Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment Working Instructions Short Seam Automat 2110-5 / 2111-5 DOC 000060 -A1-
Beisler Automated Sewing Equipment Short Seam Automat 2110-5 / 2111-5 Working Instructions Contents of the working instructions The working instructions are divided into four sections: A General notes: page A 1 - A 10 Safety instructions for the operating and service personnel and for the operator of the machine. B Operating instructions: page B 12 - B 27 Instructions for the personnel operating and handling the machine.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Section A Beisler Automated Sewing Equipment General notes -A3-
Beisler Automated Sewing Equipment Section A Short Seam Automat 2110-5 / 2111-5 Working Instructions General notes Contents A.1 Safety instructions .............................................................................................................. 5 A.1.1 Symbols used in the working instructions ..................................................................... 8 A.1.2 Symbols used on the machine ...................................................................................... 8 A.1.
Short Seam Automat 2110-5 / 2111-5 Working Instructions A.1 Beisler Automated Sewing Equipment Safety instructions Important information for the operator! This machine has been manufactured in keeping with the latest technological developments and is operationally safe.
Beisler Automated Sewing Equipment A.1 Short Seam Automat 2110-5 / 2111-5 Working Instructions Safety instructions Exclusion of liability Beisler GmbH warrants the faultlessness of the product as set forth by their advertisement, product information and these working instructions. Other product characteristics are not warranted.
Short Seam Automat 2110-5 / 2111-5 Working Instructions A.
Beisler Automated Sewing Equipment A.1 Short Seam Automat 2110-5 / 2111-5 Working Instructions Safety instructions A.1.1 Symbols used in the working instructions A.1.2 Symbols used on the machine WARNING! WARNING: DANGER! is used if non-observance may cause serious or even lethal injuries. Caution! Observe working instructions. WARNING: HIGH VOLTAGE! CAUTION! is used if non-observance may cause medium to minor injuries or damage. Caution! Prior to opening, pull out power plug.
Beisler Automated Sewing Equipment Short Seam Automat 2110-5 / 2111-5 Working Instructions A.1 Safety instructions A.1.3 General safety instructions Correct use • The SHORT SEAM AUTOMAT 2110-5 / 2111-5 is a sewing machine. It is to be used for crimping over pokket edges. For this purpose, the machine 2110-5 is equipped with a chain stitch top, and the machine2111-5 is equipped with a lock stitch top. • The maximum length of the pocket edge to be processed is 300 mm.
Beisler Automated Sewing Equipment A.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Section B Beisler Automated Sewing Equipment Operating Instructions - B 11 -
Beisler Automated Sewing Equipment Section B Short Seam Automat 2110-5 / 2111-5 Working Instructions Operating instructions Contents B.1 Description of the machine .............................................................................................. 12 B.1.1 Functional units ........................................................................................................... 13 B.2 Functions of the machine ...................................................................................
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.1 Beisler Automated Sewing Equipment Description of the machine Fig. 1 B.1.1 Functional units All functional units of the SHORT SEAM AUTOMAT 2110-5 / 2111-5 are mounted to the height-adjustable table frame and freely accessible.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment B.2 Functions of the machine B.2.1 Functional sequence Fig. 2/3 The short seam automat 2110-5 / 2111-5 allows the automatic crimping over of pocket edges and the tucking of pocket edges to pocket bags. The complete machine operation is performed using the following operational steps: • Pocket edge and pocket bag are positioned manually. • The pocket edge is crimped over and picked up.
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.2 Beisler Automated Sewing Equipment Functions of the machine B.2.2 Line-up and alignment Fig. 4 Crimping over and picking up pocket edge, The folder 1 moves to the right to the pick-up plate 2. The pocket edge is crimped over and picked up. • During this time, the pocket bag 7is positioned on the working plate. Fig. 4 Pocket bag line-up position, The pocket bag 7 is lined up within the operating range of the pocket bag clamp 6.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment B.2 Functions of the machine B.2.2 Line-up and alignment Fig. 5 Manual labeling, Single labels 2 are positioned manually with the pocket bag 3. The exact line-up position of the labels is marked with the reticle of the guide laser 1. Automatic label feed system, The short seam automat can be equipped with an automatic label feed system 4 for folded labels 6.
