Service manual

Service Manual for Flexible Batch Broiler Units
18
4. Reverse procedure to install a new Lower Igniter
Assembly, ensuring the replacement Igniter has
the proper 1/8" spark gap. For proper ignition,
the spark should be approximately 3/4" above the
lower burner.
Upper Infrared Burner Assembly
There are two Infrared Burners located on the top of
the broiler. These Infrared Burners can be accessed by
removing the Top Service Panel and Impedance Pan.
WARNING
DISCONNECT THE ELECTRICAL POWER
TO THE BROILER AND FOLLOW
LOCKOUT / TAGOUT PROCEDURES.
WARNING
SHUT OFF THE GAS SUPPLY BEFORE
SERVICING THE UNIT.
WARNING
CHECK ALL GAS JOINTS DISTURBED
DURING SERVICING FOR LEAKS.
CHECK USING A SOAP AND WATER
SOLUTION (BUBBLES). DO NOT USE
AN OPEN FLAME.
Caution: If the broiler has been operating,
broiler panels and components may be
hot. Use proper protection.
1. Remove Impedance Pan. Refer to the COVERS
and PANELS section of the manual.
2. Remove Lower Control Side Service Panel. Refer to
the COVERS and PANELS section of the manual.
3. Disconnect gas line at input to top Infrared Burner
Assembly to be removed.
4. Remove nuts which run along the length of the
burner.
5. Remove both Igniter Guards.
6. Remove Blower Hose.
7. Remove Air Box Cover.
8. Remove the four screws that secure the Burner
Venturi to the Air Box.
9. Use a putty knife to gently pry the Burner Venturi
from the Air Box.
10. Lift Infrared Burner Assembly out of top of broiler,
by sliding the burner forward, up and out of the
broiler.
11. Reverse procedure to install a new Infrared Burner
Assembly.
NOTE: Use Anti-Seize Technologies TFE1400 pipe
thread sealant on all gas line ttings when reassembling
the Infrared Burner gas lines.
NOTE: Clean excess silicone sealer from Air Box
and Burner Venturi if reinstalling burner. Reapply high
temp silicone sealer before installing burner.
Lower J Burner Assembly
The Lower J Burner Assembly is located under the
Conveyor and can be accessed at the discharge end of
the broiler and from the front of the broiler.
WARNING
DISCONNECT THE ELECTRICAL POWER
TO THE BROILER AND FOLLOW
LOCKOUT / TAGOUT PROCEDURES.
1. Remove PHU Pan Shelf.
2. Remove Discharge Hood.
3. Remove Discharge Chute.
4. Remove Discharge Pan.
5. Remove the Discharge Grease Pan
6. Remove the Discharge Access Panel. Refer to the
COVERS and PANELS section of the manual.
7. Remove the Ash Scraper, by pulling thetop of the
Ash Scrapper out, away from the broiler and lifting
it up and out.