510 CNC automat for bartacking seams and short seams Operating Instructions 1 Installation Instructions 2 Service Instructions 3 Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 59 25-00 Telefax +49 (0) 5 21/ 9 25 24 35 www.duerkopp-adler.com Ausgabe / Edition: 02/2006 Printed in Federal Republic of Germany Teile-Nr.:/Part-No.
Summary Operating Instructions Installation Instructions Service Instructions Interconnection-diagram 9890 510001 B
Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.
General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2. Before putting into service also read the safety rules and instructions of the motor supplier. 3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.
Index Page: Preface and general safety hints Part 1: Operating Instructions cl. 510 1. Description of product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2. Description of proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. Subclasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index Page: 8.5.3 8.5.3.1 8.5.3.2 8.5.4 8.5.4.1 8.5.4.2 8.5.4.3 8.5.4.4 8.5.4.5 8.6 8.6.1 8.6.2 8.6.3 Seam pattern sequences . . . . . . . . . . . . . . . . Switching the sequence programming mode on/off Sequence programming mode . . . . . . . . . . . . . Technician mode . . . . . . . . . . . . . . . . . . . . . Machine configuration . . . . . . . . . . . . . . . . . . User configurations . . . . . . . . . . . . . . . . . . . . Service functions . . . . . . . . . . . . . . . . . . . . . Free contours . .
1. Description of product The Dürkopp Adler 510 is a CNC automate for bartacking seams and short seams. The available standard bartacks are size-adjustable and can additionally be memorized in this modified shape. Free seam contours can be programmed directly at the control panel without any further devices. Technical features – DAC control with control panel. The following functions are available: – 50 standard bartacks. These bartacks can temporarily be modified as regards length, width and speed.
2. Description of proper use Class 510 is an automatic bartacker determined for processing light to medium-weight material, i.e. fabrics made of textile fibres or leather. Such sewing materials are used in the clothing industry and for the production of home and car upholstery. Furthermore, this automatic bartacker can also sew so-called technical seams.
4. Optional equipment The following optional equipment is available for the automatic bartacker 510: Order No.
6.1 Technical data of the subclasses Subclass: -211 -212 -213 Stitch type: 301 301 301 Hook type: oscillating hook Needle system: DPx5 (134) DPx17 (135x17) Needle size: [Nm] 80 - 110 80 - 110 100 - 120 Needle size standard: [Nm] 90 90 120 50/3 - 120/3 50/3 - 120/3 30/3 - 120/3 Thread size: Stitch length: Max. speed [mm] dependent on seam pattern [min -1 ] Clamp stroke Delivery maximum [mm] Sewing field size max. in X-direction: max.
7. Operating 7.1 Threading needle thread Caution: Danger of injury ! Switch off main switch ! Thread the needle thread only when the automatic bartacker is switched off. – – Put thread reels on the thread reel holder and conduct needle thread and bobbin thread through the unwinding arm. The unwinding arm must be positioned vertically above the thread reels. Thread the needle thread as shown on the following illustration.
7.2 Adjust needle thread tension 3 2 1 Pretension 3 With open main tension 2 a minor residual stress of the needle thread is required. The residual stress is produced by the pretension 3. At the same time the pretension 3 influences the length of the cut needle thread end (initial thread for the next seam). – Short initial thread: Turn knurled nut 1 in clockwise direction. – Long initial thread: Turn knurled nut 1 counter-clockwise.
7.4 Adjust thread regulator 1 3 2 1 Caution: Danger of injury ! Switch off main switch ! Adjust thread regulator only when the automatic bartacker is switched off. The thread regulator 3 controls the needle thread quantity required for the stitch formation. Only a precisely adjusted thread regulator guarantees an optimum sewing result. When the thread regulator is adjusted correctly, the needle thread loop must slide over the thickest spot of the hook with low tension. – Loosen screw 1.
7.5 Wind on bobbin thread 5 1 4 3 2 6 – – – – – – Put bobbin on bobbin winder 4. Pull thread through guide 2 and around tension 1. Wind thread counter-clockwise around the core of the bobbin (approx. 5 times). Press winder lever 3 into the bobbin. Sewing The winder lever stops as soon as the bobbin is full. Tear off thread at thread clamp 5 after winding on is finished. Note ! If the thread is to be wound on without sewing, the thread winding mode can be altered in submenu 6 “Special functions”.