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.2 Beisler Automated Sewing Equipment Functions of the machine Fig. 6 B.2.3 Transport and sewing Folder The folder 6 moves to the left with the pocket edge, is lowered and puts the pocket edge onto the pocket bag. Pocket bag clamp The pocket bag clamp 7 fixes the pocket bag to the working plate until the main clamp picks up the sewing pieces and transports them to the sewing head. The pocket bag clamp closes while the folder moves to the left.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment B.2 Functions of the machine B.2.4 Switches Fig. 7 The short seam automat is equipped with three different types of switches: • Emergency switch for stopping a sewing program, • supply switches for current, • control switches for controlling the machine operation. Emergency switch: Program stop switch When the program stop switch 1 is pressed, all machine movements and the sewing process are stopped immediately.
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.2 Beisler Automated Sewing Equipment Functions of the machine Fig. 8 B.2.5 Operating panel Fig. 8 Display During the operation of the machine, the display 1 shows the values of the selected sewing program. If menus were requested, the menu symbol or the corresponding parameters of the function are displayed.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment B.3 Operation B.3.1 Safety instructions for operation Machine operation: Handling the guide laser: WARNING - Machine operation intervention! CAUTION - Damage of the retina! The machine is driven by electric motors and by compressed air. Any attempt to stop the moving parts of the machine or to tamper with the movements by hand may cause severe injuries.
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.3 Beisler Automated Sewing Equipment Operation B.3.2 Preparing the machine Fig. 9 Prior to the production start, check the supply connections, connect the machine to the compressed air and power supply systems and prepare the sewing head. 1. Insert needle, pass top thread through needle and insert bobbin for bottom thread into sewing head (see working instructions of sewing head manufacturer or supplier). 2.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment B.3 Operation B.3.3 Selecting the sewing program Fig. 10/11 After the machine has been switched on and the control program has been booted, the display 1 on the operating panel shows the most recently selected sewing program. Sewing programs 2 are stored in the memory (M). The program control memory can store up to 50 sewing programs (M 01-M 50). Fig.
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.3 Beisler Automated Sewing Equipment Operation B.3.7 Setting the thread clamp manually B.3.4 Activating additional seam numbers Before the first start of a sewing program, the top thread clamp must be activated to protect the top thread from being pulled out of the needle when the machine starts. 1. Select seam number of desired seam. Move cursor to seam number: • Press 0 or / key. • Press key. • Confirm selection: Press % key. B.3.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment B.3 Operation Fig. 12 B.3.9 Aligning sewing pieces The line-up positions of pocket edge, pocket bag and label must be aligned to one another. 1. Mark the exact position 5 of the pocket bag 4 at the line-up station with tape or pen. 2. Align the line-up position of the pocket edge with the position of the pocket bag. Mark the line-up position 6 of the pocket edge 7 on the pick-up plate with tape or pen. 3.
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.3 Beisler Automated Sewing Equipment Operation B.3.10 Quick stitch width setting Fig. 13 The quick stitch width adjustment makes the selection of 4 preadjusted different stitch widths possible. NOTE - Stitch width! The stitch width depends on the thickness of the fabric. The thicker the sewing material used, the wider the stitch width. The correct stitch width for the material is determined by trial end error in several machine cycles.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Beisler Automated Sewing Equipment B.3 Operation B.3.11 Starting machine cycle A machine cycle can be started in four different sequences (mode 00, mode 01, mode 02, mode 03). The factory default is mode 01 which allows a largely fully automatic machine cycle. Controlling machine cycle in mode 00: 1. Line up pocket edge. 2. Depress footswitch for machine cycle and keep depressed: • The folder picks up the pocket edge. 3.
Short Seam Automat 2110-5 / 2111-5 Working Instructions B.3 Beisler Automated Sewing Equipment Operation B.3.14 Stopping a sewing program Controlling machine cycle in mode 03: After each working step the following machine cycle can be continued automatically. Therefore: 1.
Short Seam Automat 2110-5 / 2111-5 Working Instructions Section C Beisler Automated Sewing Equipment Service Instructions - C 27 -
Beisler Automated Sewing Equipment Section C Short Seam Automat 2110-5 / 2111-5 Working Instructions Service Instructions Contents C.1 Delivery of the machine .................................................................................................... 29 C.1.1 Packaging .................................................................................................................... 29 C.1.2 Scope of delivery .....................................................................................
