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Owner’s Guide
About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products ranging from small mobile units to utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both gridconnected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.
Contents 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 About the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 About this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. Inverter Features . . . . . .
Common problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Buzz in audio systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Television interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Troubleshooting reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 8. Specifications . . . . . . . . . . . . . . . . . . . . . .
1 Introduction About the Inverter Connected to the 12 V outlet in your car, truck, boat, RV, or directly from a dedicated 12 V battery, the Duracell® Digital Inverter 800 efficiently and reliably powers a wide variety of household AC products, such as portable stereos, laptop computers, TVs, VCRs, and other similar products.
About this Guide To get the best performance from your Inverter, we recommend that you read this guide before connecting and using the inverter, and then save it for future reference. This guide contains: • Important safety information (page 3) • Instructions for connecting the Inverter (page 11) • Operating guidelines (page 14) • Troubleshooting guidelines (page 20) • Specifications (page 27) READ AND SAVE this guide before operating the Duracell® Digital Inverter 800.
2 Important Safety Information Misusing or incorrectly connecting the Duracell® Digital Inverter 800 may damage the equipment or create hazardous conditions for users. Read the following safety instructions and pay special attention to all Caution and Warning statements in the guide. Warnings identify conditions that may result in personal injury or loss of life. Cautions identify conditions or practices that may damage the unit or other equipment.
WARNING: Explosion hazard Do not use the Inverter in the presence of flammable fumes or gases, such as in the bilge of a gasoline-powered boat, or near propane tanks. Do not use the Inverter in an enclosure containing automotive-type, lead-acid batteries. These batteries, unlike sealed batteries, vent explosive hydrogen gas, which can be ignited by sparks from electrical connections. WARNING: Crash hazard Vehicle drivers should not configure or troubleshoot the Inverter while they are driving the vehicle.
CAUTION Do not connect live AC power to the Inverter’s AC outlets. The inverter will be damaged even if it is turned off. Do not connect any AC load that has its neutral conductor connected to ground to the Inverter. CAUTION: Risk of electrical shock, equipment damage, and personal injury • • • • Do not insert foreign objects in the Inverter outlets or other openings. Never connect the inverter to power utility AC distribution wiring. Do not use the Inverter in temperatures over 100° F (40° C).
3 Inverter Features This section describes the main features of the Duracell® Digital Inverter 800. CAUTION To prevent overheating, ensure that all the ventilation openings on the unit are kept clear. AC (front) panel Figure 1 shows the AC panel of the Inverter. Figure 1 AC Panel Two AC receptacles are located on one end of the Inverter. You can plug in 120 V appliances with a combined total continuous power consumption of up to 640 W.
DC (back) panel Figure 2 shows the DC panel of the Inverter. Use Table 1 to identify the function of each item. 2B 2A 1 Figure 2 DC Panel Table 1 DC Panel Functions Item Function 1 Fan and Ventilation Openings The cooling fan on the unit is designed to operate only when output power is greater than approximately 80 W. When the inverter is turned on, the fan may operate momentarily. The ventilation openings should not be covered at any time while the inverter is operating.
Digital display (top) panel Figure 3 shows the digital display panel. Use Table 2 to identify the function of items.
Table 2 Digital Display Panel Functions Item Function 1 ON/OFF Button Press and hold to turn the unit on and off. When the unit is on, press to toggle the display function to show input voltage, output power or output voltage. 2 Normal Operation Digital display shows input voltage, output power or output voltage. Error Mode Digital display shows error codes and alarm sounds when unit has shut down due to under-voltage, over-voltage, over-load, overheating or high-surge.
Type of connection The Inverter comes with an accessory for making a connection: • Cable clamps to connect the Inverter directly to a dedicated 12 V battery. See Figure 4.
