530 CNC Knopfannähautomat CNC Automat for Button Sewing Bedienanleitung / Operating Instructions 1 Aufstellanleitung / Installation Instructions 2 Serviceanleitung / Service Instructions Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 Telefax +49 (0) 5 21/ 9 25 24 35 www.duerkopp-adler.com Ausgabe / Edition: 06/2008 Änderungsindex Rev. index: 01.0 Printed in Federal Republic of Germany Teile-Nr./Part.-No.
Anleitung, komplett Manual, complete 530 Übersicht Summary Bedienanleitung Aufstellanleitung Serviceanleitung Operating Instructions Installation Instructions Service Instructions Bauschaltplan Interconnection-diagram 9890 510001 B 9890 510001 B Alle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten. All rights reserved.
Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Index Page: Preface and general safety hints Part 1: Operating Instructions Class 530 (Edition 06/2008) 1. Description of product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2. Description of proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. Subclasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. Optional equipment . . . . . . . . . . . . . . . . . . .
Index Page: 8.5.2 8.5.3 8.5.3.1 8.5.3.2 8.5.4 8.5.4.1 8.5.4.2 8.5.4.3 8.5.4.4 8.5.4.5 8.6 8.6.1 8.6.2 8.6.3 Programming mode . . . . . . . . . . . . . . . . . . . . Sewing pattern sequences . . . . . . . . . . . . . . . Switching the sequence programming mode on/off Sequence programming mode . . . . . . . . . . . . . Technician mode . . . . . . . . . . . . . . . . . . . . . Machine configuration . . . . . . . . . . . . . . . . . . User configuration . . . . . . . . . . . . . . . . . . . .
1. Description of product The Dürkopp Adler 530 is a CNC double lockstitch automat for button sewing. The available button patterns are adjustable in length, width and speed and can be memorized in their modified form. It is also possible to create “free” sewing patterns (by programming). The button sewing automat is equipped with automatic sewing foot lifts, thread trimmer, thread retractor and integrated DC direct drive.
2. Description of proper use Class 530 is an button sewing automat determined for processing light to medium-weight material, i.e. fabrics made of textile fibres or leather. Such sewing materials are used in the clothing industry and for the production of home and car upholstery. Furthermore, this button sewing automat can also sew so-called technical seams.
4. Optional equipment The following optional equipment is available for the button sewing automat 530: Order No. Optional equipment 9822 51 002 6 Sewing light 9822 51 002 7 Table clamp 9870 00 102 1 Cable assembly (add-on kit socket for sewing light) 0510 59 004 4 Laser marking lights (3 lights) 0510 59 003 4 Supplementary laser light 0510 59 005 4 Push button 0531 36 074 4 Shank button clamp Further optional equipments are available. Please contact our application centre (APC).
6.1 Technical data of the subclasses Subclass: 211 Stitch type: 301 Hook type: oscillating hook Needle system: DPx17 (135x17) Needle size: [Nm] 80 - 110 Needle size standard: [Nm] 90 Thread size: Stitch length: 50/3 - 120/3 [mm] dependent on seam pattern [min -1 ] 2700 Clamp stroke Delivery maximum [mm] 9 Sewing field size max. in X-direction: max. in Y-direction: [mm] Max.
7. Operating 7.1 Threading needle thread Caution: Danger of injury ! Switch off main switch ! Thread the needle thread only when the button sewing automat is switched off. – – Put thread reels on the thread reel holder and conduct needle thread and bobbin thread through the unwinding arm. The unwinding arm must be positioned vertically above the thread reels. Thread the needle thread as shown on the following illustration.
7.2 Adjust needle thread tension 3 2 1 Pretension 3 With open main tension 2 a minor residual stress of the needle thread is required. The residual stress is produced by the pretension 3. At the same time the pretension 3 influences the length of the cut needle thread end (initial thread for the next seam). – Short initial thread: Turn knurled nut 1 in clockwise direction. – Long initial thread: Turn knurled nut 1 counter-clockwise.
7.4 Adjust thread regulator 1 3 2 1 Caution: Danger of injury ! Switch off main switch ! Adjust thread regulator only when the button sewing automat is switched off. The thread regulator 3 controls the needle thread quantity required for the stitch formation. Only a precisely adjusted thread regulator guarantees an optimum sewing result. When the thread regulator is adjusted correctly, the needle thread loop must slide over the thickest spot of the hook with low tension. – Loosen screw 1.
