AC SERVO MOTOR INSTRUCTION MANUAL FOR DŰRKOPP ADLER-271 MACHINE ONLY HVP-70-4-ED FOR DŰRKOPP ADLER- 271 MINI-MOTOR TYPE ENGLISH Please read this manual thoroughly before use to ensure safe and proper use. Please read the instruction manual for the machine head together with this manual. Save this manual for future reference. HSVP70U01 - EN 2006.
Model : HVP - 70 Series Contents 1. Safety Precaution Page 1.1 Work environment ………………………………………………………………………………………1 1 1.2 Safety in installation ……………………………………………………………………………………… 1.3 Safety in operating ……………………………………………………………………………………2 1.4 Safety in maintenance and repairs ……………………………………………………………………… 2 1.5 Regulation in maintenance and repairs ………………………………………………………………… 2 1.6 Danger and caution signs ……………………………………………………………………………… 2 1.7 Warranty information ……………………………………………………………………………… 2 2.
Page 7. How to adjust Needle position ………………………………………………………… 14 8. How to use【Recovery】to go back at factory default ……………… 15 9. Basic Troubleshooting (1). Error code Display ＆ Solution …………………………………………………………………… 16 (2). Instruction of Fuse Replacement ………………………………………………………………… 18 18 (3). Others …………………………………………………………………………………………………… (4). Parts list ……………………………………………………………………………………………… 19 10. Operation Box (C-300) ……………………………………………………………………… 21 11.
1. Safety Precaution Please read this manual carefully, also with related manual for the machine head before use. For perfect operation and safety, installing and operating this product by trained personnel is required. When install and operate HVP-70 MINI Servo Motor, precaution must be taken as the following. This product is designed for specified sewing machines and must not be used for other purposes. 1.1 Work Environment: (1).
b. Use the correct connector and extension wire when connecting ground wire to Earth and secure it tightly. 1.3 Safety in Operating： (1). When turn on the machine in the first time, use low speed to operate and check the correct rotation direction. (2). During machine operation, don’t touch any moving parts. (3). All moving parts must use the protective device to avoid the body contact and objects insertion. 1.4 Safety in Maintenance and Repairs： Power must be turned off first, when: (1).
2. Installation and Adjustment: (1).Motor Installation : Example：DURKOPP - 271 Sewing Machine Cover Bracket Motor MOTOR Oil tank Oil tank PEDAL (2).Control Box Installation : a). Leave 100 mm space at right b). Mounting control box under the working table c). Installation layout 300 mm 300 mm 100 mm P ABC Control box 270 mm LOGO 80 mm (3).Speed Control Unit Installation : a). Speed Control Unit b). Keep rod in vertical, secure the unit under the table c).
(5).
3. Power Connection and Grounding : (1). Single phase and three phase connection : Green/yellow wire is the ground wire. Brown wire Single Phase PVC Cable Blue wire Green/Yellow wire Brown Three Phase If used to single phase (220 V), don’t connect the black wire. Black OFF ON Blue To control box Green / Yellow 1. When a three phase 220 V servo motor used on single phase 200 ~ 240 V power, only connect brown and blue wires. Use insulating tape to wrap up the black wire for safety. 2.
(3). When using 1Φ / 220V motors in 3Φ / 220V power system, please make power connections as below for load balance. R S T (4). How to change solenoid supply voltage (DC: 24 V or 30 V) : The JP 4 is for 30 V and JP5 is for 24 V. Caution: Before setting make sure the machine head’s solenoid specification. Caution: Turn off the power & wait for 10 min.
(5). How to supply an additional power source from the control box : Caution 1 : Turn off the power & wait for 10 min. before opening the cover, Caution 2 : When turning off the control box’s power switch, it will not turn off the additional, Please add switch for the power. P S High voltage inside A BC D LOGO Caution：Unplug the power cord before doing any one of the following steps.
4. Diagrams Of Control Box : (1). Front side : Call out Parameter Save Parameter Start back Tacking ON/OFF End back Tacking ON/OFF AC Power Switch Needle UP/ DOWN P Slow Start ON / OFF S Presser foot UP when machine stop . Presser foot UP after trimming Setting number of stitches for Lockstitch machine. ABCD Special function setting for Interlock stitch machine STOPS LOGO 7-segment display (2).