7.6 Change hook thread bobbin 1 7 4 2 5 6 2 3 1 Caution: Danger of injury ! Switch off main switch ! Change hook thread bobbin only when automatic bartacker is switched off. Take off empty bobbin – Pull down hook cover 3. – Lift bobbin case cover 1. – Take off top of bobbin case 2 with bobbin 6. – Remove empty bobbin from the top of the bobbin case 2. Insert full bobbin – Place full bobbin in the top of bobbin case 2. – Thread bobbin thread through slot 5 below tension spring 7 in the drill-hole 4.
7.7 Adjust bobbin thread tension 1 2 3 Caution: Danger of injury ! Switch off main switch ! Adjust bobbin thread tension only when the automatic bartacker is switched off. The required bobbin thread tension is to be produced by tension spring 1. The top of bobbin case 3 should drop slowly due to its own weight when being held at the threaded-in bobbin thread. Adjust tension spring – Take off top of bobbin case 3 with the bobbin.
7.8 Change needle 2 3 2 1 1 1 Caution: Danger of injury ! Switch off main switch ! Change needle only when the automatic bartacker is switched off. – – – Loosen screw 1. Push new needle into the drill-hole of needle bar 2 as far as it will go. ATTENTION ! The hollow groove 3 of the needle must point to the hook. Tighten screw 1. ATTENTION ! After the changeover to another needle size the distance between hook and needle has to be corrected (see service instructions).
8. Operating the control of cl. 510 8.1 The control panel For the input and output of data a control panel with an LCD display and function keys is used. P-key: Programming mode S-key: SequenceProgramming mode ESC-key F-key: Technician mode Cursor keys OK-key 8.1.1 The keys Function key Function Cursor keys If no text field is activated: Press key “ï” to return from a submenu to the parent menu.
Function key Function If no text field is activated: Change between the lines of the menus. The selected line is displayed white on black. If a text field is activated: Increase or reduce the value of the respective point by one or change between the parameters in case of functions with several choices. OK-key If no text field is activated: Activate the text field. The value can be altered with the keys “ñ ” and “ò ”. If a text field is activated: The set value is taken over.
8.2 User interface 8.2.1 Structure of menu Switch on main switch Key F Service mode Code 1 Sewing mode Key ESC Key ESC Key F Code 1 Key P Key ESC Programming mode Technician mode Key S Key S Key P Sequence programming mode Call up the service mode – Press the function key “F” and keep it pressed. – Switch on main switch. The control unit will be initialized. After a short while the window for entering the code number will appear. – Enter the code number (code 1, compare chapter 8.5.4).
Recall technician mode – Switch on main switch. The control is initialized. The sewing mode menu appears on the display. – Press key “ F ”. – Enter Code 1 (see Chapter 8.5.4). – Press key “OK” . The display changes over to the technician mode. 8.3 Alter numerical values, parameter values, selection of alternatives 8.3.1 Alter numerical values 1 – Select the desired line with the keys “ñ” or “ò”. – Press key “OK ”. The chosen numerical value is marked by a blinking cursor.
8.3.2 Selection of a parameter Some parameters offer a selection of non-modifiable adjustments. – Select the desired line with the parameter to be altered with the keys “ñ ” or “ò ”. – – Press key “OK ”. Change between the given possibilities with the keys “ñ ” or “ò ” Example: Seam pattern number – Press key “OK ”. The currently set parameter is taken over. or – Press key “ESC “. The original parameter is maintained. 8.3.3 Selection of alternatives Some menu items can be selected alternatively.
8.4 Seam patterns Three different seam pattern types are available for the automatic bartacker 510: · Specified standard seam patterns (Type 1) (see chapter 11) The sewing parameters length, width and sewing speed can be altered in the sewing mode; the laser marking lamps can be switched on and off. The alterations are memorized. However, after selection of another seam pattern the alterations will get lost.
8.5 Main menu 8.5.1 Seam pattern operation The parameters for the individual seam patterns are arranged in the main menu. The seam patterns can be altered via these parameters. – – – Switch on main switch. The control is initialized. The main menu appears. Select desired parameter with the keys “ñ” or “ò”. The symbol of the selected parameter is displayed white on black. Alter selected parameter as described in chapter 8.3.
Submenu Behind this symbol there is a submenu. Number of stitches Via this menu line the number of stitches is indicated (cannot be modified). When selecting the line with key “OK” the submenu “Special functions” is opened. Counter reading Via this menu line the following counters can be read: Counter of daily number of pieces or Counter of capacity When selecting the line with key “OK” the submenu “Counter of daily number of pieces/Counter of capacity” is opened.
