Powerpack Pro 300 / 600 USB CLAMPS REVERSED POWER FAULT BATTERY LEVEL AC ON/OFF Powerpack Pro OFF AC OUTLET ON AC OUTLET Owner’s Guide
ii
Trademarks DURACELL® is a registered trademark of The Gillette Company, used under license. All rights reserved. Notice of Copyright Duracell® Powerpack Pro 300 / 600 Owner’s Guide © 2014 Duracell. All rights reserved.
About this guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Duracell® Powerpack Pro. Conventions used The following conventions are used in this guide. WARNING Warnings identify conditions that could result in personal injury or loss of life. WARNING Cautions identify conditions or practices that could result in damage to the product or to other equipment.
Important Safety Instructions Important: Before using your Duracell® Powerpack Pro, be sure to read and save these safety instructions. Warnings and Cautions WARNING: Shock hazard. Keep away from children. Do not insert foreign objects into the DC Power Socket, the Jump-Start Cable Port, or the ventilation holes. Do not expose this product to water, rain, snow, or spray. Do not open the Duracell® Powerpack Pro. There are no user serviceable parts inside the unit.
WARNING: Heated surface Ensure at least 2” (5 cm) air space is maintained on all sides of the Duracell® Powerpack Pro. During operation, keep away from materials that may be affected by high temperatures such as blankets, pillows and sleeping bags. WARNING: Fire hazard Jump-start cable clamps must be connected positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”).
WARNING: Risk of unsafe operation When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of equipment could result in serious injury and property damage. We strongly recommend that this product NOT be modified and/or used for any application other than for which it was designed. Read and understand all warnings and operating instructions before using any equipment.
Precautions when working with batteries WARNING: Explosion, fire or burns Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 1. Make sure the area around the battery is well ventilated. 2. Never smoke or allow a spark or flame near the engine or batteries. 3. Be careful not to drop a metal object on the battery or allow a metal tool to simultaneously touch the positive and negative cable ends or battery terminals.
Contents 1 • Introduction About the Duracell® Powerpack Pro ......................................1 Comprehensive protection ...............................................1 Reverse polarity protection ..............................................1 Over current protection ....................................................1 Over voltage protection ...................................................1 2 • Features Materials list ..........................................................................
4 • Maintenance Battery maintenance............................................................20 Recharging the Duracell® Powerpack Pro battery ...............21 Recharging with the AC cord ...............................................21 Recycling ............................................................................22 5 • Troubleshooting Troubleshooting reference ...................................................
1 • Introduction About the Duracell® Powerpack Pro The Duracell Powerpack Pro is an ideal solution for jumpstarting cars, boats, or other vehicles. It also inflates tires, supplies portable AC , DC and USB power, and provides a bright work light. Its highly visible reflective trim serves as an additional night time safety feature.
2 • Features Chapter 2 describes the main features of the Duracell® Powerpack Pro. We recommend that you familiarize yourself with these features before operating the unit. Materials list Your Duracell® Powerpack Pro package includes these items: • Duracell® Powerpack Pro • Owner’s guide • AC cord • Nozzle and needle adapters for the air compressor • Built-in LED emergency light If any of these materials are missing or are unsatisfactory in any way, please contact Customer Service at (800) 842-2127.
Duracell® Powerpack Pro Features Right side detail 1 USB 8 CLAMPS REVERSED POWER FAULT BATTERY LEVEL 2 AC ON/OFF Powerpack Pro AC OUTLET 7 OFF AC OUTLET ON 3 9 4 6 5 Feature Description 1 Front panel (full details on Page 4). 2 Dual grounded 3-prong AC outlets run mobile devices and small household tools/appliances. 3 AC charging input connects to the AC cord to recharge the Jumpstarter. 4 Heat vent allows quick dissipation of excess heat.
Front panel detail 1 12V DC 20A MAX 2 3 4 5 10 USB RED = CHARGING GREEN = CHARGED CLAMPS REVERSED 9 POWER FAULT Feature USB ON/OFF BATTERY LEVEL AC ON/OFF 6 7 8 Description 1 DC power outlet powers 12V DC appliances. 2 USB status LED illuminates when the USB ports are turned on. 3 Dual USB ports charge two USB devices simultaneously.
Left side detail 2 Powerpack Pro 1 3 4 Feature Description 1 Air compressor nozzle/hose fills tires, sports equipment, etc. 2 LED emergency light on/off switch engages the LED light. 3 Ultra-bright LED work/emergency light provides bright illumination in an emergency. 4 Negative jump starting clamp connects to metal part of car (engine block, cylinder head, etc) for grounding during jump starting (see Page 15).
3 • Operation ► Operating conditions and guidelines CAUTION Read all operating instructions before operating the Duracell® Powerpack Pro. CAUTION The Duracell® Powerpack Pro is not intended for use as a UPS (Uninterruptible Power Supply). Important: The Duracell® Powerpack Pro is not suitable for use with certain products and loads. See Precautions on Page 24. Visit www.DuracellPower.com for higher power solutions.