5. Key functions on panel board and 7-segment display : Note：How to enter various parameter mode ? See the page 12. (1). Function keys in the【Normal Mode】: Free sewing / Bar tacking Start Back-Tacking / Constant stitch sewing ON / OFF End Back-Tacking Parameter key ON / OFF P S Presser Foot goes Needle Up / Down UP/DOWN at machine stop after trimming .
(3). Function keys in 【Parameter Mode A、B、C、D、E】: Save & Enter 『 Value 』area Parameter increment Parameter decrement Same as parameter increment key P S No Function . A BCD 7-segment Display ( See Remark ) No Function STOP Remark： In【Mode A 】First parameter showing is【0 0 1. H 】. All available parameter start from 1 ~ 46. In【Mode B 】First parameter showing is【047. MAC】. All available parameter start from 1 ~ 122. 7-Segment Display In【Mode C 】First parameter showing is【123. FAS】.
(5). Special function keys in the【Normal Mode】,when parameter【134.KLK】= ON LED for start Constant stitch sewing (ON： LED light) Saving key Parameter key No Function Presser Foot goes Up / down at machine stop Slow Start ON / OFF P S Presser Foot goes Up / down after trimming Needle Up / Down .
6. How to enter parameter mode : (1). How to enter【Normal Mode】level : Just turn ON the power to enter【Normal Mode】 Turn ON power Display for lockstitch Machine 3 phase type OFF Display for interlock Machine ON or P Single phase type S P . S . A B C D A B C D STOP P STOP S LOGO LOGO (2).
(3). How to set the Parameter Value : Note 1： Confirm the parameter code you want to adjust. (See the parameter table for detail) Note 2： Follow below steps to adjust parameter value. Step 1： Enter one of the【 Parameter Mode A to E 】. Step 2： Press or key to select the target parameter number. Step 3： Press S key to enter the parameter value. Step 4： Press A B Step 5： Press S C D key to adjust the value. key to save the value and return to【Normal Mode】automatically. Caution： 1.
7.How to adjust Needle position : For DURKOPP ADLER - 271 Needle position adjustment illustration OPERATION STEP DISPLAY AND REMARK Installation Power Connection CPU auto select「machine code」and down ＋ Power ON load related parameters. Display【176.VDN】 Step pedal forward making machine pulley rotate at least over 2 turns Press this or P key 5 times S Press this key enter value Until display【 181. PDA 】 Display【 PDA.
8. How to use【Recovery】to go back at factory default : b. Press and hold a. Turn OFF power. A B keys, then turn ON the power. LED will display【 RESE T】and blink twice. OFF (Three phase ) ON P S P S or P S A B C D A B C D STOP STOP (Single phase) P c. After blinking, the recovery starts and d. Must press then goes back to【 Normal mode 】 S Key to save the function. LED will display【SAVE. OK】and blink twice . Lockstitch Press S key to save P P S P . S S .
9. Basic troubleshooting : (1). Error Code and Measurement : Error Code Cause of The Problem 1. Power module detected error. ER0. 1 2. Abnormal over current or voltage occurred. 3. Resistor for the LV is damaged or F2 fuse open. ER0. 2 E²PROM (IC7) r/w malfunction. Status and Measurement Motor will be shut down. Please check the power module. Please check the main board over current circuitry. Please check the resistor (220Ω 30W) for the limited voltage or F2 fuse. Motor will be shut down.
Error Code ER0. 9 ER0. 11 Status and Measurement Cause of The Problem Motor still can run, but all output signals and Operation box’s pattern sewing function will be invalid 1. Machine solenoid shorted. Please check machine’s solenoids, if any resistance value is 2 Ω less. 2. Main board’s power transistor is faulty. Please check all the power transistors, which related to machines’ solenoids. 1. If parameter【121.
(2). Instruction of Fuse Replacement : Fuse Type and Location：When fuse fused, find out the cause and fix it before replace the new one. Main Board Top View 15 W 10Ω C7 C8 C9 RELAY S F2 Fuse is 0.6 A / 250V (For Brake Protection) 0.6 A F2 F3 15 A F4 15 A HSV-MC122012C F1 2.5A F3 / F4 Fuse is 15 A / 250V F1 Fuse is 2.5 A 250 V ( For AC Power Protection ) (For DC 12 V Protection) Caution：Turn off the power and wait 10 minutes before opening box cover (3). Others : .
(4).
Main Parts List of HVP-70-4-ED : ITEM PART CODE PART NAME SPEC. 1 2VP3432209AX7 Motor Ass.