Submenu seam pattern offset In this menu to it is possible to change the seam pattern position in X-/Y-direction. When switching to this menu, the clamping foot will be lowered. If the value for the X- and Y-Offset is changed, the stepping motors will move the material accordingly. When exiting the submenu, the clamping foot will then be raised again.
Winding thread on to a bobbin: With pedal – Step pedal forwards (step 2). The sewing motor starts. – Step pedal backwards. The sewing motor stops. Via control panel – Press “F” key . The sewing motor starts. – Press “ESC” key. The sewing motor stops. With push button (optional) – Press key 2. The sewing motor starts. – Press key 1. The sewing motor stops. 1 Soft start Via this parameter the soft start can be switched on or off.
Submenu counter of daily number of pieces or counter of capacity OFF Alternative display of counter of daily number of pieces or counter of capacity. Both counters work in parallel operation. It can be selected which counter is displayed in the main menu. · · – The counter of the daily number of pieces counts the number of the sewn seam patterns Display: 0 … 65000 The bobbin thread counter works backwards. When the value “0" is reached and a sewing operation is started, a note is indicated.
8.5.2 Programming mode Under this menu item the parameters for programming of seam patterns are arranged. With the help of the parameters shape, length, width, speed etc. of the seam pattern are entered. Off – Switch on main switch. The control is initialized. The main menu appears. – Press function key “P” on the main menu. The display changes over to the menu of the programming mode. Select desired parameter with the keys “ñ ” or “ò ”.
Submenu seam pattern offset Select the present menu to shift the seam pattern offset in X-/Y-direction. Display: present X-/Y- offset value Number of stitches Only indicates the number of stitches. Soft start Via this parameter the soft start can be switched on or off. Input : ON/ OFF First clamp (optional) With this menu item you can set which part of the clamping foot (left or right) will be lowered first.
8.5.3 Seam pattern sequences 8.5.3.1 Switching the sequence programming mode on or off Changeover from the seam pattern operation to the seam pattern sequence operation – Actuate the function key “S” while the main menu is being displayed in order to skip to the sequence programming mode. 0 – – – – – Start the editing by actuating the „OK “ key Select any sequence by using the “ñ “ key (1-25) Confirm the selection by actuating the „OK“ key. The seam pattern sequence operation is switched on.
Skipping from seam pattern sequence operation to seam pattern operation – Actuate the function key “S” while the main menu is being displayed in order to skip to the sequence programming mode. 3 1 0 – – – – 30 Start the editing by actuating the „OK “ key. Select the sequence number 0 by using the “ò “ key. Confirm the selection with the „OK“ key. The seam pattern sequence operation is switched off. Actuate the „ESC “ key or the “ï “ key. The main menu for the seam pattern operation will be displayed.
Menu items in the main menu of the seam pattern sequence Sequence Selection of the seam pattern sequence. Input: 1 (2 … 25, if available) Sequence succession Display of the sequence succession. The current seam pattern number is marked with a bar (underlined). In case of more than five numbers the display is scrolled.
8.5.3.2 Sequence programming mode In this menu item individual seam patterns are combined to retrievable seam pattern sequences. Totally 25 independent seam pattern sequences are available. Every seam pattern sequence can be combined out of 20 seam patterns in any order whatever. – – – – Switch on the main switch. The control is initialized. The main menu appears. Press function key “S” in the main menu. The display changes over to the menu of the sequence programming mode.
8.5.4 Technician mode In the technician mode the following menus are included: Machine configurations Maschine Benutzer Service Freie Konturen Memory-Dongle machine config user config. service functions free contours memory dongle In this menu machine-specific adjustments are made. User configurations 1 machine config Maschine Benutzer Service Freie Konturen Memory-Dongle operat.config. test functions free contours memory dongle In this menu operation-specific adjustments are made.
Free contours Maschine Benutzer Service Freie Konturen Memory-Dongle machine config operat.config. test functions free contours memory dongle With the automatic bartacker 510 up to nine freely defined seam contours can be created and sewn. The coordinates are entered directly at the control panel. Memory dongle Maschine Benutzer Service Freie Konturen Memory-Dongle machine config operat.config.
Recall technician mode – Switch on main switch. The control is initialized. The main menu appears. – Press function key “F” in the main menu. The screen for the code entry appears. – Enter code number “25483". After input of the correct code number the display changes over to the menu ”Technician mode". – Confirm with key “OK”.
8.5.4.1 Machine configuration Parameter Softstart Einrichtung Zeiten parameter soft start sew. equipment times 262 Parameter In this submenu different machine parameters can be set. Soft start In this submenu the driving speeds for the soft start slope can be set. Equipment In this submenu the settings for the sewing equipment and optional units can be actuated. Times In this submenu different timings can be set. Machine cycles The total number of the sewn cycles is displayed.
