00 - 69 Operating manual
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Table of contents 1 About this operating manual ..................................................... 3 1.1 1.2 1.3 1.4 1.5 1.5.1 1.5.2 Scope of application of the operating manual............................... 3 For whom is this operating manual?............................................. 3 Conventions of representation– Symbols and characters ............ 4 Other documents .......................................................................... 4 Liability.........................................
Table of contents 2 6 Set-up......................................................................................... 59 6.1 6.2 6.2.1 6.2.2 6.2.3 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 68 6.5 6.6 6.7 6.8 6.9 6.10 7 Delivery scope ............................................................................ 59 Installing the sewing unit............................................................. 60 Transportation....................................................................
About this operating manual 1 About this operating manual The operating manual for the 100-69 sewing unit was compiled with the utmost care. It contains information and notes in order to make long-term and reliable operation possible. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback, chapter 6.10 Customer Service. Please regard the operating manual as part of the product and keep it in a safe place where it can be easily accessed.
About this operating manual 1.3 Conventions of representation– Symbols and characters Different information is depicted or highlighted in this operating manual by the following characters for easier and quicker understanding: Symbol/character • Meaning Lists are identified by bullet points. 1. Instructions are numbered and have to be performed in the specified order. 2. References to further information in this operating manual or other documents are identified by this symbol.
About this operating manual 1.5.1 Transportation Dürkopp Adler cannot be held liable for any damage during transport. Check the delivered product immediately after receiving it. Report any damage to the last transport manager. This also applies if the packaging is not damaged. Keep the machines, devices and packaging material in the condition they were at the time when the damage was identified. That secures any claims towards the transport company.
About this operating manual 6 Operating manual 100-69 version 00.
Performance description 2 Performance description The 100-69 is a sewing unit for the runstitching of piped pocket, flap pocket and welt pocket openings with rectangular or slanted pocket corners. 2.1 Features The Beisler 100-69 is a sewing unit for automated runstitching of piped pocket, flap pocket and welt pocket openings with rectangular or slanted pocket corners. The slanted pocket corners result from the offset of the two seam rows.
Performance description The comprehensive test and monitoring system MULTITEST is integrated in the DAC. A microcomputer does the control tasks, supervises the sewing process and indicates operating errors and malfunctions in the display. Optional equipment Due to a flexible system of optional equipment the sewing unit can be optimally adapted to the respective application at low cost.
Performance description 2.3 Optional equipment Due to a flexible system of optional equipment the sewing unit can be optimally adapted to the respective application at low cost. = Standard equipment Optional equipment 100-69 (slanted pocket) Order No.
Optional equipment 100-69 (slanted pocket) Order No. 100-69 (rectangular pocket) Performance description Breast welt processing B169 590094 Kit breast welt processing Consists of flap clamp for the breast welt processing, second photocell rotatable to the left, as well as 5 laser marking lamps with attachments.
1970 593314 Optional equipment Vacuum (side channel blower) For an exacte positioning of the workpieces without inhouse vacuum unit, a side channel blower can be adapted into the stand. 100-69 (slanted pocket) Order No. 100-69 (rectangular pocket) Performance description Miscellaneous 0745 598134 Sewing light with transformer 0745 598254 Set of castors Set of transport castors in order to move the sewing unit without external appliances.
Optional equipment 100-69 (slanted pocket) Order No. 100-69 (rectangular pocket) Performance description Clamps 12 B169 590034 Set of clamps 200 mm Universal clamp right with folding plate, without flap clamp for jackets, trousers and linings. Seam length without flap 200 mm, with flap 180 mm.
Performance description 2.4 Technical data Technical data 100-69 Sewing stitch type 301/Double lockstitch Number of needles 2 Needle system 2134-85 Needle size: [Nm] 80-100 Number of stitches (programmable) [min-1] 3000 Number of stitches at factory setting: [min-1] 2500 Stitch length (programmable) [mm] 0.5-3,0 Number of condensed stitches [n] (programmable) 1-10 Number of bartack stitches [n] (programmable) 0-5 Seam distance [mm] 4.
Performance description 14 Operating manual 100-69 version 00.
Safety instructions 3 Safety instructions This section contains basic instructions for your safety. Read the instructions carefully before setting up or operating the machine. Make sure to follow the information included in the safety instructions. Failure to do this can result in serious injury and damage to the machine. 3.1 Basic safety instructions The machine may only be used as described in this operating manual. The operating manual must be available at the machine's location at all times.
