AHPO-6/18 GOLD PROOFER OVEN For information or technical assistance, call: TOLL FREE 1(800) 735-DUKE (3853) or 1(314) 231-1130 1 of 24 PN 156081P
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN TABLE OF CONTENTS MANUFACTURER’S INTRODUCTION ....................................................................3 INSTALLATION .............................................................................................................4 OVEN START-UP FORM……………………………………………………………..5 PHASE CHANGE WIRE DIAGRAMS ........................................................................7 DOOR ADJUSTMENTS & GASKET MAINTENANCE ........................................
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN Manufacturer’s Introduction The Duke AHPO-6/18 Proofer Oven was developed in response to Subway’s need for uniform baking capabilities to provide consistently high, “just baked” bread quality as part of Subway’s Gold Standard Program. The Duke Proofer Oven utilizes Duke’s unique directional convection airflow technology that provides even heat distribution and a uniform bake without the need for turning pans during the bake cycle.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN INSTALLATION Inspect the exterior of the shipping container carefully and note any damage on the delivery receipt. Remove the shipping container and check for damage to the oven. If there is any damage file a freight claim with the carrier and call Duke at 800-735-3853. Compare the voltage and phase from the oven specification label to the power supply for the oven and call Duke if there is a difference.
OVEN START-UP FORM Fax to Duke Manufacturing Co. (314) 231-2460 Start-up Date: Customer Name: Address City Phone Service Company Name: City Phone Store Number: State Zip State Model Number: Factory rating plate volts and phase Actual volts and phase Amp draw L1 Serial Number: Volts Volts L2 Phase Phase L3 Is general condition of oven acceptable? If NO explain: Yes No Does the door open in the proper direction? If NO explain. Yes No Does the oven door seal properly? If NO explain.
OVEN START-UP FORM Fax to Duke Manufacturing Co.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN Phase Change Wire Diagrams 1 PHASE ELEMENTS 3 PHASE ELEMENTS CONTACT CONTACT 9 8 11 T1 L1 10 T2 L2 9 8 T3 L3 11 T1 L1 10 T2 L2 T3 L3 !! DANGER !! A qualified service technician must complete this procedure. Access to electrical parts is hazardous and could cause serious injury or death. 1. 2. 3. 4. Disconnect the oven from the power supply. Remove the access panel on the right side below the oven.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN Door Adjustments & Gasket Maintenance Reversing Oven Door Swing Direction NOTE If you reverse the Proofer door you must have the reverse drip channel for the bottom of the door. Call Duke at 800-735-3853 to order the drip channel before you reverse the door swing. 1. Remove cover from hinges to expose the screws that hold the hinge to the front of the oven. 2. Remove the hinge screws and door from the oven. 3.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN Door Adjustments & Gasket Maintenance Proofer Drip Channel Reversal The proofer door has a sloped drip channel on the bottom that directs any water that drips down the door into the water pan below the door. When the door swing is reversed this drip channel must be replaced with a new channel that has the slope in the proper direction. Contact Duke Manufacturing Service for a new drip channel before changing door swing direction. 1.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN Door Adjustments & Gasket Maintenance Door Gasket Leak Adjustments The doors should be checked for leaks every three months. The adjustment can be made by following the instructions below. If the door gasket is damaged, or compressed permanently, it should be replaced. Call Duke Manufacturing Co. at 800735-3853 to order a new gasket before making adjustments. 1.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN Door Adjustments & Gasket Maintenance NOTE If the door gasket is or damaged or overly compressed, it should be replaced. Call Duke Manufacturing Co. for a new gasket. Gasket Replacement 1. Remove the old gasket by pulling it out of the groove in the door frame. 2. Clean the groove with a screwdriver or other flat-bladed tool to remove any dirt or gasket pieces. 3. Press the new gasket into the groove.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN OPERATING INSTRUCTIONS Proofer Operation Make sure the humidity pan has fresh clean water in it. Fill it with warm water to get the best performance. A regular check of the water level is recommended during operation. Add water as required. Load the proofer with bread dough and set the timer for 50 - 60 minutes. You may need to adjust the time depending on the type of dough and your results. When it rises to 75 - 80 % of it’s final size, it is ready to bake.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN DO NOT… • Run the proofer humidity without a load of dough. It is OK to leave the proofer heat on to maintain the temperature, but turn the humidity off if the proofer is empty. • Let the dough dry out while it is thawing. Dough that is too dry will not fully rise in the proofer and may crack. • Over-proof the dough Excessive proofing will cause the bread to collapse after it has been baked. Make sure to adjust the proofing time to prevent over-proofing.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN OPERATING INSTRUCTIONS Oven Operation Turn the oven on and set the temperature to 350 0 F for bread and for Deli rolls. If this is done right after the proofer is loaded with the first load, the oven will be ready to bake when the first load is ready from the proofer. The oven preheat time should be from 20 to 30 minutes. The oven door should be closed, except during loading and unloading. Load the oven quickly to reduce heat loss.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN Oven and Proofer Temperature Check If the oven or proofer temperature calibration seems to be wrong, it can be checked before a service call is made. It is important to follow the correct procedure to get an accurate reading. If the calibration is off it is recommended that you first call Duke Manufacturing Co. and talk to the service department before you schedule a service call.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN OVEN AND PROOFER TROUBLESHOOTING Problem No Yes 1. Oven does not heat with oven switch in the ON position and Oven Temperature not set at 0°. a. Are oven lights on? Observe Oven Fan. Go to b. Check Proofer Operation. Go to c. b. Does Oven Fan work? Call Duke Service. Check Proofer Operation. Go to c. c. Does Proofer work? Ensure Oven Door is Closed. Go to d. Check Supply Circuit Breaker. Go to e. d. Is Oven Door Securely closed? Call Duke Service.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN OVEN AND PROOFER TROUBLESHOOTING Problem No Yes 3. Oven/Proofer lights not working. a. Is more than one light not working? Replace inoperative light bulbs and recheck. Go to b. Call Duke Service. b. Do lights work? End of troubleshooting. Call Duke Service. a. Does proofer humidity appear to be working? Adjust Humidity to next higher setting. Wait 15 minutes. Go to b. Adjust humidity to maximum setting. Wait 15 minutes. Go to b. b.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN CLEANING AND MAINTENANCE DAILY CLEANING INSTRUCTIONS 1. Wipe down the interior and exterior of the proofer oven with warm water and mild detergent using a soft cloth. 2. Clean proofer water pan using mild detergent and warm water. Ensure all soap is rinsed from the oven and proofer surfaces and water pan to avoid flavor transfer to the bread. 3. Open the proofer door and run the proofer with the heat on for at least 30 minutes to dry it out. 4.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN ELECTRICAL SCHEMATICS REVISED: August 5, 2004 19 of 24 DUKE PROOFER OVEN DUKE MANUFACTURING CO.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN REVISED: August 5, 2004 20 of 24 DUKE PROOFER OVEN DUKE MANUFACTURING CO.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN REPLACEMENT PARTS REVISED: August 5, 2004 21 of 24 DUKE PROOFER OVEN DUKE MANUFACTURING CO.
RESTAURANT EQUIPMENT MANUAL DUKE PROOFER OVEN REPLACEMENT PARTS REVISED: August 5, 2004 22 of 24 DUKE PROOFER OVEN DUKE MANUFACTURING CO.
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