Submenu machine parameters cut.rpm max.rpm stop pos. sew.st.pt. softstart Referenz.: 1 sew. equipment – Select desired parameter with the keys “ñ” or “ò”. The symbol of the selected parameter / submenu is displayed white on black. – Start selected parameter with the key “OK” or change into the submenu. 1 Cutting speed Input of the sewing motor speed in the last three stitches.
Referencing In this menu point the referencing mode of the step motor after the sewing process can be configurated. Input: 0 = no referencing 1 = referencing each time 2 – 10 = referencing after each 2nd to 10th sewing process Submenu Soft start In this submenu speed adjustments for the soft start can be made. Speed first stitch Input of the speed in the first stitch. Input: 400 … 900 [rpm] Speed second stitch Input of the speed in the second stitch.
Submenu sewing equipment In this submenu adjustments for the sewing equipment can be made. w.clamp f. open dimens number length width Ausstattung laserl. Note The entry of the clamping foot number (cf. chapter 12) serves for the automatic verification whether the seam pattern to be currently sewn is positioned within the inner frame of the clamping foot. If the clamp numbers 9 to 13 are selected, only certain seam pattern numbers and sequence numbers are allowed.
Clamping foot number Max. tack size (X x Y) [mm] Dim. X x Y [mm] Inner frame Inner frame rectangular 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 19.0 x 3.5 20.0 x 4.1 27.0 x 5.0 10.0 x 4.5 5.6 x 23.0 19.0 x 12.0 44.0 x 24.0 9.5 x 4.5 16.0 x 16.0 12.0 x 14.0 24.6 x 12.6 12.6 x 21.0 34.8 x 12.2 16.0 x 2.6 8,6 x 13,6 20.0 x 4.5 21.0 x 5.
Submenu Configuration hand switch:off el. thr. wiper:off _/-clamp: off laser light: off thr. burner off opt. sign. assignment input Further optional equipments are available. Please contact our application centre (APC). Hand switch Activating of optional hand switches. When the option is switched on, a menu item in order to select the operation mode will appear in the menu “User configuration”.
Testing mode with the control panel BF3 – Actuate the keys “OK” + “F”: clamp 1 will be lowered – Actuate the “OK” key: clamp 2 will be lowered – Actuate the “OK” key again: the testing process will be started – Actuate the “ESC” key: the clamp closed last will be lifted again Sewing process with the hand switch (optional) – Actuate key 1: clamp 1 will be lowered – Actuate key 2: clamp 2 will be lowered – Actuate key 2 again: the sewing process will be started – Actuate key 1: the clamp closed last will be l
Submenu Times The submenu times is only displayed, when the corresponding options are activated or the seam patterntoring switch of the clamping foot is not connected. Delay between pedal level 1 (lowering the clamping foot) and sewing start (t1) Time only relevant with quick start via pedal or hand switch (optional). The above menu item will only be displayed, if the monitoring switch of the clamping foot is not connected. Input: 50 ...
The menu items t5 - t9 will appear, only if the option “thread burner” is activated under menu machine/equipment/configuration. Time to preheat the burner Time allocated for the preheating of the burner points before the seam end. Input: 0 ... 5000ms Preset value: 2000ms Select only the necessary time needed for the burning of the threads, otherwise the burner points can be damaged.
8.5.4.2 User configurations In this menu operation-specific adjustments are made. language sewing mode manual keys param.mod forced st pattern locking sequence locking – Select desired parameter/ submenu with the keys “ñ ” or “ò ”. The selected parameter/ submenu is displayed white on black. – Start selected parameter with the key “OK” or change into the submenu. 1 Language In this submenu the language can be chosen. German Selection of the German language for the technician level.
Operating mode push button (optional) Selection of the push button mode. This menu item is only available if the “hand switch” option in the menu configuration is switched on. Input: A = Normal B = Quick start In the push button mode “NORMAL” the keys have the following functions: Key 1: Lifting and lowering of the clamping foot. Interruption of the sewing operation. Sewing operation stopped after interruption. Key 2: Sewing start when clamping foot is lowered. Interruption of the sewing operation.
Lock seam pattern In this submenu individual seam patterns can be released or locked for selection in the sewing mode. lock all unlock all on on on on on on Note If a clamp with non-rectangular shape (Number 9 to 13) is selected in the menu “Machine configuration/ Equipment”, a manual locking is not possible. The menu item cannot be selected because for these clamping feet only specified seam patterns are defined (see table of seam patterns chapter 11). In general the following restrictions apply: 1.