Safety instructions Requirements to The machine may only be set up by qualified specialists. be met by the personnel Maintenance work and repairs may only be carried out by qualified specialists. Work on electrical equipment may only be carried out by qualified specialists. Only authorized persons may work on the machine. Every person who works on the machine must have read the operating manual first. Operation Inspect the machine while in use for any externally visible damage.
Safety instructions Symbols In the case of dangers to personnel, the following symbols indicate the type of hazard: Symbol Type of danger General danger Danger due to electric shock Danger due to sharp objects Danger due to crushing Examples Examples of the layout of the warnings in the text: DANGER Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a warning looks like for a hazard that will result in serious injury or even death i
Safety instructions CAUTION Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is not complied with. ATTENTION Type and source of the danger Consequences in the event of noncompliance Measures for avoiding the danger This is what a warning looks like for a hazard that could result in material damage if not complied with.
Machine description 100-69 4 Machine description 100-69 The 100-69 is a sewing unit for the runstitching of piped pocket, flap pocket and welt pocket openings with rectangular or slanted pocket corners. The correct operating principle involves a sequence of different steps and requires precise knowledge of all operating controls. 4.1 Sewing unit The illustration below shows the sewing unit 100-69. Fig. 1: Complete overview of the 100-69 Operating manual 100-69 version 00.
Machine description 100-69 4.2 Software description The software and all its setting possibilities is explained in detail in the Programming instructions. The Programming ínstructions are available together with the Service Instructions. At this point only a short overview of the control panel with its keys and corresponding functions is added. Fig.
Operation 5 Operation The Beisler 100-69 is a sewing unit for the runstitching of piped pocket, flap pocket and welt pocket openings with rectangular or slanted pocket corners. Fault-free operation is necessary in order to achieve a good sewing result. In order to achieve this, all relevant operations on the 100-69 will be explained below. 5.1 Working methods DANGER Danger of being crushed! Do not reach under the downholder, the feeding clamp and the folder during the positioning process.
Operation 5.1.1 Working method "Production of trousers" Possible processing variants • Front trousers pockets with underlaid pocket bag. • Hind trousers pockets with or without flap, with underlaid pocket bag. • Hind trousers pockets with or without flap, with automatically fed reinforcement strip. Positioning method Example: Hind trousers without flap, with pocket bag positioned underneath Fig. 3: Production of trousers 1st step ཱ (1) - Pocket bag clamp (2) - Markings 1st step: 1.
Operation Fig. 4: Production of trousers 2nd step ི ཱི ུ (3) - Fabric downholder (4) - Marking (5) - Center positioning point 2nd step: 1. Position the hind trousers at the center positioning point (5) and the marking (4). 2. Actuate the central foot switch. The hind trousers is clamped by the fabric downholder (3) in its position. 3. Smooth out the clamped hind trousers in the dart area. 4. If the machine is additionally equipped with vacuum: Actuate the left foot switch. The vacuum is switched on.
Operation A detailed description of the alignment of the different types of piping on the feeding clamp follows. See “Positioning of piping strips”. 3. Actuate the central foot switch. The folder (6) lowers. 4. Actuate the central pedal once again. The sewing cycle starts. 5.1.2 Working method “Breast welt pocket" Sewing patterned or plain goods When processing plain goods without pattern it is not necessary to align jacket front part and breast welt as per pattern.
Operation Fig. 7: Breast welt pocket 2nd step ཱི ུ ཱུ ྲྀ ཷ ླྀ (4) - Left marking (5) - Pocket bag (6) - Flap clamp (7) - Breast welt (8) - left clamp (9) - right clamp 2nd step: 1. Remove the breast welt (7). 2. Position the pocket bag (5) at the left laser (4). 3. Step on the central pedal. The fabric clamps move to the front. The right clamp (9) clamps the jacket front. The left clamp (8) remains without pressure Fig.
Operation 3rd step: 1. Position the breast welt (7) at the stop of the left fabric clamp (at the front laser). 2. Fold back the seam allowance (10) at the clamp and check the course of the pattern in longitudinal direction. Correct the course of the pattern by slightly pulling the jacket front or by shifting the flap clamp (6). 3. Step on the central pedal. Pressure is applied on the left fabric clamp (8). 4. Actuate the central pedal. The folder lowers. 5. Actuate the central pedal once again.
