550-532 Instruction manual
IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Table of Contents 1 About these instructions .................................................................... 5 1.1 1.2 1.3 1.4 1.5 1.5.1 1.5.2 Scope of the instructions ....................................................................... 5 For whom are these instructions intended? .......................................... 5 Representation conventions – symbols and characters ........................ 5 Other documents ...............................................................................
Table of Contents 7.2 7.3 7.4 7.4.1 7.4.2 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.12.1 7.12.2 7.12.3 7.13 7.14 7.15 7.16 7.17 7.17.1 7.17.2 7.18 7.19 7.20 7.21 7.21.1 7.21.2 7.21.3 7.21.4 Setting the seam pattern ..................................................................... 45 Referencing the machine .................................................................... 46 Setting the button hole spacing ........................................................... 47 Setting the X distance ..............
Table of Contents 10.2.2 10.3 10.3.1 10.3.2 10.4 Lubricating with grease ....................................................................... 78 Servicing the pneumatic system.......................................................... 82 Setting operating pressure .................................................................. 82 Checking water condensation ............................................................. 83 Checking the transport units at the button feeder ...............................
Table of Contents 4 Instruction manual 550-532 - 00.
About these instructions 1 About these instructions These instructions for special sewing machine 550-532 were compiled with the utmost care. They contain information and notes in order to ensure long-term and reliable operation. Please contact us if you find any discrepancies or have any suggestions, 6.6 Customer Service, p. 41 Consider the instructions part of the product and store it in a place where they are readily available.
About these instructions Proper setting Indicates proper setting. Malfunctions Specifies the faults that can occur due to an incorrect setting. Cover Specifies which covers have to be removed in order to access the components to be set. Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: 1. 1. First step 2. 2. Second step etc.
About these instructions Information Additional information, e.g. on alternative operating options. Sequence Specifies the work to be performed before or after a setting. References Reference to another section in these instructions. Safety Important warnings for the machine users are specially designated. Since safety is of particular importance, hazard symbols, levels of danger and their signal words are described separately in 3 Safety, p. 15.
About these instructions • Use of untrained personnel • Use of unapproved replacement parts 1.5.1 Transport Dürkopp Adler cannot be held liable for breakage and transport damages. Inspect the delivery immediately upon receiving it. Report any damage to the last transport manager. This applies even if the packaging is undamaged. Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered.
About these instructions WARNING Danger due to electric shock, crushing and punctures! Improper use can result in injury. Follow all information given in the instructions. NOTICE Damage to the machine in case of non-compliance! Improper use can result in property damage. Follow all information given in the instructions. Instruction manual 550-532 - 00.
About these instructions 10 Instruction manual 550-532 - 00.
Technical Specifications 2 Technical Specifications The 550-532 is a CNC double lock stitch button sewing automat with automatic button feeder. 2.1 Characteristics The existing programs are scalable and can be saved in this modified form. The machine is equipped with an automatic sewing foot lifter, thread cutter, thread wiper, a needle thread clamp below the throat plate for reliable sewing-on and an integrated DC direct drive including a control panel.
Technical Specifications • A total of 50 button patterns can be stored under the 25 favorite buttons. • An electropneumatic feeding system is used to feed round flat buttons with 4 and 2 holes to the machine. • The buttons to be fed are separated by a vibrating system. • The machine comes standard with a feeding system designed to handle buttons with 2 and 4 holes. • A feeding system for 3 and 5-hole buttons can be ordered as optional equipment. 2.
Part no. 550-532 Technical Specifications Additional equipment 0532 590174 Table extension with limit stop Support on the left and in front of the throat plate 0532 590294 Thread wiper 0532 590324 Shank shaper, electro-pneumatic 2.4 Technical data Technical data Unit 550-532 Stitch type 301 Hook type Oscillating hook Number of needles 1 Needle system 135x17 | DPx17 Needle thicknesses 80 - 110 | 12 - 18 Stitch length [mm] Depends on seam pattern (0.1 – 6.8 mm) Max.
