511 CNC-Automat für Riegel- und Kurznähte CNC automat for bartacking seams and short seams Bedienanleitung / Operating Instructions 1 Aufstellanleitung / Installation Instructions 2 Serviceanleitung / Service Instructions 3 Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 Telefax +49 (0) 5 21/ 9 25 24 35 www.duerkopp-adler.com Ausgabe / Edition: 08/2009 Änderungsindex Rev. index: 00.0 Printed in Federal Republic of Germany Teile-Nr.
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Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Contents Page: Part 2: Installation Instructions – Class 511 (DAC III) 1. Items delivered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. General and transport packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. 3.1 3.2 3.3 3.4 3.5 3.6 Mount stand and control circuitry cabinet Table tops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame parts assembly . . . . . . . . . . . . . . . . . .
2 1 3 4 9 5 8 7 6
1. Items Delivered The items that are supplied depend on your order. Before setup, please check that all the required components are present. This description refers to an automatic bartacker and the individual components which are completely delivered by Dürkopp Adler AG. – 1 Upper part (head) including oil pan “Electro” parts set with: – 2 Control panel – 5 Mains switch – 6 DAC control unit Dürkopp-Adler accessory kit with: – 3 Reel stand – Protective cover (not shown) – – – – 2.
4 Four punch marks for Spax screws Punch-marks from the underside (1 x), only at this point
3. Mount stand and control circuitry cabinet 3.1 Table tops The cutouts of self-manufactured table tops must have the dimensions indicated in the sketch. Caution – Risk of Injury ! The table tops must have the required load-carrying capacity and strength. 3.2 Frame parts assembly 2 3 1 2 – Mount the individual parts of the stand as shown in the illustration. – Set the adjusting screw 3 to ensure the stability of the stand. The frame must be resting with all four feet on the floor.
3.3 Complete the table top 6 5 4 – – – – – – 3 2 1 Place the table top on a worktop upside down. Screw the main switch 6 on the underside of the table top on the left. Screw cable duct 5 tight behind the main switch 6. Screw cable duct 2 tight to the left of the lead-through 1. Put the access line 4 in the cable duct. Fasten the access line 4 by means of strain relief 3.
3.4 Connect the control box to the main switch CAUTION ! Only trained personnel or electricians may work on the electric equipment of the automatic bartacker. The mains plug must be unplugged! 2 2 1 4 – – Take off the switching knob. Loosen the screw 2 in the knob in order to remove. Remove the cover 3 from the main switch. Unlock the locking bar in drill-hole 4 with a screwdriver in order to remove. – – Run the cable from the control box into the cable duct. Insert the cable in the main switch.
3.5 Mount the reference value transmitter and the equipotential bonding 1 6 5 2 4 3 – – – – 8 Screw the reference value transmitter 5 on the stand strut with fixing link 1. Hook the ball mugs of the pedal bars 6 in at the pedal and at the reference value transmitter 5. Screw the potential compensation cable 2 on the fixing link 1.
3.6 Adjusting the working height 2 1 2 The working height is adjustable between 750 mm and 950 mm (as measured to the upper edge of the table plate). – Loosen screws 1 at both legs of the stand. In order to prevent twisting, pull out or push in the table top equally on both sides. The scales 2 at the exterior surfaces of the legs serve as adjusting aid. – Tighten screws 1.
4. Assembly of automatic bartacker 4.1 Mount the oil pan 3 2 1 – – 10 Lay oil pan 1 on table top 3. Align it and screw it tight through the two through bore-fits 2 with two wood screws. Insert thread reel holder 1 in the drill-hole of the table top and screw tight with nuts and washers. Mount and align the thread reel arms and the thread guides. The thread reel arms and thread guides must be positioned exactly one above the other.
4.2 Set up the automatic bartacker 4 3 2 1 8 7 6 5 The small parts for setting up the automatic bartacker are included in the accessories kit. – Place the automatic bartacker 1 on the oil pan 4. – Fasten the bartacker on the left and right sides using the fixtures 5 and 8. Screw the fixtures 5 and 8 tight with the screws 9, the sheets 11 and the counter-nuts 10. – Insert the machine head support 6 in the drill-hole of the table top. – Tilt the automatic bartacker sideways.
4.3 Mount the oil lines 10 – 4.4 8 Fasten oil lines 8 and 9 in the oil pan with the fitting clip 10. The oil filter must be completely surrounded by the felt. Mount the control panel 4 – – 12 9 3 2 1 Screw on the panel 4 to the automatic bartacker using the angle 3. Lay rubber washers between the mounting angle of the control panel and the cast housing. Run the connecting cable 2 under the table top through oil pan 1.
4.5 Mount the cover 9 8 10 6 – – – Lower the cover 9 onto the retaining spring 10. First lay the cable of the control panel in the gap 1 of the cover. Screw the cover on the automatic bartacker with two screws through the drill-holes 6 and 8.
5. Connect the plug connections to the control box 5.
5.2 Wiring 1 To make the tilting of the machine head possible, make sure that the cables leading from the head through the opening in the table top to either the 15-way multiple pin strip at the control box and to the cable duct are long enough. For this purpose the cables must be laid to form an arc 1 with the help of the cable ties.