Operation 1. Pull the lock (1) upwards. 2. Swing the complete folding station (2) with folder to the right. The sewing point is freely accessible. With the sewing unit switched on, a safety message appears on the screen of the control panel. Fig. 10: Safety message Swinging the folding station back Swing back the folding station (2) until lock (1) clicks into place. Fig. 11: Folding station lock (1) - Lock/knob Operating manual 100-69 version 00.
Operation 5.3 Removing the fabric sliding sheet DANGER Risk of injury Turn the main switch off. Remove the fabric sliding sheet only with the sewing unit switched off. Changing the hook thread bobbins: 1. Turn the main switch off 2. Lift the fabric sliding sheet (2) in the area of the recess (1) on the table top and swing it to the left. Fig. 12: Removing the fabric sliding sheet (1) - Recess on table top 28 ཱ (2) - Fabric sliding sheet Operating manual 100-69 version 00.
Operation Removing the hook thread bobbins (for maintenance work and adjustments): 1. Turn the main switch off 2. Completely lift the fabric sliding sheet at the rear pin (3). Fig. 13: Completely removing the fabric sliding sheet ི (3) - Pin 5.4 Needles and threads In order to achieve the optimal sewing result, the appropriate needles and yarns should be employed. 5.4.
Operation Often two-ply core threads are offered by the thread manufacturers with the same designation as three-ply polyester fibre threads (3cyl.-spun). This causes uncertainty with regard to twisting and thread thickness. When in doubt, unravel the thread and check whether it is twisted 2- or 3-ply. The label no. 120 on the thread reel of a core thread corresponds e.g. to the thread size Nm 80/2 (see table values in brackets).
Operation 5.4.2 Changing the needles WARNING Risk of injuries from cuts and stitches! Turn the main switch off. Change the needles only with the main switch switched off. Do not reach into the area of the centre knife (3) when changing the needles. ATTENTION Material damage! After changing to another needle size the needle protection on the hook has to be readjusted, Service Instructions. Fig.
Operation 5.5 Threading in the needle thread WARNING Risk of injury Turn the main switch off. Thread in the needle thread only with the sewing unit switched off. Fig. 15: Threading in the needle thread Thread in the needle thread as shown in the picture. 32 Operating manual 100-69 version 00.
Operation 5.6 Winding on the looper thread The separate bobbin winder makes it possible to wind the hook thread independently from the sewing operation. Fig. 16: Separate winder ཱ ི ཱི (1) - Guide (2) - Bobbin thread tension (3) - Winder flap (4) - Reflecting surface 1. Remove remaining thread from the bobbin hubs before winding. 2. Put the thread reel on the thread reel holder. 3. Guide the thread through the drill-hole of the unwinding arm. 4. Guide the thread through guide (3). 5.
Operation 5.7 Residual thread monitor WARNING Risk of injury Turn the main switch off. Clean the lenses of the light barriers only with the sewing unit switched off. The residual thread monitor monitors the left and right hook thread bobbin with the infrared reflected light barriers (1) and (2). Fig.
Operation The sewing of the pocket opening is safely finished with the thread remaining in the reserve groove of the bobbin hub. The transport carriage stops in its rear end position. 1. Turn the main switch off. Clean the lenses of the light barrier with a soft cloth after every bobbin change. 2. Turn the main switch on. 3. Start a new sewing cycle. 5.
Operation Fig. 19: Swinging the corner knife station (1) - Corner knife station Swivelling the corner knife station out Swing out the corner knife station (1) to the left. The knives are accessible for adjusting and servicing. Swivelling the corner knife station in Swing the corner knife station (1) back under the sewing unit and make sure it locks. ATTENTION Material damage! The corner knife station must audibly lock when being pushed in.
Operation 5.8.2 Setting the corner knife WARNING Caution: Danger of injury! Turn the main switch off. Set the corner knife station only with the sewing unit switched off. Swinging out the corner knife station Fig. 21: Setting the corner knife rectangular corners ཱ ི ཱི (1) - Knife carrier (2) - Screw slanted corners ཱ ི ཱི (3) - Knife carrier (4) - Screw Setting the angle of the corner knife station The angle of the corner knife is set by twisting the knife carriers (1) and (3). 1.