Technical Specifications Technical data Unit 550-532 Operating pressure [bar] 6 Air consumption [l/min] 0.32 Length, width, height (including packaging) [mm] 1220/820/1350 Length, width, height (without thread reel holder) [mm] 1200/720/1200 Weight [kg] 155 Technical data Unit 550-532 Voltage [V] 230 Frequency [Hz] 50/60 Power [W] 500 Dimensional data 14 Instruction manual 550-532 - 00.
Safety 3 Safety This chapter contains basic information for your safety. Read the instructions carefully before setting up or operating the machine. Make sure to follow the information included in this section. Failure to do so can result in serious injury and property damage. 3.1 Basic safety instructions The machine may only be used as described in these instructions. The instructions should be available at the machine's location at all times. Work on live components and equipment is prohibited.
Safety All warnings and safety signs on the machine must always be in legible condition and may not be removed. Missing or damaged labels should be replaced immediately. Requirements to The machine may only be set up by qualified specialists. be met by the personnel Maintenance work and repairs may only be carried out by qualified specialists. Work on electrical equipment may only be carried out by qualified specialists. Only authorized persons may work on the machine.
Safety Signal words Signal words and the hazard that they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, death or serious injury will result WARNING (with hazard symbol) If ignored, death or serious injury can result CAUTION (with hazard symbol) If ignored, moderate or light injury can result NOTICE (without hazard symbol) Non-compliance may result in property damage Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Elect
Safety Examples Examples of the layout of the warnings in the text: DANGER Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that will result in serious injury or even death if ignored. WARNING Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in serious injury or even death if ignored.
Safety CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is a warning note for a hazard that could result in environmental damage if ignored. Instruction manual 550-532 - 00.
Safety 20 Instruction manual 550-532 - 00.
Machine Description 4 Machine Description Fig. 1: General view ① (1) - Sewing automat Instruction manual 550-532 - 00.
Machine Description 22 Instruction manual 550-532 - 00.
Operation of the sewing automat 5 Operation of the sewing automat 5.1 Threading the needle thread CAUTION Risk of injury from the point of the needle and moving parts Only thread the needle thread with the sewing automat switched off. 1. Plug the thread reels onto the thread reel holder and feed the needle and hook threads through the unwinding bracket. The unwinding bracket must stand horizontally above the thread reels. 2. Thread the needle thread as shown in the following figure. Fig.
Operation of the sewing automat 5.2 Switching on the machine 1. Main switch ON. The last seam pattern sewn is loaded and the seam pattern number is shown in the Program display. 5.3 Setting the needle thread tension Fig. 3: Setting the needle thread tension ① ② (1) - Preliminary tensioner (2) - Primary tensioner Preliminary tension of the needle thread With an open primary tensioner (2) a small amount of residual tension of the needle thread is required.
Operation of the sewing automat Primary tension of the needle thread 1. Set the primary tension of the needle thread (2) to be as low as possible. The thread interlacing should be exactly in the middle of the sewing material. With thin sewing material, excessive thread tension can lead to undesired gathering and thread breakages. Opening the needle thread tensioner The primary tensioner (2) is automatically opened during thread cutting and when the clamping feet are raised.
Operation of the sewing automat 5.4 Setting the thread regulator CAUTION Risk of injury from the point of the needle and moving parts Only thread the needle thread with the sewing automat switched off. Fig. 4: Setting the thread regulator ③ ① ② (1) - Thread regulator (2) - Thread tensioning spring (3) - Screw The thread regulator (1) regulates the amount of needle thread required for forming the stitch. An optimum sewing result is possible only when the thread regulator is exactly adjusted.
Operation of the sewing automat Adjustment note: When the maximum thread quantity is required then the thread tension spring (2) must be pulled approx. 0.5 mm down from its upper end position. This occurs when the needle thread loop passes the maximum hook diameter. 5.5 Winding the hook thread Fig. 5: Winding the hook thread ② ① ⑥ ③ 1. ④ ⑤ Fit the bobbin (2) on the bobbin shaft (3). 2. Pull the thread through the guide (5) and around the tensioner (6). 3.
Operation of the sewing automat Notice If the thread must be wound without sewing then the thread winding mode can be set in the controller. See 7.8 Bobbin winding, p. 49 5.6 Replacing the hook thread bobbin CAUTION Risk of injury from the point of the needle and moving parts Only change the hook thread bobbin with the sewing automat switched off. Fig.