Lock sequences In this submenu individual sequences can be released or locked for selection in the sewing mode. The menu item is only displayed, if more than one seam pattern sequence is programmed (compare with chapter 8.5.3) lock all unlock all on on In general the following restrictions apply: 1. Seam pattern operation · The last sequence selected in the sequence operation cannot be locked. 2. Seam pattern sequence operation · · The sequence currently selected in the sewing mode cannot be locked.
8.5.4.3 Service functions The service functions allow the quick verification of all hardware components. Note The service menu can also be reached directly when switching on the machine (see chapter 8.2.1). Multitest multitest 180°-disc events 1 In the menu “Multitest” all hardware components can be checked.
DAC III Multitest 180° - Scheibe Ereignisse DAC III INIT multitest 180°-disc events DAC III INIT In this menu are indicated the different parameters of the control unit. Initialization Multitest 180° - Scheibe Ereignisse DAC III INIT multitest 180°-disc events DAC III INIT Via this menu the event memory buffer and the permanent data can be reset to the factory setting.
Multitest Selection of the submenu of Multitest Ausgangstest PWM-Ausg.test Eingangstest Auto-Eing-test Nähmotortest Schrittm.test RAM-Test EEPROM-Test output test input test auto input tst motor test step.motor tst RAM test EEPROM test PWM-output test – Select desired test function with the keys “ñ” or “ò”. The selected test function is indicated white on black. – Choose selected test function using the “OK” key.
Output test With this test function the function of the output elements is checked. – – Start the test function with the key “OK”. Select desired output element with the keys “ñ” or “ò”. – Switch desired output element on and off with the key “OK”. output test output – Press function key “ESC” for leaving the test function. Caution: Danger of injury ! Do not reach into the running machine during the function test of the output elements.
PWM Output test This test function checks the function of the magnets. – – – Start the test function by actuating the “OK” key. Select the desired output element by actuating the “ï“ or “ð“ keys. Switch the selected output element on and off by pressing the “ñ” or “ò” keys. PWM output test output – – – The issued value for the selected output element is displayed. The value specifies the impulse rate for the controlling of the output element.
Input test With this test function the input element to be tested is selected. ATTENTION ! The input elements have been carefully adjusted in the factory. Adjusting and correcting must only be done by trained service staff. Caution: Danger of injury ! Do not reach into the working area of the clamping foot when starting and ending the input elements. – – Start the test function with the key “OK”. Select desired input element with the keys “ñ” or “ò”.
Auto-Input test With this test function the function of the input elements is checked. ATTENTION ! The input elements have been carefully adjusted in the factory. Adjusting and correcting must only be done by trained service staff. Caution: Danger of injury ! Do not reach into the working area of the clamping foot when starting and ending the input elements. – – Start test function with the key “OK”. Actuate desired input element.
Sewing motor test With this test function the sewing motor can be checked. – Start test function with the key “OK”. – – Start motor with the key “ñ”. Alter speed with the keys “ñ” or “ò”. The speed is indicated. motor test – 56 Actuate the function key “ESC”. The test is finished, the motor stops. The sewing motor control makes a reference run and the clamping foot is lifted. The menu Multitest appears on the display.
Step motor test With this test function the step motors and the pertaining reference switches can be checked. ATTENTION risk of breakage ! Before the test: Move needle in position “up” by using handwheel. – – – Start the test function with the key “OK”. Check transverse motion of the step motor (X-axis). Move step motor with the keys “ï” or “ð”. The number of steps done is indicated on the left of the arrow. The status of the reference switch changes around the reference position.
RAM test With this test function the static memory (SRAM and program data memory) is checked. – – 58 Start test function with the key “OK”. The display shows the test result. Display Explanation SRAM OK SRAM ERROR NV-RAM OK NV-RAM ERROR Static Random Access Memory works perfectly Error in the static memory Program data memory is in order Error in the program data memory Actuate the function key “ESC”. The test is finished. The menu Multitest appears on the display.
EEPROM test This test function checks the read memory (ROM) of the micro-processor. – Start test function with the key “OK”. The display shows the following test results: - ROM-size - Machine class - Software version - Software date - Check sum and status ROM size class version date check sum 1 Hint: The data will vary depending on the software version. – Actuate the function key “ESC”. The test is finished. The menu Multitest appears on the display. .