Operation Fig. 22: Cut sketch Rectangular pocket corners: The right and the left corner knife incision are parallel Slanted pocket corners: The left corner knife incision is displaced of +/- 13 mm in relation to the incision on the right side 5.9 Sewing procedure In order to achieve a good sewing result, the machine must be operated correctly. In the following the different operation steps will be explained. 5.9.1 Switching on Fig.
Operation Fig. 24: Message display 2. Press the EMERGENCY-stop (1). If the transport clamps are not at the reference position, a reference run is made. 5.9.2 Reference position WARNING Danger of being crushed! Do not reach between the folder and the folding table! The reference position is necessary to reach a defined initial position. When the sewing unit is switched on, the control checks whether the transport carriage is in its rear end position.
Operation 1. Press the EMERGENCY-stop. A reference run is started. The transport carriage stops in its rear end position. 2. The display changes to the main screen of the sewing unit. 5.9.3 Starting the sewing cycle 1. Actuate the left foot switch. By actuating the central foot switch repeatedly the different steps of the feeding process are started one after the other. The individual steps depend on the working method and on the equipment of the sewing unit.
Operation 5.9.5 Switching off Fig. 27: Switching off the sewing unit (1) - Main switch Switch off the main switch (1) (turn counter-clockwise). 5.10 Quick clamp adjustment/folder monitoring The lateral position of the transport clamps is influenced by the solenoid switches S12 and S11. Fig. 28: Folder coding S12 S11 According to the equipment the solenoids are fitted on the folders in different positions.
Operation Fig. 29: Different folders ཱ ི (1) - for double pipings (2) - for simple piping left 42 (3) - for simple piping right Operating manual 100-69 version 00.
Operation 5.11 Functions/operation of the optional equipment This chapter explains the functions and the operation of the most important optional equipment. 5.11.1 Tape feed unit The step motor- and length-controlled tape feed with automatic trimming transports the reinforcement strip under the pocket opening and cuts it off at the seam end (e.g. when sewing inside and outside pockets of men's jackets). A sensor supervising the tape feed is integrated in the tape feeding unit.
Operation Fig. 31: Tape feed in detail (depicted without tape roll) ཱི ཱ ི (1) - Screw (2) - Setting ring (3) - Adapter (inside) (4) - Wire bow Fig. 32: Setting ཷ (8) - Fabric sliding sheet (9) - Cover ླྀ ཹ (10) - Damper slide 1. Loosen screw (1) and pull off the setting ring (2) from the shaft. 2. Remove the empty tape roll including the adapter (3). 3. Insert the adapter (3) into a new tape roll on both sides (right and left). 4. The full tape roll has turn while unwinding. 5.
Operation Function and operation Before the next sewing cycle the transport roller of the feeding device advances the reinforcement strip a little. When sewing the pocket opening the reinforcement strip is seized and sewn in according to the set sewing length. The tape projection at the seam beginning and seam end can be set in the menu item “Seam parameters” with the parameters 21 and 22 (see Programming Instructions). 5.11.
Operation This procedure ensures that there is always enough zipper material available for a warp-free sewing. Activating and switching the zipper device on 1. Press the icon. The zipper device is activated. 5.11.3 Downholder and Pocket bag clamp With these equipment hind trousers and pocket bags are safely held when smoothing out the fullness caused by the dart. The devices consist of the following components: • Downholder (2) • Pocket bag clamp (1) Fig.
Operation Function 1. Push the pocket bag under the pocket bag clamp (1) and align it. 2. Align the hind trouser. 3. Step forward on the left pedal. The downholder (2) lowers and locks the hind trouser in its position. 4. Smooth out the clamped hind trousers laterally and to the front. 5.11.4 Stacker The grip stacker or the throw-over stacker can both be deployed at the 100-69. Both stackers are inserted in the seat (1) shown below and locked (2) in place. Fig.
Operation Switching the stacker on • Switch on the grip stacker in the menu "Pocket parameters", Programming Instructions. Basic position 1. Stacker shackle (1) at the front, stacker grip (2) open. The opened stacker grip (2) should be positioned 20-25 mm in front of the table top, so that the workpieces can be passed. 2. With the stop signal the stacker grip (2) moves to the front and seizes the workpiece. 3. The stacker shackle (1) swings to the back and pulls the workpiece off the table. 4.