Operation of the sewing automat Removing an empty bobbin 1. Pull the hook cover (3) downwards. 2. Lift the bobbin housing flap (2). 3. Remove the bobbin housing (1) with the bobbin (6). 4. Remove the empty bobbin from the bobbin housing (1). Inserting a full bobbin 1. Insert the full bobbin into the bobbin housing (1). 2. Feed the hook thread through the bobbin housing slot (7) under the tensioning spring (5) into the hole (4). 3. Pull the hook thread approx. 2.
Operation of the sewing automat 5.7 Setting hook thread tension CAUTION Risk of injury from the point of the needle and moving parts Only set the hook thread tension with the sewing automat switched off. Fig. 7: Setting hook thread tension ① ② ③ (1) - Tensioning spring (2) - Regulating screw (3) - Bobbin housing The required hook thread tension must be generated by the tensioning spring (1). The bobbin housing (3) should slowly fall under its own weight when held by the threaded hook thread.
Operation of the sewing automat 5.8 Changing the needle CAUTION Risk of injury from the point of the needle and moving parts Only change the needle with the sewing automat switched off. Fig. 8: Changing the needle ③ ① (1) - Groove (2) - Screw ② (3) - Needle bar 1. Loosen the screw (2) and remove the needle. 2. Insert the new needle into the hole in the needle bar (3) as far as it will go, taking care to ensure that the groove in the needle (1) faces the hook tip. 3. Tighten the screw (2). 4.
Operation of the sewing automat 5.9 Adjusting the position of the shank shaper Fig. 9: Adjusting the position of the shank shaper ① ⑤ ④ ② ③ (1) - Pivot lever (2) - Setscrew (3) - Shank shaper (4) - Magnetic stop (5) - Screw Pivoting the shank shaper in/out 1. Manually swing the pivot lever (1) with shank shaper (3) in and out, with the button clamp raised. Adjusting the height of the shank shaper 1. Loosen the screw (5). 2. Adjust the height of the shank shaper (3). 3. Tighten the screw (5).
Operation of the button feeder 6 Operation of the button feeder Fig. 10: Button feeder 6.1 Switching on the button feeder Fig. 11: Switching on the button feeder ① ② (1) - Switch (2) - Switch 1. Both switches (1, 2) set to ON. Display and LED of the vibrator illuminate. Instruction manual 550-532 - 00.
Operation of the button feeder 6.2 Adjusting the holding force of the button clamp Fig. 12: Adjusting the holding force of the button mount ① ② (1) - Pressure controller (2) - Button mount Held between the button mounts (2) with as little force as possible, the button is securely clamped to prevent it from twisting. 1. 34 Set the pressure controller (1) so that the button is securely held without being damaged (approx. 3 bar). Instruction manual 550-532 - 00.
Operation of the button feeder 6.3 Adjusting the button separator 6.3.1 Height control Fig. 13: Adjusting the button separator I ① ③ ② (1) - Height regulator (2) - Height control (3) - Knurled screw The height regulator is set such that buttons lying on top of each other are separated and only single buttons are transported further. 1. Loosen the knurled screw (3). 2.
Operation of the button feeder 6.3.2 Sorting The sorting feature ensures that all buttons that are positioned incorrectly are separated. Sorting can be set up for 3 different shapes of buttons: Button shape Description Top side of the button concave Sorting by comb Top side of button with bevel Sorting by peg Bottom side of button with bevel Sorting by plate Sorting by comb The comb (2) is set such that only buttons with the concave side facing up will be transported further. Fig.
Operation of the button feeder Slide outward: Buttons with a smaller diameter are separated and transported 3. Tighten the knurled screws (1). 4. Check the sorting of the buttons and repeat the adjustment if necessary. Sorting by peg The peg (5) is set such that only buttons with the bevel on the top edge facing up are transported further. Fig. 15: Sorting by peg I ③ ④ (3) - Screw (4) - Peg holder 1. Loosen the screw (3). 2. Shift the position of the peg holder (4) in the elongated hole. 3.
