Installation Guide
polishedpro | 5.2mm Rigid Core
DuraDecor | P: (855) 700 - 5666 | customercare@duradecor.com | duradecor.com | revised on 06.23.23 | Page 4
1. Substrate Preparation
General Substrate Guidelines
Ensure the substrate is clean, dry, at, sound and
suitably prepared according to these instructions prior
to installation, as manufacturer is not responsible for
problems related to substrates that have not been
properly prepared. All substrates must be free of visible
water or moisture, dust, residual adhesives and adhesive
removers, solvents, wax, oil, grease, asphalt, visible
alkaline salts or excessive eorescence, mold, mildew
and all other extraneous coating, lm, material or foreign
matter. Substrate and/or suboor deection, movement, or
instability may cause issues with the ooring installation –
these are not covered under warranty.
Flatness Guidelines
Check all substrates for atness prior to installation. All
substrates must have a oor atness of FF32 and/or have
a maximum deviation of < 1/8-in. gap (2 x US quarters
should not slide underneath) within 6-ft. and ≤ 1/16-in. gap
(1 x US quarter should not slide underneath) within 1-ft..
Substrates that do not meet this requirement must be
corrected appropriately before installation begins.
Concrete Substrates
All concrete substrates must be at least 28-days old, free
of contaminates and structurally sound. If required, atten
and/or smooth the surface using a suitable, moisture-
resistant, commercial-grade leveling or patching compound,
following the product instructions. Do not install if water
or hydrostatic pressure is visible, present or suspected. If
a chemical adhesive remover has been used, contact the
technical department. For all on and below grade concrete
substrates refer to "Concrete Moisture Requirements".
All expansion joints must have a suitable expansion joint
covering system installed to allow for expansion and
contraction of the concrete. All dormant construction joints
and surface cracks > 1/4-in. must be cleared of all dust, dirt
and debris and lled with a rigid crack treatment designed
for use in construction joints or cracks. Follow the products
instructions and ensure surface is troweled ush with
surface of concrete.
Concrete Moisture Requirements
For all On and/or Below Grade concrete substrates, test
the surface to conrm it is absorbent (porous). Follow the
ASTM F3191 Standard Practice for Field Determination of
Substrate Water Absorption (Porosity) for Substrates to
Receive Resilient Flooring - water droplet(s) placed on the
surface must be absorbed into the concrete within 12-hours
for the surface to be considered absorbent. If required, the
concrete can be made porous by mechanical methods, such
as diamond grinding, a DiamaBrush buer attachment,
shotblasting or similar.
Installation Instructions
If the substrate cannot be made porous and will not have
a topical moisture mitigation system installed, install a ≥
6-mil thick polyethylene (PE) sheet, which is available at
most home improvement stores. Use sheeting that is ≤ 10-
ft. wide to prevent wrinkles and folds. Sheeting must be
installed over the entire area and extend at least 2-in. up the
walls. All seams must be overlapped and sealed according
to the product instructions.
Gypsum / Lightweight Concrete Substrates
Lightweight or gypsum substrates must be dry (according
to the product manufacturer’s requirements) and have
a minimum compressive strength of 2000 PSI when
installed over a wood substrate or 3000 PSI when
installed over a concrete substrate. Lightweight or gypsum
substrates must be installed and prepared in accordance
with ASTM F2419 or ASTM F2471, respectively. Gypsum
and lightweight substrates must be rmly bonded to a
structurally sound suboor. All cracked or fractured areas
must be removed and repaired with a compatible repair
product. New or existing gypsum or lightweight substrates
may require a sealant or primer be installed prior to resilient
ooring installation - follow the product manufacturer’s
recommendations regarding preparation for resilient
ooring.
Wood Substrates
All wood substrates must be structurally sound, dry
and within the moisture content percent (MC%) for your
region. Wood substrates and suboors must be compliant
with and, if necessary, prepared in accordance with
ASTM F1482. Wood substrates should be of double layer
construction with a recommended total thickness of 1-in.
or more, depending on federal, state and local building
codes. Sleepers and sleeper systems must not make direct
contact with concrete.
Resinous Coating Substrates
When installing directly over a resinous coating, such as
an epoxy coating or a moisture mitigation system, ensure
the coating is clean and free of contaminates, structurally
sound, smooth, dry and has cured for the prescribed length
of time.
Metal Substrates
Metal substrates must be clean, dry, structurally sound
smooth and free of oil, rust and/or oxidation. When installing
in areas that may be subject to topical water, moisture
and/or high humidity, an anti-corrosive coating should be
applied to protect the metal substrate. Contact a local paint
or coating supplier for coating recommendations.
Other Substrates
Installing over existing resilient vinyl ooring is not
recommended. However, it may be possible over some
materials, such as VAT, VCT, quartz tile, solid vinyl tile, sheet