7.5 Wind on bobbin thread 5 1 4 3 2 6 – – – – – – Put bobbin on bobbin winder 4. Pull thread through guide 2 and around tension 1. Wind thread counter-clockwise around the core of the bobbin (approx. 5 times). Press winder lever 3 into the bobbin. Sewing The winder lever stops as soon as the bobbin is full. Tear off thread at thread clamp 5 after winding on is finished. Note ! If the thread is to be wound on without sewing, the thread winding mode can be altered in submenu 6 “Special functions”.
7.6 Change hook thread bobbin 1 7 4 2 5 6 2 3 1 Caution: Danger of injury ! Switch off main switch ! Change hook thread bobbin only when button sewing automat is switched off. Remove empty bobbin – Pull down hook cover 3. – Lift bobbin case cover 1. – Remove top of bobbin case 2 with bobbin 6. – Remove empty bobbin from the top of the bobbin case 2. Insert full bobbin – Place full bobbin in the top of bobbin case 2. – Thread bobbin thread through slot 5 below tension spring 7 in the drill-hole 4.
7.7 Adjust bobbin thread tension 1 2 3 Caution: Danger of injury ! Switch off main switch ! Adjust bobbin thread tension only when the button sewing automat is switched off. The required bobbin thread tension is to be produced by tension spring 1. The top of bobbin case 3 should drop slowly due to its own weight when being held at the threaded-in bobbin thread. Adjust tension spring – Remove top of bobbin case 3 with the bobbin.
7.8 Change needle 2 3 2 1 1 1 Caution: Danger of injury ! Switch off main switch ! Change needle only when the button sewing automat is switched off. – – – Loosen screw 1. Push new needle into the drill-hole of needle bar 2 as far as it will go. ATTENTION ! The hollow groove 3 of the needle must point to the hook. Tighten screw 1. ATTENTION ! After the changeover to another needle size the distance between hook and needle has to be corrected (see service instructions).
7.9 Button shank shaper 1 3 1 2 The button clamp of the button sewing automat is equipped with a button shank shaper 1. Swinging in/out of button shank shaper – Swing manually in or out the swivelling lever 2 with button shank shaper while button clamp is lifted. Adjust button shank length – Turn setting button 3 accordingly.
7.10 Setting the hook feet of button clamp 2 1 5 4 3 1 Caution: Danger of injury ! Set the button clamp while the button sewing automat is switched on with utmost caution only. The button should be easily pushed and aligned between the hook feet of the button clamp. It is also important that the button is properly jammed, so that it cannot contort when the material is inserted. The stop 3 regulates the opening width of the hook feet. – Switch on the button sewing automat. The clamp button rises.
8. Operating the control of class 530 8.1 The control panel For the input and output of data a control panel with an LCD display and function keys is used. P-key: Programming mode S-key: SequenceProgramming mode ESC-key F-key Technician mode Cursor keys OK-key 8.1.1 The keys Function key Function Cursor keys If no text field is activated: Press key “ï” to return from a submenu to the parent menu.
Function key Function If no text field is activated: Change between the lines of the menus. The selected line is displayed white on black. If a text field is activated: Increase or reduce the value of the respective point by one or change between the parameters in case of functions with several choices. OK-key If no text field is activated: Activate the text field. The value can be altered with the keys “ñ” and “ò”. If a text field is activated: The set value is taken over.
8.2 User interface 8.2.1 Structure of menu Switch on main switch Key F Service mode Code 1 Sewing mode Key ESC Key ESC Key F Code 1 Key P Key ESC Programming mode Technician mode Key S Key S Key P Sequence programming mode Call up the service mode – Press the function key “F” and keep it pressed. – Switch on main switch. The control unit will be initialized. After a short while the window for entering the code number will appear. – Enter the code number (code 1, compare chapter 8.5.4).
Call up the technician mode – Switch on main switch. The control is initialized. The sewing mode menu appears on the display. – Press key “ F ”. – Enter Code 1 (see Chapter 8.5.4). – Press key “OK” . The display changes over to the technician mode. 8.3 Alter numerical values, parameter values, selection of alternatives 8.3.1 Alter numerical values 1 – Select the desired line with the keys “ñ” or “ò”. – Press key “OK”. The chosen numerical value is marked by a blinking cursor.