Operation of the button feeder Fig. 16: Sorting by peg II ⑤ ⑥ (5) - Peg 4. (6) - Setscrew Loosen the setscrew (6). 5. Adjust the height of the peg (5). 6. Re-tighten the setscrew (6). Sorting by plate The plate (8) is set such that only buttons with the bevel on the bottom edge facing down are transported further. Fig. 17: Sorting by plate I ⑦ ⑧ (7) - Screw 38 (8) - Plate 1. Loosen the screw (7). 2.
Operation of the button feeder 3. Re-tighten the screw (7). Fig. 18: Sorting by plate I ⑨ (9) - Tip of the plate Instruction manual 550-532 - 00.
Operation of the button feeder 6.4 Setting the button transport choke Fig. 19: Setting the choke ① ② ③ (1) - Choke (2) - Counternut (3) - Air supply The choke (1) is set such that the buttons are transported to the transfer station by a short burst of air. Heavier buttons require a stronger burst of air than lighter buttons. 1. Check the button transport. 2. Loosen the counternut (2). 3. Set the choke (1). • clockwise: less air • counterclockwise: more air 4. 40 Re-tighten counternut (2).
Operation of the button feeder 6.5 Setting sorting speed Fig. 20: Setting sorting speed ① (1) - Speed controller The sorting speed is set such that the buttons are transported at a low, yet constant speed. 1. Adjusting the speed controller (1): • Turning clockwise: Increase the speed • Turning counterclockwise: Reduce the speed 6.6 Customer Service Contact for repairs if machine is damaged: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld Tel.
Operation of the button feeder 42 Instruction manual 550-532 - 00.
Settings via software (sewing automat) 7 Settings via software (sewing automat) 7.1 Control panel - machine Fig. 21: Control panel - machine ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ④ ③ ② ⑫ ① Key/LED No. Function (1) USB key with LED Save/load seam pattern to/from a USB key. (2) Needle thread clamp key with LED Clamps the needle thread on the first stitch. LED on = Needle thread clamp on LED off = Needle thread clamp off (3) Memory key Perform memory functions. Instruction manual 550-532 - 00.
Settings via software (sewing automat) Key/LED 44 No. Function (4) Reset key Delete an error and restore settings. (5) Ready key with LED Switch between programming and sewing mode. LED on = sewing mode LED off = programming mode (6) Error LED LED on = error (7) Program display Display parameters. (8) +/- Program keys Change parameters and navigate forwards / backwards. (9) Function display Display values for selected functions / programs.
Settings via software (sewing automat) 7.2 Setting the seam pattern NOTICE Damage to the needle if the size of the seam pattern does not match the clamping foot. Check the clamping foot and adjust if necessary. Prerequisite: • Machine is in programming mode, Ready key LED is off; see 7.1 Control panel - machine, p. 43. 1. No. Stitch pattern Press the +/- Function keys until the seam pattern number (see table below) is shown in the Function display. Size Stitch (mm) distribution XxY No.
Settings via software (sewing automat) No. Stitch pattern Size Stitch (mm) distribution XxY No. Stitch pattern 3.4 x 3.4 26/47 Size Stitch (mm) distribution XxY 9/38 6-6 10/39 8-8 27 10 - 10 11 10 - 10 28/48 6-6 12/40 6-6 13/41 8-8 30/49 5-5-5 14 10 - 10 31 8-8-8 15/42 6-6 16/43 8-8 17 10 - 10 3.4 x 3.4 29 6-6 3.4 x 3.4 3.4 x 3.4 10 - 10 3.4 x 3.4 32/50 33 5-5-5 3 x 2.5 3 x 2.5 8-8-8 7.3 Referencing the machine 1. 46 Press the Ready key.
Settings via software (sewing automat) 7.4 Setting the button hole spacing Important Changes to the hole spacing only take effect temporarily. For information on making permanent changes and relocating the seam pattern, see 7.12 Saving seam patterns, p. 51. Fig. 22: Button hole spacing X Y 7.4.1 Setting the X distance 1. Press the Select key until the X axis symbol LED illuminates. 2. Press the +/- Function keys until the desired X axis value is reached. The entered value corresponds to 0.