Events In case of failure the menu can give important hints regarding the cause of the malfunction. event memory latest events Event memory = Ereignisspeicher = E4304: E8254: 3x 1x (example) In this menu item all events that occurred are indicated. – Exit the menu item by actuating the “ESC” key. – Continued display by actuating the “ ò” key.
DAC III Selection of the submenu for the display of the DAC III parameters. Temp. (°C): 30 UZK (V): 325 (example) Temperature Here the current inside temperature of the control unit is indicated in °C. It should be below 80 ° C. When the temperature of 80°C is exceeded, the error message 3107 will appear. 1 Intermediate circuit voltage sewing motor (UZK) Here the current intermediate circuit voltage for the sewing motor one-level is indicated.
Initialization (Init) The selection of the submenu for the initialization of the event memory and the permanent data. Ereignissp. Var . + Sequ. Maschinenpar. Fr. Konturen Masch. kpl! event memory variants + sequences machine parameters free seam contours machine complete Event memory Via this menu item the event memory can be reset to zero. Seam pattern programs (variants) and sequences Via this menu item seam pattern programs and sequences can be deleted.
8.5.4.4 Free contours Maschine Benutzer Service Freie Konturen Memory-Dongle machine user service free contours memory dongle With the automatic bartacker 510 up to nine freely defined seam contours can be created and sewn. The entry of the coordinates is done at the control panel. create alter delete copy 1 no.st.av. no.pat.av. Creating Via this menu item a new seam contour can be created. Note The number of the seam contour is issued automatically.
Determining the seam pattern coordinates When creating a seam contour every individual stitch has to be entered in the control indicating its position in the coordinate system (X- and Y-axis). Therefore the individual coordinate points have to be determined before. This can be done with the help of millimetre graph paper.
Create seam pattern In this menu the X- and Y-coordinates are entered for every individual stitch. add stitch parameter/end Note In order to enter stitch operations (f.e. intermediate cutting), first complete the seam pattern (entering of the coordinates) and then insert the stitch operation through editing in the menu “Changing seam pattern”. 1 X1: Input of the X-coordinate for stitch 1 Input: -20.0 … +20.0 Y1: Input of the Y-coordinate for stitch 1 Input: -10.0 ...+10.
Submenu parameter Selection of the submenu for entering the seam pattern parameters std. rpm orig. x orig. y end Std. rpm: Standard speed Input: 100 … 2700 rpm orig. X: Reference point X for change of size Input: -10.0 … +10.0 orig. Y: Reference point Y for change of size Input: -20.0 … +20.0 The reference point for the change of the seam pattern size is individually and internally fixed for every seam pattern. Normally it is the machine neutral point.
Change seam pattern stitch coordin del.st. add st. append stitch parameters no.stitch no.st.av. Stitch coordinates Selection of the submenu for altering the stitch coordinates. Delete stitch: Delete stitch. Input: Number of the stitch to be deleted 1 Add stitch: Add stitch. Input: Number of the stitch in front of which a new stitch is to be added. The submenu for altering the stitch coordinate appears. Add stitch (at the end) The submenu for altering the stitch coordinate appears.
1 99 – Select desired stitch with the “ñ” or “ò” keys. – Select stitch with the key “OK”. The submenu for altering a stitch coordinate appears. If a stitch has a stitch operation attributed to it, it will be marked with an asterisk (*) instead of a slash (/). Submenu “Alter stitch coordinate” This submenu appears when selecting a stitch coordinate from the menu “Stitch coordinates” and after adding or altering a stitch. X10: Y10: Op10: 0.0 0.
Note: The stitch operation entered will be executed after the stitch. Number of operation Description Comment 0 No stitch operation 1 Intermediate thread cutting The intermediate cutting can be programmed up to 10 times within a seam pattern. Between 2 intermediate cuttings at least 3 stitches must be sewn. 1 Delete seam pattern design edit delete copy no.st.av. no.pat.av. – – Select the function “Delete” with the “ñ” or “ò” keys. Select desired seam pattern number with the “ñ” or “ò” keys.
Copy seam pattern design change delete copy no.stitch no.st.av. – Select the menu item"copy “ with the “ñ “ or “ò “ keys. – – Actuate the „OK “ key. Select the desired seam pattern number (1-50,91-99) with the “ñ “ or “ò “ keys. – Confirm the selection by actuating the „OK “ key. The seam pattern will be copied and the menu “Change seam pattern” will be displayed. stitch coordin. delete stitch insert stitch append stitch parameters no.stitch no.st.av.
