506-3 Instructions, complete Operating Instructions 1 Installation Instructions 2 Service Instructions 3 Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com Ausgabe / Edition: 10/2008 Änderungsindex Rev. index: 01.0 Printed in Federal Republic of Germany Teile-Nr./Part.-No.
Instructions, complete 506-3 Overview Operating table Operating Instructions Installation Instructions Service Instructions Pneumatic circuit plan 9770 506002 Interconnection-diagram 9890 506003 B All rights reserved. Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Contents Page: Part 2: Installation Instructions Cl. 506-3 1. Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. 2.1 2.2 2.3 Installation of the Unit Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the Work Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Attaching the Yarn Stand . . . . . . . . . . . . . . . . . . . . . .
1. Scope of Delivery – – – – – – – – Frame with sewing drive and table 1100 x 736 mm Sewing machine with integrated bobbin winder Quick control unit Compressed air maintenance unit Yarn stand Foot switches Sewing light Tools and small parts in the accessories pack 2. Installation of the Unit ATTENTION ! The unit may only be set up by trained personnel. Before installing the unit it is essential that all transport fastenings be removed! 2 2.
1 – – Loosen the locking screws 1 on both sides of the frame. Set the base plate horizontally at the desired work height. In order to avoid a tilt pull out or push in the base plate uniformly on both sides. Tighten the locking screws 1. – 2.3 Attaching the Yarn Stand 2 2 – 4 Insert the yarn stand 2 into the appropriate hole in the table and attach with the nuts and washers.
3. Electrical Connection ATTENTION ! All work on the electrical components of the sewing unit may be carried out only by electricians or appropriately trained personnel. The mains plug must be pulled. The instruction manual of the drive’s manufacturer must imperatively be respected! 3.1 Connecting the Control Unit 2 1 3 – 2 Screw the operating panel 1 together with its bracket 2 onto the control unit 3.
4. Pneumatic Connection For the operation of the clamp lifting, thread tension opening, needle cooling, etc. the unit must be supplied with water-free compressed air. ATTENTION ! For a flawless functioning of the pneumatic control processes the compressed air supply must be laid out as follows: Even at the instant of greatest air consumption the minimum operating pressure may not fall below 5 bar.
5. Oil supply 1 2 3 2 Filling the oil reservoir for shuttle-track lubrication Only DA-10 lubricating oil may be used to fill the oil reservoir. DA-10 is available from DÜRKOPP ADLER AG retail outlets. – Unscrew oil-filler cap 1. – Fill the oil reservoir 2 with DA-10 lubricating oil to the upper edge of the embossed text. Checking the oil lever in the central recirculating-lubrication unit Only DA-10 lubricating oil may be used to fill the oil reservoir.
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