Settings via software (sewing automat) 7.5 Setting the speed Important Changes to the speed only take effect temporarily. For information on making permanent changes, see 7.12 Saving seam patterns, p. 51. 1. Press the Select key until the Speed symbol LED illuminates. 2. Press the +/- Function keys until the desired speed is reached. 7.6 Checking the seam pattern 1. Press the Select key until the Seam pattern form symbol LED illuminates. The Program display shows the current seam pattern form.
Settings via software (sewing automat) 7.8 Bobbin winding Prerequisite: • Needle removed. • Needle thread not threaded. 1. Press the Ready key. The key LED illuminates. 2. Press the Ready key. The key LED goes out. 3. Press the Select key until the Bobbin symbol LED illuminates. 4. Press the Ready key. The key LED illuminates, the clamp lowers. 5. Press the pedal forwards. The bobbin winding process starts. 6. Press the pedal fully forwards to stop the bobbin winding process. 7.
Settings via software (sewing automat) 7.10 Pausing sewing 1. Press the Reset key or press the pedal backwards. Sewing process paused, display shows error message E-50. 2. Press the Reset key or press the pedal forwards to continue sewing. 7.11 Disabling standard seam patterns Standard seam patterns can be disabled so that they are no longer displayed. Prerequisite: • Machine is in programming mode, Ready key LED is off. 50 1. Press the Memory key and key P1 at the same time.
Settings via software (sewing automat) 7.12 Saving seam patterns Standard seam patterns can be stored under the seam pattern keys P1 to P5, with a total of 50 memory locations available. The memory locations are called up via the +/- Function keys, the memory locations up to number 25 can also be called up using single seam pattern keys and combinations of these.
Settings via software (sewing automat) 7. Relocating the sewing pattern position: • Press the Select key until the X axis symbol LED flashes. • Press the +/- Function keys and set the values: -5/+5. • Press the Select key until the Y axis symbol LED flashes. • Press the +/- Function keys and set the values: -4 /+4. 8. Press the Ready key to confirm the settings. 9. Press the Memory key to exit the memory mode. 10. Check the seam pattern ( 7.6 Checking the seam pattern, p. 48). 7.12.
Settings via software (sewing automat) 7.13 Saving seam pattern sequences In addition to the seam patterns stored in memory locations P1 ~ P50, the sewing automat also allows the use of seam patterns stored in memory locations C01 ~ C25. Prerequisite: • Machine is in programming mode, Ready key LED is off. 1. Press the Memory key and key P3 at the same time. 2. Press the +/- Program keys to select a memory location (C01 ~ C25). 3. Press the Ready key to save the seam pattern sequence. 4.
Settings via software (sewing automat) The seam pattern is sewn. At the end of sewing, the Program display shows the next seam pattern sequence, e. g. <1.2>, the Function display shows the next seam pattern number etc. 4. To switch between seam patterns in a sequence, press the +/- Program keys and select the desired seam pattern. 7.15 Deleting a seam pattern sequence Prerequisite: • Machine is in programming mode, Ready key LED is off. 1. Press the Memory key and key P3 at the same time. 2.
Settings via software (sewing automat) 7.17 Editing parameters in memory 7.17.1 Editing parameters at the M1 level Prerequisite: • Machine is in programming mode, Ready key LED is off. 1. Press and hold the Memory key for 3 s. The controller beeps once, the key LED lights up. The Program display shows the parameter number, the Function display shows the parameter values. 2. Press the +/- Program keys to select a different parameter. 3. Press the Ready key to confirm the parameter.
Settings via software (sewing automat) 56 5. Press the Reset key to return a changed value to the original value. 6. Press the Ready key to save a change. The key LED goes out. 7. Press the Memory key. The key LED goes out. Instruction manual 550-532 - 00.
Settings via software (sewing automat) 7.18 Resetting parameters to factory defaults Prerequisite: • Machine is in programming mode, Ready key LED is off. 1. Press and hold the Memory key for 6 s. The key LED illuminates. 2. Use the +/- Program keys to set parameter number U098. 3. Press the Ready key. 4. Use the +/- Function keys to enter a function value of 1. 5. Press the Select key. The controller beeps once. If the controller beeps three times then the reset was not successful. 6.