8.5.4.5 Memory dongle Maschine Benutzer Service Freie Konturen Memory-Dongle machine user service free contours memory dongle By using the functions of this submenu, data can be transferred from the machine to the dongle or vice versa. Inhalt Laden Speichern Formatieren contents 1 load save formatting Dongle contents Via this menu item the contents of a dongle connected to the control unit can be displayed.
Displaying the dongle contents Boot dongle If a boot dongle is inserted, information concerning the machine program will be displayed. Klasse: 510 U-Klasse: 000 Version: A05 Datum: 100105 class subclass version date (example) A boot dongle with a machine program for any machine class can be inserted in order to display the dongle information.
Display of the memorized free seam contours (example) If no seam pattern program or free seam contour is memorized, „—“ will appear, otherwise the corresponding seam pattern name will be indicated. If a dongle of another machine class is inserted, the following information will be displayed.
Contents Via this menu item the contents of a memory dongle connected to the control unit can be displayed. Free seam contours completely Via this menu item the loading of all free seam contours will be started. A window to confirm the selection will appear. – Actuate the “ï“ key (no), in order to cancel the transaction or the “ð“ key (yes), in order to start the transaction.
Memorizing data on the dongle Here program data (seam pattern programs and sequences) and machine parameters or all free seam contours can be saved from the machine to the dongle. Inhalt Fr. Kont. kpl. Masch. kpl. contents free cont. compl. mach. compl. Contents Via this menu item the contents of a memory dongle connected to the control unit can be displayed. Free seam contours completely Via this menu item the saving of all free seam contours will be started.
A window to confirm the selection will appear. – Actuate the “ï “ key (no), in order to cancel the transaction or the “ð “ key (yes), in order to start the transaction. The program data and the machine parameters memorized on the dongle will be deleted when the saving is started! Note The time needed in order to save the data depends on the number of seam pattern programs memorized on the machine. Dongle formatting In order to save data on a dongle, the dongle must first be formatted as a data dongle.
Error messages Number Name Possible cause Elimination 4301 Dongle missing No dongle inserted Insert dongle into control unit 4302 Dongle empty No data memorized on dongle Save data on the dongle 4304 Wrong dongle type Dongle has the wrong format for the selected function • Use a different dongle • Format the dongle 4307 Wrong machine class Data dongle is not formatted for class 510 • Use another dongle • Format the dongle 4311 Error format-ID • Dongle not formatted correctly • Dongle d
8.6 Error messages In case of a fault in the control system or in the seam pattern program the display shows a corresponding symbol and a fault number. With the help of the following tables the cause of the fault can be ascertained and remedial action can be taken. 8.6.1 No. 78 Error categories Pictogram Name Description 1 Fatal Error An emergency stop follows. The automatic bartacker must be switched off and on again.
8.6.
Pictogram Description seam pattern exceeds the work surface opening of the clamping foot in X-direction seam pattern exceeds the work surface opening of the clamping foot in Y-direction seam pattern exceeds the work surface opening of the clamping foot in X/Y-direction Seam pattern locked 80 Category Warning Warning Warning Hint Reaction / Troubleshooting · · · · No sewing start possible Select another clamping foot Choose another seam pattern Reduce size of seam pattern in X-direction · · · · No
8.6.3 Errorcode Description Possible cause 1051 Sewing motor timeout - Cable to sewing motorreference switch faulty - Reference switch faulty - Sewing motor faulty - Mechanical parts rough-running - Check cable Troubleshooting - Check reference switch Check sewing motor - Check the mechanical parts 1052 Sewing motor overcurrent - Sewing motor cable faulty - Sewing motor faulty - Control faulty - Software not compatible to the control unit version (A/Bxx.
Errorcode 2201 2252 Description Possible cause Step motor Y-Axis Timeout Referencing - Cable to reference switch faulty - Reference switch faulty - Step motor faulty - Mechanical part rough-running - Check cable - Step motor Y-Axis faulty - Control faulty - Check step motor Y-Axis Step motor Y-Axis overcurrent Troubleshooting - Check reference switch Check step motor - Check the mechanical part - Check control 2253 Step motor Y-Axis overvoltage Mains voltage too high Check the mains voltage
Errorcode Description 3301 3320 3322 3330 3332 3340 3341 3350 3351 3353 3360 3361 3400 3401 3403 Error control procedure / Test procedure / Step motor test procedure / Starting procedure / Sewing procedure / Winding procedure / Adjusting aids 3410 Clamping foot not at the top Possible cause Internal error Troubleshooting - Switch the sewing machine off and on again - Software update - Contact the DA-Service staff - Check the monitoring switch of the clamping foot (Auto-Input test) - Check the cable
Errorcode Description Possible cause Troubleshooting 3423 Timeout burner heater The sewing procedure is due to error interrupted The burner heater will be switched off.
