AC SERVO MOTOR INSTRUCTION MANUAL FOR DUERKOPP ADLER-281 MACHINE HVP-20-4-28-CE FOR DUERKOPP ADLER-281 MINI-MOTOR ENGLISH 賀欣全球售服網 / H. S. Global Service Network 中國地區 (CHINA) 服務專線 / SERVICE HOTLINE : +886-2-2676-5203 服務專線 : +86-21-64897184 傳真 / FAX : +886-2-2689-6600, 2689-3657 傳真 : +86-21-34074260 網址 : http: // www.hohsing.com 電子郵件 / E-MAIL : service@hohsing.com.tw 網址 / WEBSITE : http: // www.hohsing.com HSVP20U08 - 1 2008.
Model : HVP - 20 Series Contents 1. Safety Precaution Page (1). Work environment ………………………………………………………………………………………1 1 (2). Safety in installation ……………………………………………………………………………………… (3). Safety in operating ……………………………………………………………………………………2 (4). Safety in maintenance and repairs …………………………………………………………………… 2 (5). Regulation in maintenance and repairs ………………………………………………………………… 2 (6). Danger and caution signs ……………………………………………………………………………… 2 (7). Warranty information ……………………………………………………………………………… 2 2.
Page 9. HVP-20-4-28-CE Pin Assignment 17 ……………………………………………………… Appendix : (1). Level 1 parameter list (2). Level 2 parameter list (3). Level 3 parameter list (4). Level 4 parameter list (5).
1. Safety Precaution When install and operate HVP-20 control box, precaution must be taken as the following. This product is designed for the industrial sewing machines (DA281) and must not be used for other purposes. (1). Work environment : (a). Power voltage: Only use Power Voltage indicated on the name plate of the HVP-20 in ±10 % ranges. (b). Electromagnetic pulse interference: To avoid the abnormal running, please keep the product away from the high electromagnetic machine or electro pulse generator.
(d). Grounding: 1. To avoid the static interference and current leakage, all grounding must be done. Power wire 1 Φ 220 V OFF Ground Wire (Green/Yellow) ON must be grounding. Grounding Green/Yellow 2. Use the correct connector and extension wire when connecting ground wire to Earth and secure it tightly. (3). Safety in operating : (a). When turn on the machine in the first time, use low speed to operate and check the correct rotation direction. (b).
2. Installation and Adjustment (1).Control box installation : b). Install the pitman rod of pedal with speed control unit. a). Install the control box under the table. c). Finished diagram Speed control unit Pitman rod Control box (2).Operation box installation : a). Assembling the operation box on the bracket and secure screws. Operation box b). Mounting the bracket on the screw hole A、B of the machine head rear side. A c).
(4). Speed control unit Forward / Backward function & force adjustment : Delivery condition the inside torsion spring “E” is in position „1“. After the adjustment of the outside springs (chap.3) the inside torsion spring (E) can be adjusted additionally. a). Machine with foot lifter: o n E For machines with foot lifter solenoid, the lower blade of the spring must be placed in position1. This causes a clear position for pedal half heeling position for sewing foot lifting without thread trimming.
(5). How to adjust needle position for DA-281: (ex. use with C-200 operation box). OPERATION STEP DISPLAY AND REMARK Installation Power Connection CPU auto-select「machine code」and download ＋ Power ON related parameters, display【 176. VDN 】 Step pedal forward making machine pulley rotate at least over 2 turns l Press this key or S P 2 Until display【 181. PDA 】 key 5 times Screen display【 PDA.
3. Power Connection and Grounding (1). Single phase connection : Green/yellow wire is the ground wire. Single Phase ( AC220V) Brown Blue OFF ON Green / Yellow ( grounding wire ) To control box Caution : Green / Yellow wire must be grounded. (2). How to connect a 1Φ / 220 V power from a 3 Φ / 380 V power source : Caution：If the power source does not have the neutral point, then this 1Φ / 220 V control box is not suitable for this connection. Please ask supplier to offer our 3Φ / 380 V control box.
(3). The load balance when using 1Φ / 220V control box in 3Φ / 220V power system : Please install the power connections as the following diagrams for the load balance. R S T (4). How to change solenoid supply voltage : (DC: 24 V OR 30 V) When changing the solenoid voltage to 24V or 30V, use the JP1 and JP2 on the power board to do the jumper switch. Caution （1）: Before making the switch, check the machine head solenoid specification. Caution （2）: Turn off the power and wait for 5 min.