Settings via software (sewing automat) 7.19 Working with a USB key Up to 10 custom seam patterns can be loaded into the controller via a USB key. Prerequisite: • Machine is in programming mode, Ready key LED is off. 1. Plug the USB key into the USB port on the controller. The controller beeps briefly. 2. Press the USB key. The key LED illuminates, the Program display shows parameter number U01. 3. Press the +/- Program keys and select a memory location (U01 ~ U10). 4. Press the Ready key.
Settings via software (sewing automat) 2. Press the Select key to save the seam pattern to the USB key (HSW2001.scv = U01 ~ HSW2010.scv = U10). 3. Press the Select key to confirm the save operation. The Function display shows the value ok, the controller beeps, and the seam pattern is now saved. 4. Press the Reset key twice. Deleting a seam pattern from the controller: Value 3 1. Use the +/- Function keys to set a value of 3. 2. Press the Select key. 3.
Settings via software (sewing automat) 6. Use the +/- Program keys to select the next stitch. 7. Repeat steps 3 to 5 for all further stitches. 8. Press the Ready key to save the edited seam pattern. 9. Press the Reset key. The key LED goes out. 10. Press the USB key. The key LED goes out. 7.20 Error messages If an error occurs, the Error symbol LED illuminates. Error message Description Possible cause E 8 Error Table data Table data could not be read • Save the table data anew.
Settings via software (sewing automat) Error message Description Possible cause E 3 0 5 Thread cutter position error Thread cutter knife not in the • Main switch OFF. home position • Check the sensor. E 3 0 6 Thread-pulling knife position error Thread-pulling knife not in the home position • Main switch OFF. • Check the sensor. E 3 3 2 Clamping foot position error Clamping foot not in the home position • Main switch OFF. • Check the sensor.
Settings via software (sewing automat) Error message Description Possible cause Remedy E 5 1 1 USB write error File with the same name already present • Delete or rename the file. E 5 1 2 USB read error Data cannot be loaded from • Check the USB key. the USB key • Plug in the USB key again. E 5 1 3 USB write error Data cannot be copied to the • Check the USB key. USB key. • Plug in the USB key again. E 5 5 0 Data write error Flash memory transfer error • Main switch OFF.
Settings via software (sewing automat) Error message Description Possible cause Remedy E 9 1 3 Error Thread-pulling knife search Thread-pulling knife sensor not responding • Main switch OFF. • Check the sensor. E 9 1 4 Error Thread-pulling knife motor Thread-pulling knife motor not running correctly • Main switch OFF. • Check the motor and connections. 7.21 Loading software from a USB key NOTICE Interrupting the copy process can damage the machine.
Settings via software (sewing automat) 7.21.1 Loading the main program Fig. 24: Loading the main program ① ② (1) - Main switch (2) - USB port 1. Switch on the controller using the main switch (1). 2. Plug the USB key into the USB port (2) of the controller. 3. Press the USB key and wait approx. 3 seconds. 4. Press the Memory key. 5. Use the +/- Function keys to set a value of 5 in the Function display. 6. Press the Select key. The download into the controller starts.
Settings via software (sewing automat) 7.21.2 Loading seam patterns Fig. 25: Loading seam patterns ① ② (1) - Main switch (2) - USB port 1. Switch on the controller using the main switch (1). The current software version is briefly shown on the display. 2. Plug the USB key into the USB port (2) of the controller. 3. Press the USB key and wait approx. 3 seconds. 4. Press the Memory key. 5. Press the P5 key. The download into the controller starts. Duration is approx. 4 min. 6.
Settings via software (sewing automat) 7.21.3 Setting parameter U085 Parameter U085 must be set after new software has been loaded. Prerequisite: • Machine is in programming mode, Ready key LED is off. 1. Press and hold the Memory key for 6 s. The key LED illuminates. 2. Use the +/- Program keys to set parameter number U085. 3. Press the Ready key. 4. Use the +/- Function keys to enter a function value of 1. 5. Press the Ready key. 6. Press the Memory key. The key LED goes out. 7.21.
