Welding System User Manual
Page  19
Section 4 – Controls and Connections
Dukane Manual Part No. 403-577-01
Start-up Sequence
After all connections have been completed.
1.  Push the Power Switch to ON (Figure 4-2).
  The generator performs a self-diagnostics sequence. 
2.  The Power-up screen appears briey - Figure 4-3.
3.  The next screen is an Operate screen ready for a 
new weld to be done. The display shows:
  The setup used for the last weld, and zeros for any 
weld parameters.
  See Figure 4-3A.
Figure 4-3 Power-up Screen
DUKANE
iQ Hand Probe Setup #1
xxxxxxxxx
xxxxxxx
http://www.dukcorp.com
Software
 version
Current 
Setup
Figure 4-2 Power Switch
Push OFF
Push ON
Figure 4-3A  Operate Screen Appears After 
Power-up
Weld by Time
Weld Time 0.000 S
Weld Energy 0 J
# 1 
Starting a Weld Cycle
1.  If  the  generator is  not  powered,  press  its  Power 
Switch/Circuit Breaker to the ON position. 
2.  Select the setup you want to use, if appropriate.
3.  Apply  the  probe  tip  to  the  components  to  be 
ultrasonically  joined,  and  press  the  hand  probe’s 
trigger switch to activate ultrasound.
4.  After meeting the weld parameters (and with the Hold 
time set to zero) - in either Manual, Time or Energy 
modes - an internal alarm beeps once after the weld 
setting is met, or after the trigger switch is released.
  Depending  on  optional  customer  OUTPUTS 
connections  -  System  Outputs,  Page  14  -  external 
audible or visual alerts can be activated as well.
5.  Release  the  probe’s  activation  switch  (trigger),  and 
if appropriate, apply pressure while an optional Hold 
time elapses. The generator signals when that period 
is over by sounding an audible alert.
  The user can release the activation switch during the 
Hold time, but there will not be an audible beep until 
the preset Hold time ends.
Website 
Address
Stopping a Weld Cycle
1.  Release the hand  probe’s activation switch (trigger) 
to abort a weld cycle and stop ultrasound. 
2.  In  addition,  press  the  generator’s  Power  Switch/
Circuit Breaker to the OFF position to power down 
the generator. 
NOTE
The system will not beep as described 
here if the Audible Alarm is OFF.
See Hardware Settings, Page 27 to learn 
how to turn the Alarm ON or OFF.
MB FPGA 
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