6. Change sewing feet and fabric support plate 2 1 3 6 5 4 3 The automatic bartacker 511 is delivered with standard sewing equipment. If you have received further optional sewing equipment, this has to be mounted as follows: Caution – Risk of Injury ! Turn the main switch off. Change sewing equipment only when main switch is switched off. Disassemble sewing equipment – Unscrew screw 3. – Pull off holder 5. – Take out sewing feet 4 and 6. – Unscrew screw 1. – Take off support plate 2.
7. Fit eye protection 4 3 2 1 Caution – Risk of Injury ! The automatic bartacker must not be operated without eye protection. – Screw the eye protection 1 on the automatic bartacker 4 with fixing bracket 2 and the two screws 3.
8. Converting automatic bartacker 511-213 to thick fabrics 8.1 General From the factory, the automatic bartacker 511-213 is set for the processing of normal fabrics. If thicker fabrics are to be sewn on the machine, the following alterations have to be made: · The stop position of the machine has to be altered. From the factory, the positioning of the machine is done in the position “Thread lever 3 in the top dead centre = stop position 0” (needle bar stands somewhat deeper).
8.2 Adjust clamp height ATTENTION: Danger of breakage ! When converting the automatic bartacker to thicker fabrics, you must adjust the clamp height. – 8.3 Refer to the service instructions in chapter 6.3 for adjusting the clamp height. Change stop position The stop position is set in the technician mode in the menu “Machine configuration” via the menu item “Stop position” (refer to the operating instructions in chapter 8.5.4.1).
9. Oil lubrication Caution – Risk of Injury ! Oil can cause skin rashes. Avoid prolonged skin contact. If oil or grease contacts your skin, wash yourself thoroughly. CAUTION ! The handling and disposal of mineral oils is subject to legal constraints. Dispose of used oil at an authorized collecting station. Protect your environment. Take care not to spill any oil.
9.2 Oil wicks and felt part in the oil pan 1 2 CAUTION ! When assembling the machine and after a longer stop, the wicks and the felt parts 1 and 2 have to be soaked with some oil. – – – – – – – Tilt automatic bartacker sideways. Put a drop of oil on felt 1. Tilt back automatic bartacker. Screw off cover of winder. Put a drop of oil on felt 2. Place on cover of winder and screw tight.
9.3 Oiling the hook path 2 1 Oiling the hook path – Open hook cover. – Put a drop of oil between driver 2 and path 1. – Shut hook cover. CAUTION ! When assembling the machine and after a longer stop, the hook path and the connecting rod have to be oiled. Caution – Risk of Injury ! Turn the main switch off. Oil the automatic bartacker only when switched off. 10. Setting in motion 10.
10.2 Software installation 10.2.1 General Loading specific sewing software in the DACIII control unit is possible with the help of the “Programmed Dongle”. The “Programmed Dongle” has a label indicating the class and software version. Such a load (boot) process can be used to provide individual DACIII control unit with sewing software (first installation) or to install updated machine software.
10.2.2 Loading the program – – – Turn off the main switch. Insert the dongle in the X111 socket on the control unit (see illustration) Turn on main switch. The software will be loaded. The loading process takes less than 60 seconds. CAUTION ! Do not remove the dongle during the loading process and do not switch off the machine! (This will damage the software.) – – 24 The machine proceeds with a warm start after the software is loaded.
– Now remove the dongle. – If necessary, confirm the software version by pressing the “OK” key. CAUTION ! The machine software must match the machine class. If the software version differs from the machine class, do not confirm the loading. Switch the machine off and repeat the loading process using the correct software version. The adjustment of the control unit is described in the operating instructions in chapter 8 “Operating the 511 Control Unit".
Note The menu cannot be exited before the clamping foot number has been entered. Invoking the configuration menu is only possible after you have entered the clamping foot number. For the optional equipment, please check the operating instructions (Chapter: Optional Equipment). – 10.2.3 The machine is now ready for use. Dongle update via Internet Dongles can be updated with programs available from the Dürkopp Adler homepage. Go to the “www.duerkopp-adler.com” home page.
10.3 Sewing test After completion of the assembly, a sewing test should be made. – Plug in the power supply plug. – Wind up bobbin thread (see operating instructions chapter 7.5) Caution – Risk of Injury ! Turn the main switch off. Thread in needle and bobbin thread only when the automatic bartacker is switched off. – – Thread in needle thread (see operating instructions chapter 7.1). Insert hook thread bobbin (see operating instructions chapter 7.6). – –Turn on main switch.
11. Additional equipment 11.1 Sewing light 3 2 1 4 Sewing light 1 (order no. 9822 510026) and table clamp 3 (order no. 9822 510027) are available for the automatic bartacker 511. – Clamp sewing light to table top 2. 5 – – – – 28 Mount the socket adapter kit 5 (order no. 9870 001021). Connect the wires to the terminal L1 and L2 of the power switch (see also chapter 3.4) Connect the protective-earth connection to the power switch. Insert the plug in the socket 4 under the table top.