8.3.2 Selection of a parameter Some parameters offer a selection of non-modifiable adjustments. – Select the desired line with the parameter to be altered with the keys “ñ” or “ò”. – – Press “OK” key . Change between the given possibilities with the keys “ñ” or “ò” Example: Sewing pattern number – Press “OK” key. The currently set parameter is taken over. or – Press “ESC“ key. The original parameter is maintained. 8.3.3 Selection of alternatives Some menu items can be selected alternatively.
8.4 Sewing patterns Three different sewing pattern types are available for the button sewing automat 530: · Specified standard sewing patterns (Type 1) (see chapter 11) The sewing parameters length, width and sewing speed can be altered in the sewing mode; the laser marking lamps can be switched on and off. The alterations are memorized. However, after selection of another sewing pattern the alterations will get lost.
8.5 Main menu 8.5.1 Sewing pattern operation The parameters for the individual sewing patterns are arranged in the main menu. The sewing patterns can be altered via these parameters. – – – Switch on main switch. The control is initialized. The main menu appears. Select desired parameter with the keys “ñ” or “ò”. The symbol of the selected parameter is displayed white on black. Alter selected parameter as described in chapter 8.3.
Submenu Behind this symbol there is a submenu. Number of stitches By this menu line, the needle throw distribution for standard sewing patterns will be indicated and the complete number of stitches for free contours (cannot be modified). When selecting the line with key “OK” the submenu “Special functions” opens.
Submenu sewing pattern offset In this menu to it is possible to change the sewing pattern position in X-/Y-direction. When switching to this menu, the clamping foot will be lowered. If the value for the X- and Y-Offset is changed, the stepping motors will move the material accordingly. When exiting the submenu, the clamping foot will then be raised again.
Winding thread on to a bobbin: With pedal – Step pedal forwards (step 2). The sewing motor starts. – Step pedal backwards. The sewing motor stops. Via control panel BF3 – Press “F” key . The sewing motor starts. – Press “ESC” key. The sewing motor stops. With push button (optional) – Press key 2. The sewing motor starts. – Press key 1. The sewing motor stops. 1 Soft start Via this parameter the soft start can be switched on or off.
Submenu counter of daily number of pieces or counter of capacity OFF Alternative display of counter of daily number of pieces or counter of capacity. Both counters work in parallel operation. It can be selected which counter is displayed in the main menu. · · – The counter of the daily number of pieces counts the number of the sewn sewing patterns Display: 0 ... 65000 The bobbin thread counter works backwards. When the value “0" is reached and a sewing operation is started, a note is indicated.
8.5.2 Programming mode Under this menu item the parameters for programming of sewing patterns are arranged. With the help of the parameters shape, length, width, speed etc. of the sewing pattern are entered. Off – Switch on main switch. The control is initialized. The main menu appears. – Press function key “P” on the main menu. The display changes over to the menu of the programming mode. Select desired parameter with the keys “ñ” or “ò”.
Submenu sewing pattern offset Select the present menu to shift the sewing pattern in X-/Y-direction. Display:present X-/Y- offset value Number of stitches and stitch distribution Only indication of needle throw distribution (for standard patterns) or of the complete number of stitches (for free contours). Softstart Via this parameter the soft start can be switched on or off. Input : ON/ OFF Laser light 1 ...
8.5.3 Sewing pattern sequence 8.5.3.1 Switching the sequence programming mode on/off Changeover from the sewing pattern operation to the sewing pattern sequence operation – Actuate the function key “S” while the main menu is being displayed in order to skip to the sequence programming mode. 0 1 – – Start the editing by actuating the “OK” key Select any sequence by using the “ñ“ key (1-25) – Confirm the selection by actuating the “OK” key. The sewing pattern sequence operation is switched on.
Skipping from sewing pattern sequence operation to sewing pattern operation – Actuate the function key “S” while the main menu is being displayed in order to skip to the sequence programming mode. 3 1 0 32 – – Start the editing by actuating the “OK” key. Select the sequence number 0 by using the “ò“ key. – Confirm the selection with the “OK” key. The sewing pattern sequence operation is switched off. – Actuate the “ESC” key or the “ï” key.
Menu items in the main menu of the sewing pattern sequence Sequence Selection of the sewing pattern sequence. Input: 1 (2 … 25, if available) 51 52 Sequence succession Display of the sequence succession. The current sewing pattern number is marked with a bar (underlined). In case of more than five numbers the display is scrolled.