Settings via software (button feeder) 8 Settings via software (button feeder) 8.1 Control panel - button feeder Fig. 26: Control panel - button feeder ① ③ ② (1) - Display (2) - Numeric keys Key (3) - Control keys Function Select button feeder mode (AUTO/SEMI/MANU) 8.4 Setting button feeder mode, p. 71 Button feeder speed 8.5 Setting button feeding speed, p. 72 Measure button diameter 8.3 Setting button diameter and button height, p. 70 Save button diameter 8.
Settings via software (button feeder) Key Function Reset manual feed counter Press the pressing the key for at least 3 seconds before key for at least 3 seconds. Reset total counter Press the pressing the key for at least 3 seconds before key for at least 3 seconds. Service position for work on the transport unit Transfer station open, for removing faulty buttons 68 Instruction manual 550-532 - 00.
Settings via software (button feeder) 8.2 Selecting and fitting the transfer arm Fig. 27: Fitting the transfer arm ① ② (1) - Transfer arm (2) - Screws 1. Press the Ready key on the control panel of the machine. Key LED is off, machine is without function. 2. Select a transfer arm (1) matching the button spacing and the button diameter. 3. Press numeric key 3 on the control panel of the button feeder. Transfer arm moves to service position. 4.
Settings via software (button feeder) 8.3 Setting button diameter and button height Fig. 28: Button diameter ① (1) - Measurement of button diameter 1. Make sure there is no button in either of the measuring devices. 2. Press numeric key 1. 3. Insert a button into the measuring device (1) used to measure the button diameter. 4. Press numeric key 2. The measured button diameter is indicated on the display. The button feeder duct opens. 5.
Settings via software (button feeder) 8.4 Setting button feeder mode Fig. 30: Setting button feeder mode (1) - Feeder modes ① ② (2) - Switch You can choose from 3 feeder modes: • AUTO: Automatic - the buttons are fed automatically. If automatic feeding fails, the button needs to be fed manually by operating the switch (2). • SEMI: Semi-manual - the buttons are fed by operating the switch (2). • MANU: Manual - the buttons must be inserted into the button mount by hand and one at a time.
Settings via software (button feeder) 8.5 Setting button feeding speed Fig. 31: Setting button feeding speed ① (1) - Speed modes You can choose from 3 speed modes: • HIGH: High - the buttons are fed at a high rate of speed • MID: Middle - the buttons are fed at a medium rate of speed • LOW: Low - the buttons are fed at a low rate of speed Setting the speed 1. 72 Press the / key until the desired mode is highlighted with a colored background. Instruction manual 550-532 - 00.
Sewing process 9 Sewing process WARNING Risk of injury from the transfer arm and moving parts! Hold the sewing material in place with extreme caution, paying particular attention to the moving transfer arm. Prerequisite: • • • • • Machine is in sewing mode, Ready key LED illuminates. Needle is fitted. Needle thread is threaded. Seam pattern is selected. Button feeder has been set up and tested. Sewing process Operation / Explanation Starting situation before sewing Pedal is in the rest position.
Sewing process 74 Instruction manual 550-532 - 00.
Maintenance 10 Maintenance This chapter describes maintenance work that needs to be carried out on a regular basis to extend the service life of the machine and achieve the desired seam quality. Advanced maintenance work may only be carried out by qualified specialists, Service Instructions. Work to be carried out Operating hours 8 Removing lint and thread remnants Clearing the fan screen at the control box Refilling oil Lubricating the sewing automat 40 160 1000 10.
Maintenance Lint and thread remnants should be removed after every 8 hours of operation using a compressed air gun or a brush. When sewing very fluffy material, the machine should be cleaned more frequently. A clean sewing machine provides protection from faults. Points that need to be cleaned particularly thoroughly: • • • • • Area under the throat plate (1) Area around the hook (2) Bobbin housing and interior Thread cutter Area around the needle Fig.
Maintenance 10.2 Lubrication WARNING Risk of injuries due to contact with oil! Contact with oil can cause irritation, rashes, allergies or skin injuries. ALWAYS avoid long-term contact with oil. ALWAYS thoroughly wash the affected areas if contact with oil occurs. CAUTION Risk of environmental damage from old oil! Incorrect handling of old oil can result in severe environmental damage. ALWAYS observe the legally prescribed regulations for handling and disposal of mineral oil.
