) • Bottom (bottom feed) • Top and bottom (differential between top and bottom feed) The selected fullness is displayed by an activated control field. Display of further buttons used to input fullness.
Settings via software 1. Select type of fullness. The selected type is displayed by an activated control field in the icon. 2. If a higher or lower fullness is required, display further buttons using the arrow buttons. 3. Input fullness with the buttons 0 to 16. PROGRAMMING Other program parameters mode After pressing the button Other program parameters, an overview of all available parameters is displayed. Fig.
Settings via software Parameter Meaning Additional Fullness Additional fullness Value range: -50…50 (%) Seam Graphic Seam appearance. 1 = Ellipsis 2 = Front part, looper 3 = Back part, looper Grading Factor Grading factor. Value range: 0.0…6.0 (% per size) Operating Instructions 610-01/630-01 - 02.
Settings via software PROGRAMMING Other segment parameters mode After pressing the button Other segment parameters, an overview of all available parameters is displayed. Fig. 55: Other segment parameters 102 Parameter Meaning Thread Tension at Hook Looper thread tension. Value range: 0…99 Maximum Speed Sewing speed/speed. Value range: 100…4,000 Operating Instructions 610-01/630-01 - 02.
Settings via software 7.7.3 Copying a seam program Prerequisite: • The operating mode EDIT is displayed. 1. Select the seam program, pg. 80. 2. Press the PCOPY button. Seam program is copied and saved on the next free channel. A message to that effect is displayed. 7.7.4 Deleting a seam program Prerequisite: • The operating mode EDIT is displayed. 1. Select the seam program, pg. 80. 2. Press the PDEL button. A message asking whether the active seam program is to be deleted is displayed. 3.
Settings via software 7.7.5 Correcting length (LENGTH CORRECTION) All segments are graded with the same factor. In some segments it is important for the quality of the result that the grading be increased or decreased. In order to eliminate these localized deviations, you can use the length correction function. Prerequisite: • The operating mode EDIT is displayed. 1. Press the PLEN button. The length correction user interface is displayed. Fig. 56: Length correction interface 2. Sew the segment. 3.
Settings via software Fig. 57: Length correction continued 4. Proceed in this manner for all other segments. 5. After the last segment, press the END button. Length correction is completed, the EDIT programming mode opens. 7.8 Service mode SERVICE In service mode, there are functions that can be used for servicing work. Service mode is password-protected, in order to avoid unintentionally making incorrect machine settings.
Settings via software 106 Operating Instructions 610-01/630-01 - 02.
Decommissioning 8 Decommissioning A number of activities must be performed if the sewing machine is to be shut down for a prolonged period of time or be completely decommissioned. WARNING Risk of injury due to a lack of care. A lack of care or a lack of sufficient technical knowledge when decommissioning the sewing machine can result in serious injuries. • ONLY clean the sewing machine when it is switched off. • Avoid contact with oil residues. • Allow ONLY trained personnel to disconnect the machine.
Decommissioning 108 Operating Instructions 610-01/630-01 - 02.
Packing, transportation 9 Packing, transportation The aspects relating to packing and transportation are described below. Keep to the procedure described here to ensure fault-free operation of the machine. Transport The transport securing devices must be re-fitted in order to protect securing the sewing machine from damage during transport. devices Packing WARNING Risk of injury due to the machine’s own weight and packaging materials.
Packing, transportation 110 Operating Instructions 610-01/630-01 - 02.
Disposal 10 Disposal The machine must not be disposed of in normal household waste. The machine must be disposed of in an appropriate and correct manner according to the national regulations. ATTENTION Risk of environmental damage due to incorrect disposal. Incorrect disposal of the machine can result in severe environmental damage. ALWAYS observe the legally prescribed regulations for disposal.
Disposal 112 Operating Instructions 610-01/630-01 - 02.
Appendix 11 Appendix Fig. 58: Wiring diagram 610-01/630-01, Sheet 1 Operating Instructions 610-01/630-01 - 02.
Appendix Fig. 59: Wiring diagram 610-01/630-01, Sheet 2 114 Operating Instructions 610-01/630-01 - 02.
Appendix Fig. 60: Wiring diagram 610-01/630-01, Sheet 3 Operating Instructions 610-01/630-01 - 02.
Appendix Fig. 61: Wiring diagram 610-01/630-01, Sheet 4 116 Operating Instructions 610-01/630-01 - 02.
Appendix Fig. 62: Wiring diagram 610-01/630-01, Sheet 5 Operating Instructions 610-01/630-01 - 02.
Appendix Fig. 63: Wiring diagram 610-01/630-01, Sheet 6 118 Operating Instructions 610-01/630-01 - 02.
Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany © Dürkopp Adler AG - Original Instructions - 0791 610740 EN - 02.0 - 08/2015 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 E-Mail: service@duerkopp-adler.com www.duerkopp-adler.