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.1 Delivery of the machine C.1.1 Packaging C.1.2 Scope of delivery The machine is delivered in a solid packaging box on a pallet. All packaging materials can be separated and reused. • • • Beisler Automated Sewing Equipment Pallet made of pine wood Packaging box made of plywood / transport carton Polyethylene film (PE) NOTE - Shipping braces! During shipping, moving machine parts are protected with shipping braces (cable ties).
Beisler Automated Sewing Equipment C.2 Short Seam Automat 2110-5 / 2111-5 Working Instructions Storage and location requirements C.2.1 Floor quality C.2.4 Supply connections The floor of the room where the machine is to be installed must have a sufficient surface strength. The location of the machine must be free of vibrations. If several machines are to be installed in one room, the static load bearing capacity of the ceiling must be considered.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.3 Beisler Automated Sewing Equipment Start-up C.3.1 Machine table alignment Fig. 1/2 After the machine has been installed at the desired location, the machine table must be aligned: • Set machine table to required height. • Align machine table horizontally on all sides. Fig. 1 Setting table height: 1. Fig. 1: Lift machine: Connect lifting device at lift points (arrows) below the crossmembers.
Beisler Automated Sewing Equipment C.3 Short Seam Automat 2110-5 / 2111-5 Working Instructions Start-up Fig. 3 C.3.2 Compressed air connections Fig. 3: The compressed air connection is preinstalled on the machine. It comprises the following components: • Pressure reducer 2 with manometer 4 and water separator 5, • Pressure hose with push-in plug 1. The pressure reducer is installed at the side mounting wall of the worktable. Connecting the machine to the compressed air supply system: 1.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.3 Beisler Automated Sewing Equipment Start-up C.3.3 Connecting the machine to the power supply The power cable and the power plug are preinstalled on the machine. The footswitches for controlling the machine operation and the bundle clamps are installed as well. C.3.4 Safety check Before the machine is released for operation, all safety devices must be checked for their correct operation.
Beisler Automated Sewing Equipment C.4 Short Seam Automat 2110-5 / 2111-5 Working Instructions Operation and shut-down C.4.1 Working with the machine C.4.2 Machine shut-down Factory settings: The machine has a factory-programmed standard program (M 01) with six seams (01, 02, 03, 04, 05, 06). The six seams differ in their control functions (see Section D.2.1, Program control layout). This sewing program is so powerful that it can be used for production.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance WARNING - Electric shock! C.5.2 Cleaning Contact with current-carrying components may cause a lethal electric shock If the machine is put in motion accidentally, persons in its direct vicinity may be caught by moving parts which may cause injuries.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance C.5.3 Service Fig. 4 The following service works must be carried out in weekly intervals. Oiling the clamp rail: 1. Disconnect machine from power supply. 2. Wipe clamp rails clean using a soft, oil-saturated cloth. The scope of delivery comprises 0.25 l of oil. When this oil is used up, you can order the special machine oil for service from the manufacturer or supplier of the machine.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance C.5.4 Repairs Fig. 5 Any repairs to the machine must only be carried out by: • authorized Technical Service, • personnel that has been instructed about the setting up and maintenance of the machine on the occasion of a training by the supplier or manufacturer. Use only original spare parts for installing or replacing machine components.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance Fig. 6/7 C.5.4 Repairs Clamp transport belt replacement: 1. Disconnect machine from power supply system. 2. Slide clamp to left until it reaches stop position. 3. Fig. 6: Remove retaining screws 3 from drive roller cover 2 and remove cover. 4. Remove two retaining screws from slide roller cover 8 and remove cover 9. 5. Loosen two belt lock screws 4 and release belt tension 7. 6.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance Fig. 8 C.5.4 Repairs Clamp rail replacement: The clamp rail must be replaced if the protective lining at the bottom side of the rail is worn. Clamp rail removal: 1. Fig. 8: Lift main clamp 4. 2. Loosen retaining screw 2. 3. Pull clamp rail 1 down and remove. Clamp rail installation: 1. Insert clamp rail 1 into fixture 3 and push up until it reaches the stop.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance Fig. 9 C.5.5 Machine set-up Fig. 9 NOTE - Activating inputs /outputs! To allow for testing machine movements or interval operation, the individual stages of movement can be activated with the inputs/outputs of the machine control unit (see programming instructions, section D.3.3, service menu level 1).
