Service manual

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Service Manual for Flexible Batch Broiler Units
TABLE OF CONTENTS
INSTALLATION ...................................................................................................................5
OPERATION ........................................................................................................................5
CLEANING ..........................................................................................................................5
SPECIFICATIONS ...............................................................................................................6
TOOLS ..............................................................................................................................6
Standard .......................................................................................................................6
REMOVAL AND REPLACEMENT OF COMPONENTS ......................................................7
COVERS AND PANELS ......................................................................................................7
Upper Lift Off Panel ......................................................................................................7
Lower Control Side Service Panel ................................................................................7
Discharge Tray .............................................................................................................8
Discharge Hood ............................................................................................................8
Discharge Chute ...........................................................................................................8
Discharge Pan ..............................................................................................................9
Discharge Grease Pan .................................................................................................9
Discharge Access Panel ...............................................................................................10
Main Grease Pan .........................................................................................................10
Grease V Pan ...............................................................................................................10
Loader Tray ..................................................................................................................11
Conveyor Drive Motor Cover ........................................................................................11
Top Service Panel ........................................................................................................12
Removing the Front Panel ............................................................................................12
Removing the Rear Panel ............................................................................................12
COMPONENT REMOVAL ...................................................................................................13
Conveyor Drive Motor Assembly ..................................................................................13
Conveyor Drive Chain .................................................................................................14
Conveyor Drive Motor Sprocket ...................................................................................14
Conveyor Drive Motor Capacitor ..................................................................................15
Blower Hose .................................................................................................................16
Upper Flame Sensor Assembly ....................................................................................16
Upper Igniter Assembly ................................................................................................17
Lower Flame Sensor Assembly ....................................................................................17
Lower Igniter Assembly ................................................................................................18
Upper Infrared Burner Assembly ..................................................................................18
Lower J Burner ............................................................................................................19
Ignition Modules ...........................................................................................................20
Combo Gas Valves .......................................................................................................20
Cook Chamber Temperature Probe..............................................................................21
Control Board ...............................................................................................................22
Step-Down Transformers .............................................................................................23