8.5.3.2 Sequence programming mode In this menu item individual sewing patterns are combined to retrievable sewing pattern sequences. Totally 25 independent sewing pattern sequences are available. Every sewing pattern sequence can be combined out of 20 sewing patterns in any order whatever. In this menu, it is also possible to switch on the sewing pattern sequence operation. – Switch on main switch.. The control is initialized. The main menu appears. – Press function key “S” in the main menu.
8.5.4 Technician mode In the technician mode the following menus are included: Machine configurations Maschine Benutzer Service Freie Konturen Memory-Dongle machine config user config. service functions free contours memory dongle In this menu machine-specific adjustments are made. User configurations Maschine Benutzer Service Freie Konturen Memory-Dongle 1 machine config operat.config. service functions free contours memory dongle In this menu operation-specific adjustments are made.
Free contours Maschine Benutzer Service Freie Konturen Memory-Dongle machine config user config. service functions free contours memory dongle With the automat for button sewing 530 up to nine freely defined seam contours can be created and sewn. The coordinates are entered directly at the control panel.
Recall technician mode – Switch on main switch. The control is initialized. The main menu appears. – Press function key “F” in the main menu. The screen for the code entry appears. – Enter code number “25483". After input of the correct code number the display changes over to the menu ”Technician mode”. – Confirm with key “OK”.
8.5.4.1 Machine configuration Parameter Softstart Einrichtung Zeiten parameter soft start sewing equipment times Parameter In this submenu different machine parameters can be set. Soft start In this submenu the driving speeds for the soft start slope can be set. Equipment In this submenu the settings for the sewing equipment and optional units can be actuated. Times In this submenu different timings can be set. Machine cycles The total number of the sewn cycles is displayed.
Submenu machine parameters cut.rpm max.rpm stop pos. feeding position Referenz.: 1 – Select desired parameter with the keys “ñ” or “ò”. The symbol of the selected parameter / submenu is displayed white on black. – Start selected parameter with the key “OK” or change into the submenu. 1 Cutting speed Input of the sewing motor speed in the last three stitches.
Referencing In this menu point the referencing mode of the step motor after the sewing process can be configurated. Input: 0 = no referencing 1 = referencing each time 2 – 10 = referencing after each 2nd to 10th sewing process Soft start In this submenu speed adjustments for the soft start can be made. Speed first stitch Input of the speed in the first stitch. Input: 400 ... 900 [rpm] Speed second stitch Input of the speed in the second stitch. Input: 400 ...
Sewing equipment In this submenu adjustments for the sewing equipment can be made. w.clamp f. open dimens 1 10.0 10.0 Ausstattung number length width config. Note The entry of the clamping foot number serves for the automatic verification, whether the sewing pattern to be currently sewn is positioned within the inner frame of the clamp. If no clamping feet values are predefined, free dimensions can be defined. 1 Clamping foot Selection of a specified clamping foot as equipment.
Length Input of a freely selectable sewing field. Input only possible in case “free clamp dimension” had been selected. Otherwise the length / width of the selected clamp is indicated (cannot be modified). Input: 0.5 ... 20.0 Width Input of a freely selectable sewing field. Input only possible in case “free clamp dimension” had been selected. Otherwise the length / width of the selected clamp is indicated (cannot be modified). Input: 0.5 ... 40.
Submenu Configuration Handtast.: Aus Laserl.: Aus Opt. Anzeige hand switch:off Belegung Eing. Belegung Ausg. assignment input laser light: off opt. sign. assignment output Hand switch Activating of optional hand switches. When the option is switched on, a menu item in order to select the operation mode will appear in the menu “User configuration”. Input:ON/OFF 1 Laser lights Activating the 3 optional laser lights.
Submenu Times t1: t2: t3: t4: 250 40 50 100 Delay between pedal level 1 (lowering the clamping foot) and sewing start (t1) Time only relevant with quick start via pedal or hand switch (optional). Input: 50 ...300 ms Preset value: 150 ms Turn-on delay for the thread wiper magnet (t2) This menu item will only be displayed if the option “electric thread wiper” is activated in the menu “equipment”. Input: 30 ...
8.5.4.2 User configuration In this menu operation-specific adjustments are made. Sprache Par. sperr.: AUS Nähm. sperren Sequ. sperren language sewing mode manual keys param.mod forced st pattern locking sequence locking – Select desired parameter/ submenu with the keys “ñ” or “ò”. The selected parameter/ submenu is displayed white on black. – Start selected parameter with the key “OK” or change into the submenu. 1 Language In this submenu the language can be chosen. Deutsch . . . . . .