Operation Throw-over The finished workpieces are stacked on the throw-over stacker. stacker The stacked and clamped workpieces can be removed when actuating the foot switch. The throw-over stacker is driven by a trigger and controlled automatically. Activate the stacker: • Activate the throw-over stacker via the control panel in the menu "machine parameters", Programming Instructions. The parameter signals to the control unit that the sewing unit is equipped with a throw-over stacker.
Operation Fig. 38: Throw-over stacker swung-out ཱ ི ཱི ུ ཱུ (1) - Smoother (2) - Clamping pipe (3) - Clamping pipe (4) - Stacked goods stand (5) - Holder (6) - Foot pedal Function sequence • During the sewing cycle the material runs into the opening between the stacked goods stand (4) and the clamping pipe (3). • After the incision of the corners and the lifting of the feed clamps, the stacking process is triggered by a control pulse.
Operation Removing the stacked workpieces 1. Actuate the foot switch (6) and hold it down. The stacked goods stand (4) is lowered. 2. Remove the stacked workpieces. 5.11.5 Roll-off device The stacker extension is used in conjunction with the throw-over stacker. The transport rollers (1) convey the workpiece into the stacker opening. This is necessary for all workpieces positioned in transverse direction or for those which are too short for being seized by the throw-over stacker (e.g.
Operation Function Fig. 39: Transport rollers of the stacker (1) - Transport rollers • With the lifting of the feeding clamps after the sewing and cutting sequence, the transport rollers (1) lower. • The transport rollers (1) convey the small workpiece into the stacker opening. • The stacking process follows. 5.11.6 Blow-out device The blow-out device (1) is used in conjunction with the bundle clamp. The blower pipe conveys the workpiece out of the sewing area. Fig.
Operation Switching the blow-out device on • Switch on the blow-out device in the menu item “Seam parameters”, Programming Instructions. Note: The blower pipe continues blowing until the light barrier at the stapler control is free. 5.11.7 Bundle clamp The bundle clamp including the positioning table is designed for the production of trousers. The bundles are deposited on the table and stuck in the bundle clamp.
Operation Fig. 41: Bundle clamp ཱ ི ཱི (1) - Transport rollers (2) - Table extension (3) - Bundle clamp (4) - Foot switch Function and operation 1. Step the foot switch (4) down and hold it down. The bundle clamp (3) opens. 2. Insert the hind trousers parts into the bundle clamp (3). 3. Release the foot switch. The bundle clamp (3) closes. 4. Deposit the clamped hind trousers parts on the table extension (2).
Operation 5.12 Maintenance DANGER Risk of injury Turn the main switch off. The maintenance of the sewing machine must only be done when the machine is switched off. ATTENTION Material damage! Do not use any solvents for washing out the filter tray and the filter element! They destroy the filter tray. 5.12.1 Cleaning A clean sewing unit protects from malfunctions! Clean and check daily: Fig.
Operation Clean and check daily: Fig. 43: Cleaning (1) - Water separator ཱ (2) - Drain screw 1. Check the water level in the pressure regulator. The water level must not reach the filter element. 2. After screwing in the drain screw (2) blow the water with pressure out of the water separator (1). The filter element separates dirt and condensed water. After a certain time of operation wash the dirty filter tray and the filter element with benzine and blow them clean with the compressed air pistol.
Operation 5.12.2 Oil level control For filling up the oil reservoirs use nothing but DA 10 lubricating oil or an equivalent oil with the following specification: • Viscosity at 40° C: 10 mm2/s • Ignition point: 150° C DA 10 is available from the DÜRKOPP ADLER AG sales offices under the following parts numbers: Amount Parts number 250- ml container 9047 000011 1-liter container 9047 000012 2-liter container 9047 000013 5-liter container 9047 000014 Fig.
Operation 58 Operating manual 100-69 version 00.
Set-up 6 Set-up In the following, the steps are listed in chronological order. The structure of the chapter is oriented towards this sequence. The manufacturer will not be held liable for damage resulting from improper use. WARNING Danger of injury due to insufficient technical knowledge During the installation of the machine, insufficient technical knowledge can lead to serious injuries. The machine should be installed ONLY by trained personnel.