10. Operation Box : (1).Operation Box Diagram : A B E G C D F H (2). Key Functions : FUNCTION KEY OPERATION OF SEWING MACHINE Single start back tacking Start Tacking Selection Double start back tacking Single end back tacking End Back Tacking Selection Double end back tacking 1). As the treadle is toed down, machine will start sewing. Once the treadle returned to neutral, machine will stop immediately. Free Sewing 2).
A、B、C、D -- stitch setting range in 0 ~ F (Note) E、F、G、H -- stitch setting range in 0 ~ 99 ----A=B=C=D=4 stitches ---- E = F = 10 stitches Stitch Setting Selection ---- G = H = 15 stitches ∴ Press key to select : Top Middle Bottom A、B、C、D E、F G、H 1).In Free sewing: One touch of this key act as stitch correction. (half stitch forward) Needle Up / Forward Stitch Correction 2).In constant-stitch sewing ： ( In Bar-tack sewing, it only act as needle up ) a.
11.HVP - 70 - 4 - ED Compare Chart A VC1 +5V VHP 0V IN- E. IN- 2 IN- K IN- 1 IN- 4 IN- 5 IN- L IN- I IN- B IN- J 16- O0 +24V +24V 16- O1 0V 16- O2 16- O3 +12V 16- O4 O7 (16- O15) 16- O5 +24V OB O2 O6 (16- O14) O1 O5 (16- O13) O3 +24V OC OF OD OA PANEL : SEWING MACHINE A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 R-SELEKT +5V R-N-HP 0V ZVR. SW. NHT SW. HP SW. STK SW. DB2000 DB3000 LSP FAWU LS VRU SW.
NAME DIRECTIONS NAME ZVR Intermediate backtack R-SELEKT NHT Needle up / down R-N-HP HP High lift limitation NFD STK Switch stitch length FSPR DIRECTIONS Resistor for machine select Set point potentiometer for speed limitation depending on high lift Sewing foot pressure Reduction of thread tension DB2000 Speed limitation 2000 rpm FAWU-L Thread monitor at the bottom left DB3000 Speed limitation 3000 rpm FAWU-R Thread monitor at the bottom right Machine run blockage NK / US Needle coo
PAGE 1 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) Parameters Parameters Function Code USER 1 H Maximum sewing speed 2 PSL Speed curve adjustments KEY P O W E R ..
PAGE 2 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) KEY Parameters Code USER P O W E R ..
PAGE 3 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) Parameters Parameters Function Code TECH. 47 MAC Machine Code KEY ＋ P O W E R .. ON Positioning Mode selection. （ON=UP ONLY, OFF=UP/DOWN） 48 N12 49 50 SPD Machine's pulley dimension. MPD Motor's pulley dimension.
PAGE 4 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) KEY Parameters Code Parameters Function Range Preset For 100 ohm 220 ohm 680 ohm 1000 ohm2200 ohm TECH. ＋ P O W E R ..
PAGE 5 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) KEY Parameters Code Parameters Function Range Preset For 100 ohm 220 ohm 680 ohm 1000 ohm2200 ohm TECH. ＋ P O W E R ..
PAGE 6 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.
PAGE 7 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.
PAGE 8 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.
PAGE 9 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) KEY Parameters Code Parameters Function Range Preset For 100 ohm 220 ohm 680 ohm 1000 ohm2200 ohm MAKER ＋ P O W E R ..
PAGE 10 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.
PAGE 11 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) Preset For Description 100 ohm 220 ohm 680 ohm 1000 ohm2200 ohm D2.8 D2.8 D2.8 D2.8 D2.8 software version display only Define the source of Index point is from needle up signal or needle down signal. Define the source of Index ( reference ) UP DN UP UP/DN UP DN UP： The reference index point is from the needle up signal .
PAGE 12 HVP-70 Sewing Machine Controller Parameters Setting List (for durkopp) E2 software version : D2.8(FOR HVP70-4-ED only) KEY Parameters Code MAKE Normal / long stitches with / without speed limitation (pushbutton on D/2) 229 STL 230 Coupling the reduction of thread tension KFH with the high lift for working foot and speedomat ＋ P O W E R .. ON Parameters Function 231 MFD Reduction of the sewing foot pressure with speed limitation 232 CTW Stitches prior to the roller is lowered.
7-Segment Display Characters Compare Chart : Arabic Numerals Actual Numbers 0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Display Numbers English Alphabet Actual Alphabet Display Alphabet Actual Alphabet Display Alphabet Actual Alphabet Display Alphabet