Operating mode push button (optional) Selection of the push button mode. This menu item is only available if the “hand switch” option in the menu configuration is switched on. Input: A = Normal B = Quick start In the push button mode “NORMAL” the keys have the following functions: Key 1:Lifting and lowering of the clamping foot. Interruption of the sewing operation. Sewing operation stopped after interruption. Key 2:Sewing start when clamping foot is lowered. Interruption of the sewing operation.
Lock sewing pattern In this submenu individual sewing patterns can be released or locked for selection in the sewing mode. lock all unlock all on on on on on on In general the following restrictions apply: 1. Sewing pattern operation · · The sewing pattern currently selected in the sewing mode cannot be locked. 1 In the sewing mode, locked sewing patterns cannot be chosen from the selection list. Locked sewing patterns are marked with “#”. 2.
Lock sequences In this submenu individual sequences can be released or locked for selection in the sewing mode. lock all unlock all on on In general the following restrictions apply: 1. Sewing pattern operation · The last sequence selected in the sequence operation cannot be locked. 2. Sewing pattern sequence operation · · The sequence currently selected in the sewing mode cannot be locked. In the sewing mode locked sequences cannot be chosen from the selection list.
8.5.4.3 Service functions The service functions allow the quick verification of all hardware components. Note The service menu can also be reached directly when switching on the machine (see chapter 8.2.1). Multitest Multitest 180° - Scheibe Ereignisse DAC III INIT multitest 180°-disc events 1 In the menu “Multitest” all hardware components can be checked.
DAC III Multitest 180° - Scheibe Ereignisse DAC III INIT multitest 180°-disc events DAC III INIT In this menu are indicated the different parameters of the control unit. Initialization Multitest 180° - Scheibe Ereignisse DAC III INIT multitest 180°-disc events DAC III INIT Via this menu the event memory buffer and the permanent data can be reset to the factory setting.
Multitest Selection of the submenu of Multitest output test PWM-output test input test auto input tst motor test step.motor tst RAM test EEPROM test Caution: Danger of injury ! Do not reach into the running machine during the function test of the output elements. 1 Danger of Breakage! Check before the testing of single output elements, whether the machine mouvements can cause collisions.
Output test With this test function the function of the output elements is checked. – – Start the test function with the “OK” key. Select desired output element with the keys “ñ” or “ò”. – Switch desired output element on and off with the key “OK”. output test output – Press function key “ESC” for leaving the test function. Caution: Danger of injury ! Do not reach into the running machine during the function test of the output elements.
PWM Output test This test function checks the function of the magnets. – – – Start the test function by pressing the “OK” key. Select the desired output element by pressing the keys “ñ” or “ò”. Switch the selected output element on and off by pressing the “OK” key. PWM output test output – The issued value for the selected output element is displayed. The value specifies the impulse rate for the controlling of the output element. – Press function key “ESC” to quit the test function.
Input test With this test function the input element to be tested is selected. ATTENTION ! The input elements have been carefully adjusted in the factory. Adjusting and correcting must only be done by trained service staff. – – Start the test function with the “OK” key . Select desired input element with the keys “ñ” or “ò”. The The switching status of the input element is indicated. input test input – Input element Press function key “ESC” for leaving the test function.
Auto-Input test With this test function the function of the input elements is checked. – – Start test function with the “OK” key. Actuate desired input element. The switch status and the number of the actuated input element are indicated. auto-input test – Input element 1 Press the function key “ESC” for leaving the test function. The menu Multitest is indicated.
Sewing motor test With this test function the sewing motor can be checked. 56 – Start test function with the “OK” key. – – Start motor with the key “ñ”. Alter speed with the keys “ñ” or “ò”. The speed is indicated. – Press function key “ESC”. The test is finished, the motor stops. The sewing motor control makes a reference run and the clamping foot is lifted. The menu Multitest appears on the display.
Step motor test With this test function the step motors and the pertaining reference switches can be checked. ATTENTION ! Risk of breakage ! Before the test: Move needle in position “up” by handwheel. – – – Start test function with the key “OK”. Check transverse motion of the step motor (X-axis). Move step motor with the keys “ï” or “ð”. The number of steps done is indicated on the left of the arrow. The status of the reference switch changes around the reference position.
