540-100-1 CNC-Doppelsteppstich-Knopflochautomat CNC double lockstitch buttonholer Bedienanleitung / Operating Instructions 1 Aufstellanleitung / Installation Instructions 2 Serviceanleitung / Service Instructions 3 Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld Deutsch/Englisch Telefon +49 (0) 5 21/ 59 25-00 Telefax +49 (0) 5 21/ 9 25 24 35 www.duerkopp-adler.com Ausgabe / Edition: 09/2009 Änderungsindex Rev. index: 01.
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Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Contents Page: Part 2: Installation Instructions Class 540-100-1 1. Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. 2.1 General and Transportation Safety Ring bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. 3.1 3.2 Equipment Structure of equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Available equipment . . . . . . . . . .
8 1 2 5 11 12 4 7 9 3 6 10
1. Scope of delivery The scope of delivery is dependent upon your order. Please check that all necessary parts are present. – – – – – – – – – 1 Machine head 2 Control 3 Maintenance unit 4 Set value initiator 5 Waste container 6 Traction rod 7 Main switch 8 Thread stand Small parts in the accessories pack Only with delivery of frame (optional) – 9 Frame – 10 Pedal – 11 Table top – 12 Drawer 2 2.
3. Equipment 3.
3.2 Available equipment 540 E 113/22 Sewing equipment for buttonholes in shirts and blouses, closely woven material, max. buttonhole width 3 mm, max. buttonhole length 22 mm. 540 E 114/22 Sewing equipment for buttonholes in shirts and blouses, closely woven material, max. buttonhole width 4 mm, max. buttonhole length 22 mm. 540 E 114/35 Sewing equipment for buttonholes in shirts and blouses, closely woven material, max. buttonhole width 4 mm, max. buttonhole length 35 mm.
4. 6 Optional equipment 0540 211324 Cloth presser basket coated with Vulkollan (only for E 113/22) and smooth material slider for buttonholes in shirts and blouses, prevents impressions in sensitive material. 0540 211424 Cloth presser basket coated with Vulkollan (only for E 114/22) and smooth material slide for buttonholes in shirts and blouses, prevents impressions in sensitive material.
4.1 Positioning aids Part No. 0540 590144 Spacing ruler with lateral guide for linen buttonholes in the front welt of men’s shirts and ladies’ blouses. 2 Part No. 0540 590154 Template positioning aid for collar tips, collar welts, cuffs, double cuffs and shirt flaps. The enclosed cardboard templates (5 pieces) are to be cut according to the form of the piece of clothing that is to be sewn. By turning the template only one template is needed for the sewing process, f. e.
5. Assembling the sewing automat 5.1 Making the table top If you are manufacturing your own table top then use the measurements in figure 1. Part number: 0700 054003 1 Punch mark on the bottom 2 Table plate bottom 1 2 Fig.
5.2 Mounting the frame – – – Mount the frame as shown in figure 2 To ensure a safe standing, all 4 feet have to have contact with the ground. Screw the oil can onto the frame bar. 2 Fig.
5.3 Completion and mounting of table top If you are mounting the table top yourself then please use the measurements in figure 2. – Screw cable channel 1 onto the table top. – Screw the mount for drawer 2 onto the table top. – Screw the main switch 3 onto the table top. – Fasten the table top onto the frame with four wood screws (B8 x 35). 3 1 2 Fig.
5.4 Setting the working height The working height is adjustable. – Loosen both screws 5 on each of the frame bars. – Set the desired working height. Ensure that if possible both sides are pulled out or pushed in evenly. – Tighten both screws 5 again. 5 5.5 Setting up the machine head When taking the machine head out of the transport box, do not grab hold of the blocks, the cloth press plate or the control panel. Make sure that the oil reservoir is taped up to prevent that oil escapes during the set up.
5.5.3 Swivel device (optional) – – – – – – – – – – – – – Fig. 1 12 Loosen all cables and hoses, connected to the machine head under the table top. Unscrew the fastening screws of the machine head under the table top. Screw on the L-bracket 10 for the thread stand on the rear of the bed plate. Please use the provided screws 1 (2x), washer 2 (4x) und nuts 3 (2x). Set aside the machine head (Fig. 1) Note: Make sure that the oil reservoir is taped up to avoid oil leak.