4. Part Name of the Control Box (1).
5. C-200 Operation Panel Key Functions (1). Panel key functions Front Back 9 9 External LED wiring layout 6 3 11 . 1 4 7 2 5 8 0V 12V 1 2 12 10 14 13 LED: DC 12V 100 ma (max) Note : After install the external LED light, make sure that the LED and its cable are firmly secured to avoid the LED or its cable fall into the running motor or machine. Function key : 1 Parameter enter / Increment Enter parameter mode / parameter NO. increment key.
(3) C-200 panel function setting : C-200 Panel function setting : Start back-tacking Use = +1and = -1 to adjust the stitches of A、B、C、D section in Start / End back-tacking, 15 stitches max. in each section. (note) . . . When Start / End back-tacking turn off , use the B、C、D area. Icon indicate the function state. End back-tacking . . key to turn the special function ON or OFF in the A、 A : cancel「half heeling」 : mean no half heeling. . B : cancel「trimmer」 : mean trimmer OFF.
6. Parameter Adjustment (1). How to enter【Normal Mode】: Just turn ON the power to enter【Normal Mode】 (2). How to enter 【Parameter Mode】level : Parameter Mode Operation First display Range for Parameter . Parameter ＃1 ~ 46 At【Normal Mode】 Level 1 Parameter Mode A Level 2 Parameter Mode B P POWER ON . Parameter ＃1 ~ 122 Level 3 Parameter Mode C S POWER ON . Parameter ＃1 ~ 243 Level 4 Parameter Mode D POWER ON .
(4). Value setting for A、B、C、D key in the【Parameter Value】: KEY TERMS SCALE IN TERMS OF SPEED A B 1000 spm IN TERMS OF ANGLE -------- IN TERMS OF TIMING 1000 ms IN TERMS OF FUNCTION C D 100 spm 10 spm 1 spm 100 ° 10 ° 1° 100 ms 10 ms 10 ms FUNCTION SWAP ※ Other than the function selection, each press of the key will start change the value from 0 to 9 . Note ： After value change, press S key to save the value, otherwise the new value will be lost when turning power off.
7.How to Use Reset Function 1. Before【Reset】, please confirm the current machine code and any special setting for the parameter. Once reset and all the setting will return to the factory default. 2. After【Reset】, If the machine code is not match with the machine head. It could damage the machine head or cause machine not working properly. a. Turn off the power first. b. Press and hold OFF A and B key and turn on the power. The LED will ON show【RESET】and blink twice. OFF ON c.
8. Basic Troubleshooting (1). Error Code and Measurement： Error Code ER0. 1 ER0. 2 Cause of The Problem 1. Power module detected error. 2. Abnormal over current or voltage occurred.. E²PROM (IC3) r/w malfunction. Status and Measurement Motor and machine will be shutting down. Please check the power module. Please check the power board over current circuitry. Motor and machine will be shutting down. Replace the IC3 memory unit. Motor and machine will be shutting down. Please check the AC power.
Error Code ER0. 9 Status and Measurement Cause of The Problem Motor still can run, but all output signals and operation box pattern sewing function will be invalid.. 1. Machine solenoid shorted. Please check the machine solenoids; or the solenoid resistance value is 2 Ω less. 2. Main board power transistor is faulty. Please check all the power transistors, which related to solenoid. Motor and machine will be shutting down. ER0. 11 If parameter 【121.
(2). HVP-20 Parts list for DA-281 : 1. Control Box Parts : 1-20 C - 200 1-18 A B C 1-17 D F + 1-19 P A B S D P1 PD _ B BB C A C C D 1-7 A 1-3 1-1 B C D 1-4 E G 1-9 1-16 F H P S 1-10 1-2 1-11 1-6 1-5 1-14 1-12 1-8 1-21 1-13 1-15 NO. Order Code Parts Name Description NO.
9. HVP-20-4-28-CE Pin Assignment 1 2 3 4 5 6 FOOT SWITCH +12V START VC KNEE SW. 0V TRIMMER 1 2 3 4 +12V INL INB 0V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 SEWING MACHINE --+5V +5V --0V 0V INE REV. SW. NEEDLE UP SW. IN2 ------INF KNEE SW. INL SAFETY SW. ----INJ BTL SW. --+24V/+30V +24V +24V/+30V +24V --0V 0V ------------+24V/+30V +24V OB WIPER SOL. ------O5 OUT-5 --+24V/+30V +24V OC REV. SOL. OF A.F.L. SOL. OD TENSION SOL. OA TRIMMER SOL.