RAM test With this test function the main memory (SRAM and program data memory) is checked. – – 58 Start test function with the “OK” key . The display shows the test result. Display Explanation SRAM OK SRAM ERROR NV-RAM OK NV-RAM ERROR Main memory works perfectly Error in the main memory Program data memory is in order Error in the program data memory Press function key “ESC”. The test is finished. The menu Multitest appears on the display.
EEPROM test This test function checks the read memory (ROM) of the micro-processor. – Start test function with the key “OK”. The display shows the following test results: - ROM-size - Machine class - Software version - Software date - Check sum and status ROM size class version date check sum 1 Hint: The data will vary depending on the software version. – Press function key “ESC”. The test is finished. The menu Multitest appears on the display.
Events In case of failure the menu can give important hints regarding the cause of the malfunction. event memory latest events Event memory = Ereignisspeicher = E4304: E8254: 3x 1x (example) In this menu item all events that occurred are indicated. – Exit the menu item by actuating the “ESC” key. – Continued display by actuating the “ò” key.
DAC III Selection of the submenu for the display of the DAC III parameters. Temp. (°C): 30 UZK (V): 325 Temperature Here the current inside temperature of the control unit is indicated in °C. It should be below 80 ° C. When the temperature of 80°C is exceeded, the error message 3107 will appear. 1 Intermediate circuit voltage sewing motor (UZK) Here the current intermediate circuit voltage for the sewing motor one-level is indicated.
Initialization (Init) The selection of the submenu for the initialization of the event memory and the permanent data. Ereignissp. Var . + Sequ. Maschinenpar. Fr. Konturen Masch. kpl! event memory variants + sequences machine parameters free contours machine complete Event memory Via this menu item the event memory can be reset to zero. Sewing pattern programs (variants) and sequences Via this menu item sewing pattern programs and sequences can be deleted.
8.5.4.4 Free contours Maschine Benutzer Service Freie Konturen Memory-Dongle With the button sewing automat 530 up to nine freely defined seam contours can be created and sewn. The entry of the coordinates is done at the control panel. design edit clear copy 1 no.st.av. no.pat.av. Creating Via this menu item a new seam contour can be created. Note The number of the seam contour is issued automatically.
Determining the contour coordinates When creating a seam contour every individual stitch has to be entered in the control indicating its position in the coordinate system (X- and Y-axis). Therefore the individual coordinate points have to be determined before. This can be done with the help of millimeter graph paper.
Create contour In this menu the X- and Y-coordinates are entered for every individual stitch. append stitch parameter/end Note: In order to enter stitch operations (f. e. intermediate trimming), first finish the contour creating (entering of coordinates) and then insert the stitch operation in the menu change contour by editing. 1 X1: Input of the X-coordinate for stitch 1 Input: -20.0 ... +20.0 Y1: Input of the Y-coordinate for stitch 1 Input: -10.0 ...+10.
Submenu parameter Selection of the submenu for entering the contour parameters Abst. X: Abst. Y: 3.4 3.4 std. rpm dist. x dist. y Standard rpm: Standard speed Input: 100 ... 2700 rpm Distance X: Hole distance in X-direction Input: 0 ... 40.0 mm Distance Y: Hole distance in Y-direction Input: 0 ... 20.0 mm Preset value = outer stitches in X- and Y- direction The value must be changed to match the hole distance of the button (as regard to the correct scaling in the main menu).
Change contour stitch coordin rem.st. ins.st. append stitch parameters no.stitch no.st.av. Stitch coordinates Selection of the submenu for altering the stitch coordinates. Delete stitch: Delete stitch. Input: Stitch number to be deleted 1 Add stitch: Add stitch. Input: Stitch number before which a stitch is to be added. The submenu for altering the stitch coordinate appears. Add stitch (at the end) The submenu for altering the stitch coordinate appears.
1 99 – Select desired stitch with the keys “ñ” or “ò”. – Select stitch with the key “OK”. The submenu for altering a stitch coordinate appears. If a stitch operation is classed with a stitch, this will be marked with an asterisk (*) instead of a diagonal stroke (/) on the display. Submenu “Alter stitch coordinate” This submenu appears when selecting a stitch coordinate from the menu “Stitch coordinates” and after adding or altering a stitch. X10: Y10: Op10: 0.0 0.
Operation Number Description 0 No stitch operation 1 Intermediate trimming Note The intermediate trimming can be programmed up to 10 times within a contour. Between 2 intermediate trimmings at least 3 stitches must be sewn. Delete contour design edit clear 1 copy no.st.av. no.pat.av. – – Select function “Delete” with the keys “ñ” or “ò”. Select desired contour number with the keys “ñ” or “ò”. – Press key “OK”. The contour is deleted.
