589 Automatic double-chainstitch buttonholer Operating instructions 1 Installation instructions 2 Service instructions 3 Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld Telefon + 49 (0) 5 21 / 9 25-00 Telefax + 49 (0) 5 21 / 9 25 24 35 www.duerkopp-adler.
Anleitung, komplett / Manual, complete 589 Übersicht Summary Bedienanleitung Aufstellanleitung Serviceanleitung Operating instructions Installation instructions Service instructions Bauschaltplan Interconnection-diagram 9870 579020 B 9870 579020 B Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Sprache: Deutsch / Englisch Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 5 21 / 9 25 24 35 • www.duerkopp-adler.
Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Contents Part 2: page: Installation Instructions Class 589 1. Items supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. General and shipping braces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. 3.1 3.2 3.3 Installing the machine Adjusting the working height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Attaching the yarn stand . . . . . . . . . . . . . . .
1 6 2 7 8 3 9 4 5 2 10
1. Items supplied What items are supplied depends on your order. Prior to installation please check that all the required parts are present. – 1 head – 2 operating panel – 3 stand – 4 pedal linkage – 5 pedal – 6 yarn stand – 7 table plate – 8 main switch – 9 control box – 10 maintenance unit – optional extras (depending on the order) – tools and minor components in the accessory kit 2. General and shipping braces 2 CAUTION: The machine must be set up by trained specialist personnel.
3. Installing the machine 1 2 3 3.1 Adjusting the working height The working height is continuously adjustable between 85 and 120 cm (measured to the upper edge of the table plate). – Undo locking screws 1 and 2 on both sides of the stand. – Adjust the table of the machine to the required working height. – Tighten locking screws 1 and 2. 3.2 Attaching the yarn stand 6 6 – 4 3 5 4 – – Insert the reel stand 3 in the hole in the table plate and secure it with the nuts and washers.
3.3 Aligning and connecting the pedal 1 2 3 4 5 – – – – – – – Align the pedal 4 laterally on the stand brace 5 so that the middle of the pedal is roughly beneath the needle. Screw the pedal 4 firmly to the stand brace. Screw the set value initiator 1 firmly to the stand brace. Attach the pedal linkage 3 to the set value initiator 1. Slightly undo clamping screw 2. Adjust the pedal linkage so that when released the pedal 4 is at an angle of about 10°. Tighten clamping screw 2.
4. Electrical connection 1 2 3 4 CAUTION: The mains voltage must coincide with the rated voltage specified on the name plate. The machine adapts the local mains voltage via connection terminals 1 to 5 and A to D of the transformers in the control box. Both the transformer terminals are factory-set to a mains voltage of 230 V.
5. Pneumatic connection 5.1 Connecting the maintenance unit 1 2 The pneumatic system of the machine and its auxiliary equipment must be supplied with compressed air containing absolutely no water or oil. 2 CAUTION: For the pneumatic control processes to function properly the compressed-air supply must be able to provide air at a pressure of 6 ± 0.5 bar. The compressed-air should be clean (oil-free). Pneumatic connection pack A pneumatic connection pack (item no.
6. Lubrication 1 2 3 4 Caution: danger of injury Oil can cause skin eruptions. Avoid protracted contact with the skin. In the event of contact, thoroughly wash the affected area. CAUTION: The handling and disposal of mineral oils is subject to legal regulation. Deliver used oil to an authorised collection point. Protect your environment. Take care not to spill oil.
7. Sewing test A sewing test must be carried out when setting-up is complete. – Insert the mains plug. Caution: danger of injury Turn off the main switch. The needle, looper and gimp threads may only be threaded with the sewing machine switched off. – – – – – – – – Thread the looper thread (see Operating instructions). Thread the needle thread (see Operating instructions). On subclasses with gimp, thread the gimp thread (see Operating instructions). Turn on the main switch.