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance Fig. 10/11 C.5.5 Machine set-up After any works to the main clamp, the clamping pressure and the alignment of the clamp rail to the needle must be checked. Clamp rail clamping pressure adjustment: 1. Check to see if the main clamp exerts pressure to the sewing piece evenly along the entire length of the rail by lining up a piece of fabric to the insertion position and lowering the main clamp. 2.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance Fig. 12/13 C.5.5 Machine set-up Adjustment of clamp slide disengagement position: The disengagement position of the clamp slide is adjusted for the front and rear stop point at the pedestal. Fig. 12: The front stop point 3 determines how far the clamp slide will approach the needle of the sewing head, the rear stop point 4 determines how far the clamp slide will return to its start position. Fig.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance Fig. 14 C.5.5 Machine set-up Folder to clamp rail alignment: The lowered folder must be absolutely parallel to and in slight contact with the clamp rail along its entire length. Fig. 14 Folder position adjustment: 1. Move main clamp to position using input/output control functions: • Move main clamp to front stop point. • Lower main clamp. 2.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 15 Folder to pick-up plate alignment: To ensure that the folder can pick up the pocket edge evenly, the folder must lie upon the pick-up plate along its entire length. Fig. 15 Pick-up plate inclination adjustment: 1. Fig. 15: Fasten pick-up plate by rotating handwheel 4 completely to minus range. 2.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 16/17 Folder bar to folder clamp alignment: To ensure that the folder can crimp over the pocket edge evenly, the folder clamp 1 must pe positioned centrically above the folder bar 2. Fig. 16 Folder bar adjustment: 1. Fig. 16: Fasten pick-up plate by rotating handwheel 3 completely to minus range.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 18 Photocell light sensitivity setting: The photocell 1 at the sewing head controls the beginning and the end of the sewing process. The sensitivity of the photocell must be set in accordance with the sewing material used. This function must be adjusted correctly (see section D.3.2). 1. Fig. 18: Make sure that the light beam 2 of the photocell is not interrupted. 2.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 19 Installation stepper motor: The PCB for controlling the stepper motor is installed in the control box. Fig. 19 NOTE - Machine cycle! To prevent moving machine parts from colliding with each other or with other components when the machine is switched on again, move the machine manually into its start position before the PCB is replaced. 1.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance Fig. 20 C.5.5 Machine set-up Fig. 20 Setting the thread cutter: The three-digit value input (GP Par. 35) determines when the thread cutter is activated. The setting of the thread cutter must be checked during machine operation and corrected as required.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.5 Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 21 Fig. 21 Checking the rest thread monitor: The rest thread monitor is checked using a photocell. If the messages on the display do not match the filling state of the spool, the photocell sensitivity must be checked. 1. Fig. 21: Fill bobbin to half its capacity so that filling state indicators 2 of upper chamber 1 are covered. 2.
Beisler Automated Sewing Equipment C.5 Short Seam Automat 2110-5 / 2111-5 Working Instructions Maintenance C.5.5 Machine set-up Fig. 22 Adjust stitch width: The quick stitch width adjustment makes the presetting of 4 different stitch widths possible. Fig. 22 1. Fig. 22: Turn the handwheel 2 to the required range 1. 2. Loosen lock nut 5 of stop screw 4 and rotate stop screw to the desired position at the stop point 3. 3. Check distance A of the stitch width at pocket edge 6 • pocket bag 7. 4.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.
Beisler Automated Sewing Equipment C.
Short Seam Automat 2110-5 / 2111-5 Working Instructions C.6 Beisler Automated Sewing Equipment Troubleshooting Error 32: „Thread position does not come“ Error 33: „Sewing motor does not stop“ Error 34: „Needle not up“ Error 35: „Thread breakage“ Error 37: „Thread only rest“ Error 41: „No parts“ Error 42: „Photocell not lighted“ Error 43: „Photocell lighted too early“ Error 45 ...
Beisler Automated Sewing Equipment C.7 Specifications Power supply Supply voltage Connection to supply Power consumption Fusing Dimensions of the machine Width x Depth x Height in mm Table height Adjustable height in mm Weight Overall weight Short Seam Automat 2110-5 / 2111-5 Working Instructions 230 V ±10 %, 50/60 Hz (1, N, PE) AC 1.