Copy contour – Select the menu item “copy“ with the “ñ“ or “ò“ keys. – – Actuate the “OK” key. Select the desired sewing pattern number (1-50,91-99) with the “ñ“ or “ò“ keys. – Confirm the selection by actuating the “OK” key. The contour will be copied and the menu “Change contour” will be displayed. In order to change the contour, please follow the instructions of the paragraph “Change contour” on page number 67.
8.5.4.5 Memory dongle Maschine Benutzer Service Freie Konturen Memory-Dongle machine user service free contours memory dongle By using the functions of this submenu, data can be transferred from the machine to the dongle or vice versa. Inhalt Laden Speichern Formatieren contents 1 load save formatting Dongle contents Via this menu item the contents of a dongle connected to the control unit can be displayed.
Displaying the dongle contents Boot dongle If a boot dongle is inserted, information concerning the machine program will be displayed. Klasse: 530 U-Klasse: 000 Version: A05 Datum: 100105 class subclass version date (example) A boot dongle with a machine program for any machine class can be inserted in order to display the dongle information.
Display of the memorized free seam contours (example) If no sewing pattern program or free seam contour is memorized, „—“ will appear, otherwise the corresponding contour name will be indicated. If a dongle of another machine class is inserted, the following information will be displayed.
Contents Via this menu item the contents of a memory dongle connected to the control unit can be displayed. Free seam contours completely Via this menu item the loading of all free seam contours will be started. A window to confirm the selection will appear. – Actuate the “ï“ key (no), in order to cancel the transaction or the “ð“ key (yes), in order to start the transaction.
Memorizing data on the dongle Here program data (sewing pattern programs and sequences) and machine parameters or all free seam contours can be saved from the machine to the dongle. Inhalt Fr. Kont. kpl. Masch. kpl. contents free cont. compl. mach. compl. Contents Via this menu item the contents of a memory dongle connected to the control unit can be displayed. Free seam contours completely Via this menu item the saving of all free seam contours will be started.
A window to confirm the selection will appear. – Actuate the “ï“ key (no), in order to cancel the transaction or the “ð“ key (yes), in order to start the transaction. The program data and the machine parameters memorized on the dongle will be deleted when the saving is started! Note The time needed in order to save the data depends on the number of sewing pattern programs memorized on the machine. Dongle formatting In order to save data on a dongle, the dongle must first be formatted as a data dongle.
Error messages Number Name Possible cause Elimination 4301 Dongle missing No dongle inserted Insert dongle into control unit 4302 Dongle empty • No data saved on • Save data on the dongle dongle 4304 Wrong dongle type Dongle has the wrong format for the selected function • • Use a different dongle Format the dongle 4307 Wrong machine class Data dongle is not formatted for class 510 • • Use another dongle Format the dongle 4311 Error format-ID • Dongle not formatted correctly • Dongl
8.6 Error messages In case of an error in the control system or in the sewing pattern program the display shows a corresponding symbol and an error number. With the help of the following tables the cause of the error can be determined and remedial action can be taken. 8.6.1 No. 78 Error categories Pictogram Name Description 1 Fatal error An emergency stop follows. The button sewing automat must be switched off and on again.
8.6.
Pictogram 80 Description Category Reaction/ Problem elimination Contour exceeds the work surface opening of the clamping foot in X-direction Warning · · · · No sewing start possible Select another clamping foot Choose another sewing pattern Reduce size of sewing pattern in X-direction Contour exceeds the work surface opening of the clamping foot in Y-direction Warning · · · · No sewing start possible Select another clamping foot Choose another sewing pattern Reduce size of sewing pattern in Y-di
8.6.3 Error code 1 Machine errors Description Possible causes Troubleshooting 1051 Sewing motor timeout · Cable to motor faulty · Reference switch faulty . Sewing motor faulty . Mechanics rough-running · Check cable · Check reference switch . Check sewing motor . Check mechanics 1052 Sewing motor overcurrent · Cable to motor faulty · Sewing motor faulty · Control faulty . Software not compatible to the control unit version (A/Bxx.x) · Check cable · Check sewing motor · Check control .
Error code 2201 Description Step motor Y-axis timeout referencing Possible causes Troubleshooting · Cable to reference switch faulty · Reference switch faulty · Check cable . Step motor faulty . Mechanics rough-running . Check step motor .
