609 Spezialnähmaschine Betriebsanleitung D Instruction manual GB Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com Ausgabe / Edition: 10/2007 Änderungsindex Rev. index: 01.0 Printed in Federal Republic of Germany Teile-Nr./Part.-No.
Alle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten. All rights reserved. Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Content Page: Part 2: Installation Instructions Class 609 1. Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. General and transport packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. Assembling the stand 3.1 3.2 3.3 Assembling the stand components (MG55-3 stand) . . . . . . . . . . . . . . . . . . . . . . . . . . Assembling the table plate and mounting the control unit . . . . . . . . . . . . . .
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1. Scope of delivery What items are supplied depends on your order. Prior to assembling, please check that all the required parts are present. This instruction applies to a special sewing machine of which all individual components are delivered by the Dürkopp Adler AG.
3. Assembling the stand 3.1 Assembling the stand components (MG55-3 stand) 3 2 1 – – – – 4 Assemble the components as shown in the illustration above. Turn the set screw 2 to ensure the stand’s stability. Each of the stand’s four feet must touch the ground! Screw the oil can holder 3 onto the stand’s left bar. Fix the pedal 1 onto the cross brace.
3.2 Assembling the table plate and mounting the control unit The positions of the components that are to mounted are indicated in the following sketch. Punch-mark for the stand Control Mains socket (optional add-on kit) Cable channel GB Punch-mark for set value initiator Drawer The measures in brackets are auxiliary sizes defined by the components.
7 5 6 1 4 3 2 – – – – – – – – – – – – 6 Screw on the drawer 4 with the sockets underneath the left half of the table plate. Fix the control unit 1 with three woodscrews (5x30) underneath the right half of the table plate . Screw on the holder for the strain relief of the mains cable underneath the table plate. Screw the set value initiator 7 onto the mounting bracket (4 screws M5x10). Fix the bracket with the set value initiator underneath the table plate with 4 woodscrews (5x30).
3.3 Setting the working height 1 1 GB – – – – The working height can be adjusted between 740 and 900 mm (measure to the upper edge of the table plate). Undo screws 1 on the stand braces. Adjust the table plate horizontally to the desired working height. In order to prevent tilting, the table plate must be pulled out or pushed in regularly on both sides. Tighten both screws 1.
4. Mounting the machine head 4.1 Fitting the machine head on the table plate 3 2 1 Fixing the machine head on the table plate – Fix the socket 2 of the machine head with the four screws 3 (M6X60), washers and nuts onto the table plate. Tilting the machine head – Undo the winged screw 1. – Swivel the hook to the left. – The machine head is unbolted. – Tilt the machine head to the side and make it rest on the machine head support.
4.2 Earthing 1 2 The earthing cable conducts static electricity charges of the machine head via the sewing drive to the ground. – – – Connect the earthing cable with push-on contact, flat plug, toothed washer onto the earthing connection 2 of the control. Bring the earthing cable through the hole in the table plate to the machine head. Attach the cable socket of the earthing cable with the toothed washer and self-tapping screw on the socket 1 of the machine head.
5. Mounting the table and pedal extension (optional equipment) 5.1 Mounting the table extension Mount the table extension according to the sketch below: Preassembling the bracket – Preassemble the bracket according to the sketch on left. Preassembling the table extension – Turn the table plate upside down and put the insert plate into the cutout provided for it. – Fix the blocks (4x) with screws on the position of the magnets of the table plate cutout.
Fix the table extension on the table plate – Screw the clamp levers into the thread insert, in order to leave an interstice of > 4 mm. – Shift the table extension without the insert plate but with the 4 in a way that the slits of the 2 brackets at the rear get engaged to the bolts of the clamp lever. – that the into the bores of the table plate. Tighten the winged screws with washers from underneath the table plate. – Put on the insert plate. – Shift the table plate in position.
6. Sewing drive 6.1 Connecting the HoHsing HVP 70-4-ED-2-CE sewing drive ATTENTION! Only qualified electricians or other persons with an adequate training may work on the electrical equipment of this special sewing machine. The mains plug must be removed! The instruction manual of the drive’s manufacturer must imperatively be respected! 6.1.1 Connecting the control unit Connector sockets HoHsing HVP 70-4-ED-2-CE Effectuate all plug connections according to the sketch shown here.
6.1.2 Mounting and connecting the external operating panel C300 2 1 1 – – – – 6.1.3 Screw the external operating panel 2 on the mounting bracket 1. Screw the mounting bracket 1 laterally on the machine head. Bring the connection cable downwards through the cutout in the table plate . Connect the connection cable with the extension cable and plug it into the corresponding socket of the control unit.
6.1.4 Connecting the control connection of the thread trimmer and thread tension release 1 – – – 14 Bring the connection cable upwards through the hole of the table plate underneath the machine head base. Connect the cables according to the attached 609 wiring diagram, part number 9890 609001 B and connect the cables to both plugs with two pins 1. Plug the connection cable into the corresponding socket of the control unit.
7. Checking the mains voltage and connecting the machine ATTENTION! The rated voltage mentioned on the type plate and the actual mains voltage must be identical. – – 8. Fix an appropriate power plug on the cable end Effectuate a power supply with 1x230V 50/60Hz Setting the sewing drive 8.1 Setting the HoHsing HVP 70-4-ED-2-CE sewing drive 8.1.1 Setting parameters of the control unit The control unit is delivered ex factory ready programmed with the 609 valid sewing parameters.
Checking the positioning: – Turn on the main switch. – Briefly push the pedal forward. The sewing machine positions in thread lever upper dead center. – Push the pedal completely backwards and keep it pushed. The thread is trimmed. The sewing machine positions in thread lever upper dead center, if the needle return function is deactivated. – With the needle return function activated, the sewing machine positions about 45 degrees before thread lever upper dead center.
9. Lubrication 1 2 3 4 5 6 7 8 9 10 11 Caution: danger of injury ! Oil can cause skin eruptions. Avoid protracted contact with the skin. In the event of contact, thoroughly wash the affected area. GB CAUTION ! The handling and disposal of mineral oils is subject to legal regulation. Deliver used oil to an authorised collection point. Protect your environment. Take care not to spill any oil.
10. Sewing test After completing the setting-up a sewing test must be carried out. – Insert the mains plug. Caution: danger of injury ! Turn off the main switch. The needle and hook thread may only be threaded in with the sewing machine switched off. – – – – – – – – – – 18 Thread in the hook thread for winding (see operating instructions). Lift the sewing foot by turning the hand wheel. Turn on the main switch. Fill the bobbin at low speed. Thread in needle and hook thread (see operating instructions).