Beisler Automated Sewing Equipment Section D Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming Instructions - D 56 -
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Section D Beisler Automated Sewing Equipment Programming Instructions Contents D.1 Operating panel ................................................................................................................. 59 D.1.1 Display and key functions ............................................................................................ 59 D.2 Fundamentals of programming .........................................................................
Beisler Automated Sewing Equipment Section D Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming Instructions Contents D.3.9 Level 5 special parameters / Functions ....................................................................... 81 Switching the top thread monitor on or off .............................................................. 81 Switching the rest thread monitor or bottom thread monitor on or off ...................
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.1 Beisler Automated Sewing Equipment Operating panel D.1.1 Display and key functions Fig. 1 1 Display During machine operation, the display shows the values of the selected sewing program. If menus are activated, the menu symbols or the corresponding parameters of the function are displayed. Fig. 1 2 Numeric keypad All variable number values are entered using the numeric keypad. The desired sewing programs are requested using the M key.
Beisler Automated Sewing Equipment D.2 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Fundamentals of programming D.2.1 Program control layout The program control is controlled using four different kinds of menus: 1. System menu, 2. Service menu, 3. Global parameter menu, 4. Special parameter menu.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.2 Beisler Automated Sewing Equipment Fundamentals of programming D.2.1 Program control layout Access to menus The following menus are freely accessible: • Service menu, • Global parameter menu, • Special parameter menu. Except for three submenu pages, the entire system menu is controlled by access privileges. These privileges protect the system menu from unauthorized access.
Beisler Automated Sewing Equipment D.2 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Fundamentals of programming D.2.2 Program level overview ( Fig.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.1 System menu The system menu is divided into several submenus. The submenus themselves are divided into access-protected and open submenus. Access is protected by the service code.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.1 System menu D.3.1 System menu Eprom seam parameters This function allows to copy the factory-programmed fixed seams from the Eprom back to the sewing program. • Press key. • Press key (init parameters). • Copying seam numbers Use this function to copy the properties of a factory-programmed sewing program or of your self-configured sewing programs into an other sewing program.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.1 System menu • Press key (erase seam). • Enter seam number using numeric keypad. Copying sewing programs to the memory stick Programmed sewing programs can be copied to the memory stick (back-up copies). Select sewing program. Confirm safety prompt, press % key.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.1 System menu D.3.1 System menu Copying variables to the memory stick All variables (global parameters/special parameters) can be stored on the memory stick (backup copies). • Insert memory stick into USB slot. • Press key. • • • Running clamp motor in permanent test The clamp motor can be run permanently to check for constant machine movement. • Press key.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.2 Service menu start level The service functions of the service menu are requested by direct access from the start level or from level 1. Service functions support the working process during machine production. Enter a completely new numeric value: • Enter numbers using numeric keypad.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.2 Service menu start level Photocell correction for end of seam, seam length and fixed seam end point The settings made in this menu refer to the selected needle and are in close relation to the settings made using the function key F2 for the beginning of the seam. Enter value: E • Press key.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.2 Service menu start level Filling spool Insert thread and fill spool: Resetting the insertion process This function depends on the mode of machine operation. It refers only to machine movements that can be performed before the automatic operation. The machine movements will be reset to start position. Q • Press key.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.3 Service menu level 1 Functions on level 1: The function keys on the start level are assigned to the symbols above them as shown on the display. The settings of the global parameter menu (GP) and of the special parameter menu (SP) which can also be requested from this level are described in separate sections. Confirm input and exit menu: • Press key.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.3 Service menu level 1 Manual winding This function is used to wind thread from the thread spool to the top thread spool. To start the function: • • Press key 7 Press key @ • Select output: • Press key. Press key. Select number line: • To exit, press any key. • Press # or $ key.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.4 Global parameters Global parameters are values that control the basic functions of the machine. If global parameters are changed, this change affects all stored sewing programs. Browse through list: Requesting / exiting the global parameter menu Move to line in list: • Press ' key • Press key • • The minimum and maximum input values are limited by the program control unit.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.4 Global parameters No. Programmable global parameters (F2) 01 TILL CLAMP SIDEWAYS FWD: Scan and part pickup after clamp movement forward / time interval 02 TILL CLAMP DOWN ......: Lower clamp after clamp movement forward for part pickup / time interval 03 TILL VACUUM OFF ......