Ventilated Leave at least 2” (5 cm) clearance around the Duracell® Powerpack Pro for air flow. Ensure that the ventilation openings are not obstructed. Safe Do not operate the unit in the same compartment as batteries or in any compartment capable of storing flammable liquids like gasoline. Protected from battery gasses Do not operate the Duracell® Powerpack Pro where it will be exposed to battery gases. These gases are very corrosive, and prolonged exposure will damage the Duracell® Powerpack Pro.
Charging / recharging with the AC cord 1. Disconnect any 12V DC appliances from the DC power outlets. 2. Insert the AC cord end into the AC cord input socket located below the front panel (see Page 3). 3. Plug the AC cord into a standard AC wall outlet. The Battery Status LED changes from red to green when charging is complete (about 24 hours if the battery is completely discharged). Important: The 24-hour charging time for the Duracell® Powerpack Pro assumes that there is 120 V AC at the AC wall outlet.
Using the built-in light EMERGENCY LIGHT The Duracell® Powerpack Pro has a built-in light to illuminate a room in an emergency, or to provide a safe, bright work light on the roadside and in other outdoor environments. This light can be rotated up and down to focus the illumination where it is needed. To use the built-in light, first push the “Emergency Light” button to turn on the LED bulb, then gently swivel the lens up and down to aim the light beam.
► Operating AC Appliances Understanding AC Appliances AC appliances are rated by how much electrical power (in watts) they consume. Your Duracell® Powerpack Pro can power most appliances within its continuous power rating (Powerpack Pro 300: 240 W, 2 A / Powerpack Pro 600: 480 W, 2A). Some appliances may be difficult or impossible to operate from the Duracell® Powerpack Pro. They may have high surge requirements or should not be run from the Duracell® Powerpack Pro.
Trouble Appliances CAUTION The output of the inverter is non-sinusoidal. Some equipment may be damaged by the inverter’s modified sine wave output (non-sinusoidal). • Some appliances, including the types listed below, may be damaged if they are connected to the inverter: • Electronics that modulate RF (radio frequency) signals on the AC line will not work and may be damaged. • Speed controllers found in some fans, power tools, kitchen appliances, and other loads may be damaged.
To operate an AC appliance: 1. Press the AC outlet ON/OFF Switch to the ON position. 2. Open the protective cover on the AC power outlets. 3. Plug the AC appliance into one of the AC outlets and turn the appliance on. Duracell® Powerpack Pro will operate most devices rated up to 240 W for Powerpack Pro 300, or 480 W for Powerpack Pro 600. 4. Fully recharge the Duracell® Powerpack Pro as soon as possible after each use. 5.
3. Fully recharge the Duracell® Powerpack Pro as soon as possible after each use. As the DC power outlet is internally wired directly to the Duracell® Powerpack Pro’s battery, extended operation of a 12V DC appliance may result in excessive battery discharge. See “Caution for equipment damage“ on this page. Note: Please refer to the “User Reference” section on Page 25 for examples of typical DC device run times using the Powerpack Pro.
To jump-start a vehicle or boat engine: 1. Turn OFF the vehicle or boat ignition and all accessories. 2. Engage the park or emergency brake and place the transmission in park for an automatic or neutral for a manual. 3. If jump-starting a boat engine, purge the engine compartment and bilge of all fumes. 4. Position the Duracell® Powerpack Pro on a flat, stable surface near the battery and away from all moving parts of the engine. Ensure that the jump-starting power switch is OFF. 5.
Red POSITIVE (“+”) clamp connects to positive battery terminal Black NEGATIVE (“-”) clamp connects to metal part of car (block, cylinder, etc) WARNING: Fire hazard Do not crank the engine for more than 4 seconds. The jump-start feature is designed for short term operation only. Operating the jump-start feature for more than 4 seconds may cause damage to the unit. Allow the Duracell® Powerpack Pro to cool down for at least 3 minutes after each jump-start. 10. Switch OFF the jump-starting power switch. 11.
► Using the air compressor WARNING: Fire hazard The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat which could lead to fire. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation. WARNING: Risk of personal injury or damage to equipment Never leave the compressor unattended while in operation. Keep out of reach of children.
4. Open the thumb latch and remove the valve connector from the valve stem. 5. Check the air pressure of the tire with a pressure gauge. Inflating small sports equipment You can use the compressor to inflate small sports equipment such as soccer balls and footballs. CAUTION The Duracell® Powerpack Pro cannot be used to inflate large capacity inflatables such as float tubes, large air mattresses, and inflatable boats. These types of products require extended inflating times that may damage the compressor.
4. Remove nozzle adapter from valve connector and store in storage compartments. WARNING: Fire hazard Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation. Note: Please refer to the “User Reference” section on Page 25 for examples of typical sports equipment air pressures. ► Connecting to an external battery You can extend battery operating times by connecting the Duracell® Powerpack Pro to a larger external battery.