4 Connecting the Inverter CAUTION The Inverter must only be connected to a battery that has a nominal output of 12 V. It will not operate if connected to a 6 V battery and may be damaged if connected to a battery with 16 V or more. Choosing a location For best performance, place the inverter on a flat surface in a location that is: Dry Do not expose the inverter to water, rain, snow or spray. Cool Operate the inverter in ambient temperatures between 0°C and 40°C (32°F and 100°F).
Connecting loads Connect the unit directly to a 12 V battery using the provided DC cable clamps. When the inverter is connected to the battery, you can operate loads of up to 640 W. WARNING: Shock hazard Batteries contain corrosive materials and present an electrical shock hazard. To prevent irritation and burns, wear protective eyewear and clothing when you install the inverter or work with the batteries.
3. Connect the ring terminals on the DC cable clamps to the cabling terminals on the unit. (The cabling terminals are shown in Figure 2.) Fasten the positive (red) ring terminal to the positive cabling terminal, and then fasten the negative (black) ring terminal to the negative cabling terminal. CAUTION Make sure you connect red to red and black to black, and make sure you screw the nuts on tightly. 4. 5. 6. 7. 8. Tighten the nut on each cabling terminal until it is snug. Do not over-tighten.
5 Operating the Inverter This section explains how to operate the Inverter most efficiently. Operating conditions and guidelines This section describes normal operation as well as conditions that trigger an alarm or automatically shut down the Inverter. Normal Operation When you connect the inverter to the vehicle’s DC accessory socket or directly to a 12 V battery and turn on the unit, the digital display will show input voltage, the input voltage LED illuminates and AC power is available at the outlets.
Overload Shutdown If you connect an AC load that is rated too high (see Table 3) or a load that draws excessive surge power, the Inverter shuts down. The overload error code ‘E03’ will show on the digital display. Important: If the inverter is connected to a vehicle’s DC accessory socket or 12 V outlet when an overload occurs, the DC accessory socket fuse can blow.
Table 3 Power and Surge Rating Continuous Output Power Rating Maximum Output Power Rating Maximum Surge Rating 640 W 800 W 1280 W The inverter’s AC (“modified-sine wave”) output waveform is designed to function similarly to the sine wave shape of utility power. Most AC products correctly rated for the power rating maximums listed in Table 3 or less will operate normally with the Inverter.
Table 4 Wattage of Common AC Products Producta Cell phone/camcorder charger Wattsb 10 Will operate with Inverter? Yes Video game console 20 Yes Portable work light 25 Yes Stereo system 50 Yes Laptop computer 75 Yes 13" TV 100 Yes 27" TV 200 Yes 20" TV/VCR combo 300 Yes Small appliances 400+ Yes Power tools 400+ Yes a.Power requirements for product examples are estimates only. To calculate the wattage of a product, use the following equation: amperage x 115. b.
6 Maintaining Battery Condition The battery operating time of the Inverter depends on the charge level of the battery, battery capacity, and the amount of power drawn by the AC loads you are operating.
Here are some guidelines that will help to preserve your battery: • Vehicle batteries are not designed for repeated deep-discharge cycles, and constantly recharging a vehicle’s battery will shorten its life. Therefore, when you are using a vehicle battery as a power source, start the vehicle every hour or two to recharge the battery. • The Inverter will operate while the engine is running, but the voltage drop that occurs when the engine starts may trigger a lowvoltage shutdown.
7 Troubleshooting This section will help you identify the source of most problems that can occur with the Duracell® Digital Inverter 800. If you have a problem with the inverter, please review this section before contacting your dealer.
Common problems WARNING: Electrical shock and burn hazard Do not disassemble the Inverter. It does not contain any userserviceable parts. Attempting to service the inverter yourself could result in an electrical shock or burn. Buzz in audio systems Some inexpensive stereo systems have inadequate internal power supply filtering and buzz slightly when powered by the Inverter. The best solution is to use an audio system with a high-quality filter.