Set-up 6.2 Installing the sewing unit 6.2.1 Transportation . CAUTION Risk of injury due to incorrect transportation! Do NOT lift the sewing unit at the table tops. ALWAYS use an elevating platform truck or a forklift CAUTION Risk of injury due to unstable footing! Before commissioning the sewing unit screw out the stand feet until a secure footing is achieved. Lifting the sewing unit • Only with an elevating platform truck or a forklift. Stand Fig.
Set-up Stand For in-house transport the stand can be equipped with four castors. with castors Fig. 46: Stand with castors ཱ (1) - Nuts (2) - Stand feet (3) - Castors ི Rolling the sewing unit (optional) 1. For transport purposes unfasten the nuts (1) of the stand feet (2) and screw in the stand feet (2). 2. After transport secure the sewing unit by turning the stand feet (2) out until the castors lift off the ground (3). 3. Tighten the nuts (1). 6.2.
Set-up 6.2.3 Setting the working height The working height is adjustable between 797 and 1138 mm (measured to the upper edge of the table plate). The sewing unit is set to the lowest working height of 797 mm at delivery. CAUTION Be careful when loosening the attachment screws. The sewing unit may keel over when the tubular feet of the frame are pulled out. Fig. 47: Setting the working height (1) - Screws Set the height of the sewing unit by pulling equally the tubular feet of the frame. 1.
Set-up 6.3 Attaching the machine parts removed for shipping 6.3.1 Attaching the thread reel holder Fig. 48: Attaching the thread reel holder ཱ ི ཱི (1) - Unwinding arm (2) - Thread reel holder (3) - Reel plate (4) - Drill-hole 1. Insert the thread reel holder (2) in the drill-hole (4) of the table top and fasten it with a nut underneath the table top. 2. Mount and align the reel plate (3) and the unwinding arm (1) as shown in the illustration. 6.3.2 Mounting the control panel Fig.
Set-up 6.3.3 Fixing the winder Fig. 50: Fixing the winder ཱ (1) - Winder (2) - Take-up 1. The winder (1) is inserted into the take-up (2). 6.3.4 Table extensions (optional equipment) Rest table (large) The mounting of the small rest table is identical with the mounting for this rest table. Fig. 51: Table extension to be used for stacking. ཱ ི ཱི ུ (1) - Table extension (2) - Mounting bracket (3) - Screws 64 (4) - Counterplate (5) - Stand rail Operating manual 100-69 version 00.
Set-up 1. Insert the counterplate (4) into the stand rail (5). 2. Loosely fix the mounting bracket (2) with screws (3) (4x) with the counterplate (4). 3. Align the table extension's height according to the height of the table top and tighten screws (3) (4x). Rest table (small) The mounting of the small rest table is identical with the mounting for the large rest table. Fig. 52: Attachment table extension Operating manual 100-69 version 00.
Set-up 6.4 Electrical connection DANGER Risk of injury due to electric power! Unprotected contact with electric power can cause dangerous injuries to life and limb. All work on the electrical equipment may ONLY be carried out by qualified electricians or other appropriately trained persons. ALWAYS disconnect the power plug before carrying out work at the electrical equipment. 6.4.1 Connecting the control panel DACIII Fig. 53: Connection control panel ཱ (1) - Plug (2) - Screws 1.
Set-up 6.4.2 Connecting a separate winder Fig. 54: Connection separate winder (1) - Plug X412 ཱ (2) - Equipotential bonding 1. Insert the plug of the bobbin winder into the socket (1) underneath the table top and secure with a cap nut. 2. Connect the potential compensation cable (2). 6.4.3 Checking the nominal voltage and connecting to the mains Fig.
Set-up 3. Check the configuration of the connections at the switch element and change the connections according to the existing mains voltage (see wiring diagram). 4. Attach the cover again and fasten the screw. 5. Connect the mains plug. 6.4.4 Checking the nominal voltage of the vacuum device The adaptation to the local mains voltage has to be done at the terminal strip in control box (1). This adaptation may only be carried out by qualified electricians. Fig.
Set-up 6.5 Pneumatic connection For the operation of the pneumatic components the sewing unit has to be provided with anhydrous compressed air. ATTENTION Material damage! For a trouble-free function of the pneumatic control processes the compressed air net has to be rated as follows: Even at the moment of the highest air consumption, the minimum operating pressure must not drop below 6 bar . In case of a important air pressure decrease: • Increase the compressor output.