Error code Description Possible causes Troubleshooting 3301 3320 3322 3330 3332 3340 3341 3350 3351 3353 3360 3361 3400 3401 3403 Error control procedure / Test procedure /Step motor test procedure / Starting procedure / Sewing procedure / Winding procedure / Adjusting aids Internal error - Switch the sewing machine off and on again - Software update - Contact the DA-Service staff 3358 Sewing procedure: Handwheel turned during interruption Handwheel turned manually during sewing interruption Canc
Error code Description 5804 Free Contours: Wrong checksum NV-SRAM faulty Failure - Check via Multitest, check the control - Switch the sewing machine off and on again Data will be reset to factory setting. 5808 Error free seam contour Cannot determine the stitch number Internal error - Switch the sewing machine off and on again - Software update - Contact the DA-Service staff 5809 Free contours: Max. number of contour parts Max.
Error code Description Possible causes Troubleshooting 7701 Protocol error Internal error · Switch machine off and on again · Software update · Contact the DA-Service staff 8151 8156 8159 Error IDMA · Failure · Control faulty Switch machine off and on again Check control 8152 8154 8251 8255 Error IDMA / Booting ADSP / Booting Internal error · Switch machine off and on again · Software update · Contact the DA-Service staff 8252 8257 8258 / 8253 8254 8256 Booting ADSP / Booting XILINX / Booti
9. Sewing Operating and function sequence when sewing: Sewing operation Before the sewing start Starting position Operation/ Explanation - Pedal in resting position Button sewing automat stands idle Needle and fabric clamps in position “up”. Feed material Sewing - - During the sewing cycle Interrupt sewing Operation Continue sewing operation 86 - Step pedal forwards up to step 1. The clamps are lowered. Relieve pedal. The clamps are lifted again. The material can be positioned anew.
10. Maintenance 10.1 Cleaning and checking Caution: Danger of injury ! Switch off main switch. The maintenance of the button sewing automat must only be carried out if the machine is switched off. Maintenance work has to be done after the intervals indicated in the tables at the latest (see column “Operating hours”). The processing of fluffy material may require shorter maintenance intervals. A clean button sewing automat protects from disturbances.
10.2 Oil lubrication 3 2 1 Caution: Danger of injury ! Oil can cause skin eruption. Avoid a longer contact with the skin. Wash yourself thoroughly after a contact. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations. Deliver used oil to an authorized collecting station. Protect your environment. Be careful not to spill any oil.
11. Standard sewing patterns No.
No.
No.
1 92 10 x 10 yes 1 all Description Allowed standard sewing patterns Specified standard sewing pattern number Inner frame, rectangular Dimensions X x Y [mm] inner frame of clamping foot Clamping foot number 12. Clamping feet button clamp Due to the technical circumstances and a safety margin, the sewing field is smaller than the inner frame of the clamp.
13.
Parameter English (displayed on the screen) English (meaning) T1.3.6.7 output alloc. output allocation T1.3.6.8 l.ta cfs long ta clamp foot solenoid T1.4 times times T2 user settings user settings T2.1 language language T2.2 sewing mode sewing mode T2.2 hand switch hand switch T2.3 par.lock. parameter locking T2.4 pattern lock. pattern locking T2.5 sequence lock. sequence locking T2.6.1 lock all lock all T2.6.2 unlock all unlock all T2.7.1 lock all lock all T2.7.
Parameter English (displayed on the screen) English (meaning) T4.1.7 append stitch append stitch T4.1.8 parameter parameter T4.1.8.1 std.rpm standard speed T4.1.8.2 orig. X origin X T4.1.8.2 dist. X distance X T4.1.8.3 orig. Y origin Y T4.1.8.3 dist. Y distance Y T4.1.8.4 end end T4.2 edit edit T4.2.1 stitch coordin stitch coordinates T4.2.2 del.st delete stitch T4.2.3 ins.st. insert stitch T4.2.4 append stitch append stitch T4.2.5 parameter parameter T4.2.5.
Parameter English (displayed on the screen) English (meaning) W05 EMERGENCY-OFF EMERGENCY-OFF W06 SERIOUS ERROR SERIOUS ERROR W07 NOTE NOTE W08 INTERNAL ERROR INTERNAL ERROR W09 CONFIRMATION CONFIRMATION W10 read data read data W11 save data save data W12 format format Z01 output output Z02 input input Z03 rpm rpm Z04 stop pos.