Troubleshooting reference This section describes problems, their symptoms, possible causes, and solutions. Problem: The AC load will not operate. Digital display is off. Possible Cause Solution Battery is defective. Check battery and replace if required. The inverter has been connected Check connection to battery. with reverse DC input polarity. Loose cable connections. Check cables and connections. Tighten as required. Problem: The inverter will run some small loads, but not larger ones.
Problem: Measured inverter output is too low. Possible Cause Solution A standard “average-reading” For accurate measurement, the Inverter AC voltmeter has been used to modified sine wave output requires a “true measure output voltage, RMS” voltmeter for accurate measurements. resulting in an apparent reading 5–15 V too low. The battery voltage is toolow. Recharge the battery. Problem: Battery run time is less than expected. Possible Cause Solution The AC product power consumption is higher than rated.
Problem: The AC load will not operate, error code shows on digital display and alarm is sounding. Error Possible Cause Solution E01 Low voltage shutdown because battery is discharged. Recharge battery. Shorten cables or use heavier cables. E02 Over-voltage shutdown because Verify the charging system is of high input voltage. properly regulated and the battery is 12 V nominal.
Recycling If it’s rechargeable, it’s recyclable! Xantrex recognizes its responsibility as a global citizen and is continually striving to reduce the environmental impact of the work we do and the products we create. We have taken a step forward to limit our impact on the natural environment by initiating a battery recycling program. Xantrex is a licensee of the Rechargeable Battery Recycling Corporation (“RBRC”), a non-profit public service organization dedicated to recycling used rechargeable batteries.
In the USA: Alltel, Batteries Plus, Black & Decker, Cingular Wireless, Circuit City, The Home Depot, Lowe's, Milwaukee Electric Tool, Office Depot, Orchard Supply, Porter Cable Service Centers, RadioShack, Remington Product Company, Sears, Staples, Target, US Cellular, and Verizon Wireless If you are not sure of the drop-box nearest you, simply call 1-877-2RECYCLE to find the retail collection nearest you. Lead-acid Batteries (larger than 2 lbs.
8 Specifications NOTE: Specifications are subject to change without notice. Table 6 Specifications AC output voltage (nominal) 120 V AC Maximum DC Input current 80 A DC input voltage range 10.5–15.5 V DC Continuous AC output power 640 W Maximum AC output power (one minute) 800 W Maximum AC output surge power 1280 W AC output frequency 60 Hz AC output waveform Modified Sine Wave No load current draw (at 12 V input) 0.
9 Warranty and Return Warranty What does this warranty cover and how long does it last? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your Duracell® Digital Inverter 800. This Warranty Period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer, unless otherwise agreed in writing. You will be required to demonstrate proof of purchase to make warranty claims.
Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer via a Xantrex-selected non-expedited surface freight within the contiguous United States and Canada. Alaska,Hawaii and outside of the United States and Canada are excluded. Contact Xantrex Customer Service for details on freight policy for return shipments from excluded areas. How do you get service? If your product requires troubleshooting or warranty service, contact your merchant.
What does this warranty not cover? Claims are limited to repair and replacement, or if in Xantrex's discretion that is not possible, reimbursement up to the purchase price paid for the product. Xantrex will be liable to you only for direct damages suffered by you and only up to a maximum amount equal to the purchase price of the product.
whether by product malfunction, installation error or misuse.
Exclusions If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they are limited to the duration of this Limited Warranty.
Return Procedure Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging. Include the following: • The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box. • A return address where the unit can be shipped. Post office boxes are not acceptable.
Out of Warranty Service If the warranty period for your product has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee. To return your product for out of warranty service, contact Xantrex Customer Service for a Return Material Authorization (RMA) number and follow the other steps outlined in "Return Procedure" on page 34.
If you need to contact Customer Service, please record the following details before calling. This information will help our representatives give you better service. ❐ Type of installation (e.g. RV, truck) _________________________________ Length of time inverter has been installed _________________________________ Battery/battery bank size _________________________________ Battery type (e.g.
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