WARNING: Acid spills Use a sealed, non-spillable battery for indoor use. Common auto and marine batteries are not suitable for indoor use unless their fumes are vented outdoors. Common auto and marine batteries contain acid, which is hazardous if spilled. Wear eye protection and protective clothing when connecting the Duracell® Powerpack Pro to an external battery. To connect the Duracell® Powerpack Pro to an external battery using the jump-start cables: 1. Ensure that the jump-start power switch is OFF.
4 • Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your Duracell® Powerpack Pro operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt. WARNING: Shock hazard Disconnect all sources of AC power and DC power before performing any type of maintenance.
► Recharging the Duracell® Powerpack Pro battery To check the battery’s charge level, press the Battery Level button . Note: Battery fuel gauge status is only accurate when the Duracell® Powerpack Pro has been disconnected from all appliances and all charging sources for 15 minutes.
Pro is completely discharged, a typical recharge may take up to 24 hours. When fully charged, the Battery Status LED changes to green and the Duracell® Powerpack Pro is ready to use. Important: The 24-hour charging time for the Duracell® Powerpack Pro assumes that there is 120 V at the AC wall outlet. If the voltage is less than 120 V AC, it may take more than 24 hours to fully recharge the Duracell® Powerpack Pro.
5 • Troubleshooting Troubleshooting will help you identify the common problems that can occur with the Duracell® Powerpack Pro. If you cannot solve the problem with the Duracell® Powerpack Pro, contact your dealer or Duracell Customer Service at (800) 842-2127. ► Troubleshooting reference WARNING: Electric shock hazard Do not remove the cover of the Duracell® Powerpack Pro or disassemble the Duracell® Powerpack Pro except to replace the internal battery.
Problem Possible Cause Solution Overload shutdown Appliance power requirements exceed the capability of the Duracell® Powerpack Pro. Unplug the appliance and confirm that the appliance’s power requirement is 300 W (Powerpack Pro 300) / 600 W (Powerpack Pro 600) or less before attempting to restart the appliance. Measured AC output voltage is too low. Using an average-reading AC voltmeter to read output voltage.
A • User Reference Charging/Operating devices with Powerpack Pro Table A-1: Typical charges/run times for common electronic devices and appliances Device / Appliance Port Charges/run time (DR300PWR)a, b Charges/run time (DR600PWR)a, b Smartphone USB 16 Charges 19 Charges Action Camera USB 26 Charges 32 Charges Tablet USB 6 Charges 7 Charges Digital Camera AC 13 Charges 15 Charges Laptop AC 1-2 Charges 1-3 Charges Portable Cooler 12V 4 hrs 4.5 hrs a.
B • Specifications Electrical specifications 12V DC section Internal battery type Sealed/non-spillable, AGM (Absorbed Glass Mat) lead-acid Internal battery voltage (nominal) 12V DC Internal battery capacity (minimum) DR300PWR ........................15 Ah DR600PWR ........................18 Ah DC power socket (maximum continuous load) 20 A with automatic reset AC power section Output power • Continuous output power DR300PWR ........................240 W DR600PWR ........................
Internal battery charging controller system AC input voltage range 100-240V AC AC input frequency 50/60Hz Output voltage 15V DC Rated voltage in floating charge 13.2Vdc@30mA Empty load power < 0.5W Safety standards ETL Efficiency standards BC, CEC V Air compressor Pressure 160 PSI (lb/inz) Accessories AC cord 52.4 in. (133cm) Compressor nozzles Red air nozzle, blue air nozzle, inflator needle Physical specifications Length 15.2 in. / 38.5 cm Width 9.3 in. / 23.7 cm Height 10.7 in.
C • Warranty and Return Information Quality guarantee Battery-Biz guarantees the Duracell® Powerpack Pro to be free of defects due to faulty materials or workmanship. This Duracell® Powerpack Pro carries a 2-year limited warranty from the date of purchase. If found to be defective, this Duracell® Powerpack Pro will be replaced without charge when returned to Battery-Biz. This guarantee does not apply to damage from misuse or abuse beyond normal usage.
Technical Support is available by telephone: • U.S. and Canada (800) 842- 2127 • Outside of the US/Canada: (805) 437-7765 Written inquires should be directed to: • Battery-Biz Inc. DURACELL Product Inquiry 1380 Flynn Road, Camarillo, CA 93012, USA Two year limited warranty The Duracell® Powerpack Pro carries a limited warranty against defects in material and workmanship under normal use and service for two years from the original date of purchase.
Disclaimer of warranty The limited warranty described herein is your sole remedy. To the extent permitted by law, the manufacturer and distributor disclaim all other implied or express warranties including all warranties of merchantability and/or fitness for any particular purpose.
Powerpack Pro 300 / 600 Owner’s Guide © 2014 Duracell. DURACELL is a registered trademark of The Gillette Company, used under license. All rights reserved. All logos and trademarks are used for identification purposes only and may be trademarks or registered trademarks of their respective holders.