5.5.4 Needle cooler (optional) Function The needle cooler operates parallel to the scissors pivoting cylinder. This means that the needle cooler is active while the scissors are swung out. 21 25 23 22 24 Installation – Screw the throttle 21 into the tap hole of the scissors block. – Push the blower pipe 22 with its long arm into the throttle nozzle. The position of the air outlet can be varied by turning and pulling out the blower pipe.
Notes: 14
5.6 Mounting the control unit – Mount the control unit (DAC III) onto the table plate using 4 wood screws according to figure 2 on page 10. The side with the bushes for the motors (three bushes, one under the other) has to point to the right side. 5.7 Mounting the waste container 1 2 3 – – – – – – Remove cover 1 of the waste container. Take the filter fleece 2 out of cover 1. Screw cover 1 onto the table plate with two wood screws. Refit the filter fleece 2 into the cover 1.
6. Electrical connection 6.
6.2 Plug connections at the multiple pin strip (15 fold) 4 8 5 6 10 7 9 2 Connect the plug connectors of the buttonhole automat, the set value initiator and the control panel as follows: x140b – x140t – x300b – x170 – x120b – x110 – REF-signals Light barrier plug /sensor on plug connector 4 Note: 8-pole plug is coded. Plug PWM (optional with the electronic thread tensioner) Magnetic plugs on plug connector 8 Note: 8-pole plug is coded.
6.4 Control connection to main switch CAUTION ! All work that needs to be carried out on the electrical installation of the linen buttonhole automat is only allowed to be carried out by an electrician or other qualified personal. The mains plug is to be unplugged! 2 1 4 – – – – – – – – 5 18 3 Remove rotary knob 1. To do this loosen the screw 2 in the rotary knob. Remove the cover 3 from the main switch. To do this use a screwdriver to unlock the latch in bore hole 4.
7. Pneumatic connection 7.1 Connecting the maintenance unit 9 – – – Connect the air hose 6 to the coupling. Connect the hose nozzle 7 with an air hose onto its air supply connection. A pneumatic connection kit for the connection onto the existing air pressure network is available under order number: 0797 003031. Connect the cable 9 to the pneumatic switch 8. 6 8 7 2 CAUTION! The operating pressure is 6 bar.
8. Oil lubrication Caution: Danger of injury ! Oil can cause skin eruption. Avoid protracted contact with the skin. In the event of contact, thoroughly wash the affected area. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations. Deliver used oil to an authorized collecting station. Protect your environment. Take care not to spill oil.
9. Software installation 9.1 Standard delivery With delivery of the sewing automat only the test software is installed in the control unit, which allows the loading of specific sewing software from the boot-dongle. The boot-dongle is in the machine head accessories pack. CAUTION! Only use the boot-dongle, that comes with the machine head. Using a dongle that contains the software of another machine class can cause damage to the sewing automat! 9.2 Software installation 9.2.
9.2.2 Loading the program – Turn the machine off at the main switch. – Insert the dongle 2 into the socket X110 (TEST-Interface) 1 of the control unit (see pictures). Switch on the main switch. The Software will be loaded. The loading process takes less than 60 seconds. During the loading process do not remove the dongle and do not switch off the machine. The machine proceeds with a warm start after the software is loaded. – – – – – Remove the dongle 2.
Important ! During the loading process do not remove the dongle and do not switch off the machine (you will damage the Software)! Remove the dongle before the next switch-on, otherwise the sewing software will be reloaded again. 9.2.3 Dongle-Update via Internet Dongles can be updated with programs available from the Dürkopp Adler homepage. Please open our homepage “www.duerkopp-adler.com” where you will find the relevant programs in the “Download” - section.
10. Sewing test After completion of the assembly, a sewing test should be made. – Wind up bobbin thread (see operating instructions chapter 3.2) Caution: Danger of injury ! Switch off main switch. Thread in the needle and bobbin thread only when the sewing automat is switched off. – – – – – – 24 Thread in the needle thread (see operating instructions chapter 3.1). Place the bobbin and its housing (see operating instructions chapter 3.2 and 3.3). Switch on main switch. The control unit is initialized.