Maintenance 10.2.1 Checking the oil level The sewing automat is equipped with a central oil-wick lubrication system. The bearings are supplied from the oil reservoir (1). Fig. 33: Refilling oil ② ① (1) - Oil reservoir (2) - Oil filler opening The oil level in the oil reservoir (1) must not drop below the lower red marking or be above the upper red marking. 1. Fill oil through the oil filler opening (2) up to the upper red marking. 10.2.
Maintenance Lubrication points on the rear of the machine Fig. 34: Lubrication ③ ① ② (1) - Cam disk (2) - Fleece (3) - Joints 1. Apply an adequate amount of grease to the fleece (2) to lubricate the outer side of the cam disk (1). 2. Apply a small amount of grease to the joints (3) to ensure they remain flexible. Instruction manual 550-532 - 00.
Maintenance Fig. 35: Lubrication ④ ⑥ ⑤ (4) - Roller (5) - Guide groove 80 (6) - Joints 1. Apply a small amount of grease to the inner guide groove (5) and the roller (4) from the outside. 2. Apply a small amount of grease to the joints (6). Instruction manual 550-532 - 00.
Maintenance Lubrication points on the machine head Fig. 36: Lubrication ⑦ ⑧ ⑨ (7) - Thread lever guide (8) - Groove ⑩ (9) - cross head backside (10) - connectors 1. Apply grease to cross head backside (9) and the connectors (10). 2. Lubricate the groove (8). 3. Lubricate the thread lever guide (7). Instruction manual 550-532 - 00.
Maintenance 10.3 Servicing the pneumatic system 10.3.1 Setting operating pressure NOTICE Machine damage possible due to incorrect pressure. Incorrect pressure can result in damage to the machine. Check the pressure every day. Have the pressure reset by qualified specialists if it deviates from the standard value. Fig. 37: Checking pneumatic system ① ② (1) - Pressure gage (2) - Pressure controller Proper setting The operating pressure of the machine is 6 bar. Checking the pressure 1.
Maintenance • To increase pressure: Turn the pressure controller (2) clockwise. • To reduce pressure: Turn the pressure controller (2) counterclockwise. 3. Push the pressure controller (2) down. 10.3.2 Checking water condensation NOTICE Machine damage possible if there is too much water. Too much water can result in damage to the machine. Check the water level every day and drain the water condensation if there is too much water in the water separator.
Maintenance Drain water as required 1. Switch off the machine at the main switch. 2. Place the collection tray under the drain screw (4). 3. Loosen the drain screw (4). 4. Allow water to drain into the collection tray. 5. Tighten the drain screw (4). 6. Switch on the machine at the main switch. 10.4 Checking the transport units at the button feeder Fig. 39: Checking the transport units ① ② (1) - Rotary rubber seal 1.
Maintenance 3. Screw in a new rubber seal (1). 4. Pull the rubber seals off the positioning rollers (2). 5. Slip new rubber seals onto the positioning rollers (2). 6. Press numeric key 4 on the control panel of the button feeder. Mechanical system closes. Instruction manual 550-532 - 00.
Maintenance 86 Instruction manual 550-532 - 00.
Setup 11 Setup WARNING Risk of injury! The machine may be installed only by trained specialists. Wear safety gloves and safety shoes when unpacking and setting up. 11.1 Checking the scope of delivery The scope of delivery depends on your specific order. 1. Check the scope of delivery for completeness. The following description applies to a sewing automat whose components are entirely supplied by Dürkopp Adler.
Setup 11.3 Fitting the eye protection Fig. 40: Fitting the eye protection ③ ① (1) - Bracket (2) - Eye protection 1. 88 ② (3) - Screws Screw the eye protection (2) to the bracket (1) using screws (3). Instruction manual 550-532 - 00.
Disposal 12 Disposal Do not dispose of the machine in the general household waste. The machine must be disposed of in a suitable and proper manner and in accordance with all applicable national regulations. CAUTION Risk of environmental damage from improper disposal! Improper disposal of the machine can result in serious environmental damage. ALWAYS comply with the legal regulations regarding disposal.
Disposal 90 Instruction manual 550-532 - 00.
Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany © Dürkopp Adler AG - Original Instructions - 0791 532750 EN - 00.0 - 07/2015 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.