PAGE - 1 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code 1 P O W E R .. O N H Parameters Function Maximum sewing speed Range Pre.
PAGE - 2 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key P O W E R .. O N Parameters Code Parameters Function SB5 15 stitches plus on Start/End back-tacking (with C-60) AFM Mode selection for foot lifting . (with F-10 , C-200) Range Pre.
PAGE - 3 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function 47 MAC Machine Code P ＋ P O W E R .. O N Positioning Mode selection （ON=UP ONLY, OFF=UP/DOWN） 48 N12 49 50 SPD Machine's pulley dimension. MPD Motor's pulley dimension.
PAGE - 4 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key P Parameters Code Parameters Function 74 FRV Converter for foot lifter signal output 75 SFM Safety switch protection mode 76 TCL Thread trimmer cancel 77 ILC 78 TRM Motor running mode at trimming sequence 79 LTM 80 Range Pre.setting ON/OFF OFF NC/NO/NOP NC ON/OFF OFF ON/OFF OFF LK/RK/KA/KB/KC KB Mode selection for trimming sequence.
PAGE - 5 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code 98 Parameters Function SLU Stitch length selection for backtack Range Pre.setting ON/OFF ON ON/OFF OFF 0 - 99 stitches 0 - 99 stitches 1 - 999 stitches 1 3 6 103 SET Trimming mode at sensory stop ON/OFF OFF 104 PSU Stitches for emergency up-stop 1 - 99 stitches 6 105 PSD Stitches for emergency down-stop 1 - 99 stitches 6 ON/OFF ON P ＋ 99 SEN Edge sensor function selection P O W E R ..
PAGE - 6 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function Range Pre.setting 123 FASET Factory default reset S ＋ NOP/LOAD/SAVE/ COPY/IU/IV NOP 125 USM Function for the needle up switch A/B/C/D/E/F/G/H B 126 USA Mode selection for【125. USM 】 ON/OFF ON 310 - 315 70 - 160 ------------315V 70V 0-4 0 1 - 99 stitches 5 134 KLK SBT/EBT Key Lock selection ON/OFF OFF 135 TOT Auto-running full time setting 1 - 168 Hrs （1-250 )x0.
PAGE - 7 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key S Parameters Code Parameters Function Added 1 stitch to the second C segment of double End Back-Tacking Range Pre.
PAGE - 8 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function Range Pre.setting S ＋ P O W E R ..
PAGE - 9 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function Range Pre.
PAGE - 10 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function 176 VDN Positioning by index (reference) point Range Pre.setting OFF/A/B/C B ON/OFF OFF H/L L 0 - 359 degrees 10 - 70 degrees 0 - 359 degrees 10 - 70 degrees 0 - 359 degrees 0 - 359 degrees 0 - 359 degrees 200 - 5000 spm 200 - 4800 spm 338 40 62 40 338 90 270 3500 2000 0 - 255 --- ＋ P O W E R ..
PAGE - 11 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function Range Pre.setting 201 IAV INA = PSU logical signal invert ON/OFF OFF 202 IBV INB = PSD logic signal invert ON/OFF OFF 203 ICV INC logic signal invert ON/OFF OFF 204 BL BL controller interface control ON/OFF OFF 205 BAF Mode selection for hemming guide device OFF,1,2 OFF 0 - 250 degrees 0 - 250 degrees 0 10 ＋ P O W E R ..
PAGE - 12 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function Range Pre.setting - DA-1.
PAGE - 13 HVP -20 Parameters List for DA-281 (MAC. 73)--version 1.0 N Key Parameters Code Parameters Function 228 FBM Forward_backward_motion control function. Range Pre.setting ON/OFF OFF 0 - 255 stitches 0 230 KLC To operate HP function by half heeling pedal. ON/OFF OFF 231 FLC To operate HP function by the knee switch. ON/OFF OFF 232 DBA Manual backtack with speed limitation DB3000. ON/OFF OFF 233 KNA Knee switch control function.
7-Segment Display Characters Compare Chart Arabic Numerals Actual Numbers 0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Display Numbers English Alphabet Actual Alphabet Display Alphabet Actual Alphabet Display Alphabet Actual Alphabet Display Alphabet