Set-up Setting the operating pressure The operating pressure amounts to 6 bar. It can be read off at the manometer (3). 1. To adjust the operating pressure pull up and turn handle (4). • Turning in clockwise direction = the pressure is increased • Turning counter-clockwise = the pressure is reduced ATTENTION Material damage! No oil-bearing compressed air must be fed from the compressed air line.
Set-up 6.6 Conncetion to the in-house vacuum unit Note: In case there is no in-house vacuum unit available, the vacuum device hat to be ordered in addition. The connection procedure is explained in the supplementary instructions. ATTENTION Material damage! When mounting the vacuum device (side-channel blower) it is absolutely necessary to exchange the joint ring (3) (black) at the connection valve against a filter ring (white) (included in the accessories). Fig.
Set-up 6.7 Oil lubrication WARNING Caution: Danger of injury! Oil can cause skin rashes. Avoid a longer skin contact with the oil. After contact wash yourself thoroughly. ATTENTION Material damage! The handling and disposal of mineral oils is subject to legal regulations. Deliver used oil to an authorized collecting station. Protect your environment. Pay attention not to spill any oil.
Set-up Fig. 59: Checking the oil level ཱ (1) - Drill-hole (2) - Oil reservoir Checking the oil level for the lubrication of the machine head The oil level in the oil reservoir (2) must not drop below the marking “Min”. If necessary, fill oil through the drill-hole (1) up to the upper marking "Max". 6.8 Putting into operation After completion of the installation work a sewing test should be made.
Set-up 6. By actuating the left pedal the various steps of the positioning procedure are triggered successively and the sewing cycle is started. ATTENTION Material damage! At sewing start the workpiece has to lie underneath the feeding clamps. Any movement of the transport carriage without material damages the coating of the feeding clamps. • For the selection of the sewing program and further settings of the control unit, Part 4: Programming Instructions.
Set-up 6.9 Installation of the software ATTENTION Material damage! During the loading process do not remove the USB flash drive and do not switch off the machine (otherwise you will destroy the software). Fig. 60: Connecting the USB flash drive 1. Switch off the sewing unit. 2. Insert the USB flash drive vertically into the control panel. 3. Switch on the sewing unit. 4. Change to the menu DAC-Update. This screen will be displayed: Fig. 61: Message display 5. Press the OK button.
Set-up Fig. 62: Message display 6. Wait until the storing of the programs for the operation and the control is finished. The USB flash drive must not be removed from the control panel while the LED is still flashing. After the transfer this screen will be displayed: Fig. 63: Message display The sewing unit verifies the new program. After the verification is completed this this screen will be displayed: Fig. 64: Message display 7. Press the OK button. The update is completed.
Set-up 6.10 Customer service If you have any questions regarding the machine, damage occurring, or wear, please contact Dürkopp Adler AG Potsdamer Str.190 33719 Bielefeld Phone: +49 (0) 180 5 383 756 Fax.: +49 (0) 521 925 2594 E-Mail: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating manual 100-69 version 00.
Set-up 78 Operating manual 100-69 version 00.
Decommissioning 7 Decommissioning In order to remove the machine from service for a longer period or definitely, some operations have to be carried out. WARNUNG Risk of injury due lacking of care When decommissioning the machine, a lack of care or expertise can lead to serious injuries. Clean the machine ONLY when it is switched off. Avoid skin contact with oil rests. ONLY trained personnel may disconnect the machine. How to decommission the machine: 1. Switch off the main switch. 2.
Decommissioning 80 Betriebsanleitung 100-69 Version 00.
Disposal 8 Disposal The machine must not be disposed of in the normal household waste. The machine must be disposed of in an appropriate and correct manner according to the national regulations. ATTENTION Risk of environmental damage due to incorrect oil disposal. Incorrect disposal of old oil can result in severe environmental damage. ALWAYS observe the legally prescribed regulations for disposal of oil.
Disposal 82 Betriebsanleitung 100-69 Version 00.
Subject to design changes - Printed in Germany - © Dürkopp Adler AG - Original Instructions - 0791 B16901 - 00.0 - EN - 05/2013 DÜRKOPP ADLER AG Potsdamer Str.190 33719 Bielefeld Germany Phone +49 (0) 521 925 00 E-Mail: service@duerkopp-adler.com www.duerkopp-adler.
