Operation Manual
Table Of Contents
- 1 About these instructions
- 1.1 For whom are these instructions intended?
- 1.2 Representational conventions – Symbols and characters
- 1.3 Other documents
- 1.4 Liability
- 1.4.1 Transportation
- 1.4.2 Intended use
- 2 Performance description
- 2.1 Features
- 2.2 Declaration of conformity
- 2.3 Additional equipment
- 2.4 Technical data
- 3 Safety
- 3.1 Basic safety instructions
- 3.2 Signal words and icons used in warnings
- 4 Machine description
- 4.1 Control panel
- 4.2 Software description
- 4.2.1 Structure
- 4.2.2 Modes of operation
- 5 Operation
- 5.1 Switching the machine on and off
- 5.2 Activating and deactivating threading mode
- 5.3 Using threads and gimp threads
- 5.4 Removing and fitting clamping plates
- 5.5 Swiveling the sewing machine up and down
- 5.6 Threading the needle thread
- 5.7 Threading the looper thread
- 5.8 Threading the gimp thread
- 5.9 Adjusting the thread tension
- 5.9.1 Adjusting the needle thread tension
- 5.9.2 Setting the looper thread tension
- 5.10 Changing the needle
- 5.11 Changing the blade
- 5.12 Sewing
- 5.12.1 Sewing using the push buttons
- 5.12.2 Sewing with the foot pedal
- 5.13 Customer service
- 6 Maintenance
- 6.1 Inspection
- 6.2 Cleaning
- 6.3 Lubricating
- 6.4 Changing the cutting blocks and blade
- 6.4.1 Sub-class without multiflex
- 6.4.2 Sub-class with multiflex
- 7 Setup
- 7.1 Checking the scope of delivery
- 7.2 Removing the transport locks
- 7.3 Installing the frame
- 7.4 Fitting the table plate
- 7.5 Using the ring bolt
- 7.6 Securing the reel stand
- 7.7 Securing the frame
- 7.8 Setting the working height
- 7.9 Fitting the controller
- 7.10 Electrical connection
- 7.11 Equipotential bonding
- 7.12 Installing the suction container
- 7.13 Connecting the pneumatic system
- 7.14 Setting the operating pressure
- 7.15 Lubrication
- 7.16 Topping up the oil
- 7.17 Adjusting the material edge stops
- 7.18 Carrying out a test run
- 8 Software settings
- 8.1 User level
- 8.1.1 Basic operation
- 8.1.2 Single buttonhole mode
- 8.1.3 Sequential mode
- 8.1.4 Adjusting the cutting length
- 8.1.5 Adjusting the thread tension
- 8.1.6 Adjusting the cutting mode
- 8.1.7 Resetting the piece counter
- 8.2 Buttonhole programming
- 8.3 Sequence programming
- 8.3.1 Deleting a buttonhole at the end of a sequence
- 8.3.2 Adding a buttonhole at the end of a sequence
- 8.3.3 Inserting a buttonhole within a sequence
- 8.3.4 Switching off sequential mode
- 8.4 Service mode
- 9 Decommissioning
- 10 Disposal
- 11 Troubleshooting
- 11.1 Information messages
- 11.2 Error messages
- 12 Glossary
- 13 Appendix
Performance description
Operating Instructions 581 - 00.0 - 02/201512
2500 stitches/min, for different qualities of sewing thread
and material.
• Optimized cycle time.
•50 individual programmable buttonholes.
•25 sequences each programmable with up to 9 buttonhole
programs.
• High level of running smoothness, as there is no mechanical
switching on and off; noise levels are reduced through opti-
mized needle bar and looper drive.
• Extremely variable range of application through CNC control-
ler with 3 stepper motors (no control cams).
• Integrated Multitest testing and monitoring system. In addition
to monitoring the sewing process, this can be used to quickly
test the input and output elements and the motor functions
without additional measuring equipment.
• Stop points within the buttonhole cycle to check the function
sequences.
• The OP5000 control panel (graphics-capable LCD display with
membrane keyboard) is mounted to the right on the sewing
head and is easily accessible to the user.
• Adjustable functions:
• Cutting before or after sewing
• No slitting
• Choice of buttonhole shape:
• With or without an eye
• Without bartack
• With taper bar
• With round tack
• With cross tack
• Taper bar length
• Eye shape
• Eye size
• Buttonhole length
• Key operation for the following functions:
• Closing clamp and opening clamp
(clamps open automatically after the end of the seam)
• Switching on the sewing process
• Quick stop with needle in upper position