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.4 Global parameters No.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.5 List of special parameters Special parameters are values that refer to only one specific sewing program. Changes of these values affect only the currently selected sewing program for which the setting is made. Special parameters are edited in four different levels (level 2 to level 5).
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.5 List of special parameters No. Programmable special parameters in lists (F3) 17 TACKING LENGTH SEAM END: Final bar tack length only for lock stitch 18 STITCH LENGTH SEAM BEG: Stitch length at beginning of seam (input 5.0 mm max.) 19 DISTANCE OF THIS ST.LEN: Distance of stitch length at beginning of seam 24 ST.LENGTH OF MAIN SEAM: Stitch length for main seam (input 5.0 mm max.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.6 Level 2 special parameters / Functions Fig. 3 Functions of level 2 submenus: The following section describes the special parameters that can be enabled or disabled as functions. Fig. 3 &+ F1 F2 Back to start level Enable / disable functions Enabling / disabling functions Functions can be enabled or disabled for a selected sewing program.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.7 Level 3 special parameters / Functions Level 3 submenus: Switching folder on or off The folder puts the pocket edge onto the pocket bag. If this function is disabled, the pocket edge must be put onto the pocket bag manually.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.8 Level 4 special parameters / Functions Level 4 submenus: & - , Switching label feed on or off Folded labels can only be sewed up using the automatic label feed function. Plain labels can be put onto the pocket edge manually when the automatic label feed is switched off.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.9 Level 5 special parameters / Functions Level 5 submenus: NOTE - Operation without thread monitor! & TU;8P During normal production, the rest thread monitor or the top thread monitor should always be switched on as otherwise the sewing programm will not be stopped if the thread breaks.
Beisler Automated Sewing Equipment D.3 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Programming D.3.10 Level 2 special parameters / Lists Parameter setting for level 2 submenus The following section describes the special parameters that are set in lists. When a submenu is requested, only those positions of the parameter list are displayed that refer to the machine function. All other positions of the entire parameter list can be browsed. Move to a line in the list: • Press # or $ key.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.3 Beisler Automated Sewing Equipment Programming D.3.10 Level 2 special parameters / Lists Setting stitch lengths and bar tacks All settings for the configuration of the seam can be changed using this list. The minimum and maximum values of input are limited by the program control unit. Values that are not within the limits will not be accepted but reduced to the corresponding minimum or maximum value.
Beisler Automated Sewing Equipment D.4 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Factory settings D.4.1 Factory settings for global parameters M01 Global parameters 2110-5 Pos. 01 global parameters 2110-5 Value Unit Till CLAMP SIDEWAYS FWD 0.0 sec 02 TILL CLAMP DOWN 0.2 sec 03 TILL VACUUM OFF 0.0 sec 04 THREAD LENGTH spool full 000 m 05 TILL CLAMP INSERTING 0.1 sec 06 SEWING END ->CL.SIDEW. 0.0 sec 07 TIME AFTER CLAMP OPEN 0.1 sec 10 TILL FOLDING CL.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.4 Beisler Automated Sewing Equipment Factory settings D.4.1 Factory settings for global parameters M01 Global parameters 2111-5 Pos. 01 global parameters 2111-5 Value Unit Till CLAMP SIDEWAYS FWD 0.0 sec 02 TILL CLAMP DOWN 0.2 sec 03 TILL VACUUM OFF 0.0 sec 04 THREAD LENGTH spool full 003 m 05 TILL CLAMP INSERTING 0.1 sec 06 SEWING END ->CL.SIDEW. 0.0 sec 07 TIME AFTER CLAMP OPEN 0.1 sec 10 TILL FOLDING CL.
Beisler Automated Sewing Equipment D.4 Short Seam Automat 2110-5 / 2111-5 Workinging Instructions Factory settings D.4.2 Factory settings for special parameters M01 Special parameters 2110-5: Pos.
Short Seam Automat 2110-5 / 2111-5 Workinging Instructions D.4 Beisler Automated Sewing Equipment Factory settings D.4.2 Factory settings for special parameters M01 Special parameters 2111-5: Pos.