Errorcode Description Possible cause Troubleshooting 5804 Free seam patterns: Wrong checksum - NV-SRAM faulty - Failure - Check via Multitest, check the control - Switch the sewing machine off and on again Data will be reset to factory setting. 5808 Error free seam contour Cannot determine the stitch number Internal error - Switch the sewing machine off and on again - Software update - Contact the DA-Service staff 5809 Free seam patterns: Max. number of seam pattern parts Max.
Errorcode Description Possible cause Troubleshooting 7701 Error Protocol Internal error - Switch the sewing machine off and on again - Software update - Contact the DA-Service staff 8151 8156 8159 Error IDMA - Failure - Control faulty - Switch the sewing machine off and on again - Replace control 8152 8154 8251 8255 Error IDMA / Booting ADSP / Booting Internal error - Switch the sewing machine off and on again - Software update - Contact the DA-Service staff 8252 8257 8258 / 8253 8256 8254
9. Sewing Operating and function sequence when sewing: Sewing operation Before the sewing start Starting position Operation/ Explanation - Pedal in resting position Automatic bartacker stands idle Needle and clamping foot in position “up”. Feed material Sewing During the sewing cycle Interrupt sewing operation Continue sewing operation - Step pedal forwards up to step 1. The clamping foot is lowered. - Relieve pedal. The clamping foot is lifted again. The material can be positioned anew.
10. Maintenance 10.1 Cleaning and checking Caution: Danger of injury ! Switch off main switch. The maintenance of the automatic bartacker must only be carried out if the machine is switched off. Maintenance work has to be done after the intervals indicated in the tables at the latest (see column “Operating hours”). The processing of fluffy material may require shorter maintenance intervals. A clean automatic bartacker protects from disturbances.
10.2 Oil lubrication 3 2 1 1 Caution: Danger of injury ! Oil can cause skin eruption. Avoid a longer contact with the skin. Wash yourself thoroughly after a contact. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations. Deliver used oil to an authorized collecting station. Protect your environment. Be careful not to spill any oil.
11. Standard seam patterns Bartack type large straight bartack 90 No. Stitch diagram Number of Sewing dimensions stitches (mm) X Y Clamping foot No.
Bartack type No. Stitch diagram Number of Sewing dimensions stitches (mm) X Y Clamping foot No.
Bartack type No. Stitch diagram Number of Sewing dimensions stitches (mm) X Y Clamping foot No.
Bartack type No. Stitch diagram Number of Sewing dimensions stitches (mm) X Y Clamping foot No.
Bartack type No. Stitch diagram Number of Sewing dimensions stitches (mm) X Y Clamping foot No.
Bartack type No. Stitch diagram Number of Sewing dimensions stitches (mm) X Y Clamping foot No.
Bartack type No. Stitch diagram Number of Sewing dimensions stitches (mm) X Y Clamping foot No.
20,0 x 4,5 yes 1 all Straight bartack Standard equipment Cl. 510-211 2 21,0 x 5,1 yes 1 all Straight bartack Standard equipment Cl.
13.
Parameter English (displayed on the screen) English (meaning) T1.3.6.8 output alloc. output allocation T1.3.6.9 l.ta cfs long ta clamp foot solenoid T1.4 times times T2 user settings user settings T2.1 language language T2.2 sewing mode sewing mode T2.2 hand switch hand switch T2.3 par.lock. parameter locking T2.4 pattern lock. pattern locking T2.5 sequence lock. sequence locking T2.6.1 lock all lock all T2.6.2 unlock all unlock all T2.7.1 lock all lock all T2.7.
Parameter English (displayed on the screen) English (meaning) T4.1.7 append stitch append stitch T4.1.8 parameter parameter T4.1.8.1 std.rpm standard speed T4.1.8.2 orig. X origin X T4.1.8.2 dist. X distance X T4.1.8.3 orig. Y origin Y T4.1.8.3 dist. Y distance Y T4.1.8.4 end end T4.2 edit edit T4.2.1 stitch coordin stitch coordinates T4.2.2 del.st delete stitch T4.2.3 ins.st. insert stitch T4.2.4 append stitch append stitch T4.2.5 parameter parameter T4.2.5.
Parameter English (displayed on the screen) English (meaning) W05 EMERGENCY-OFF EMERGENCY-OFF W06 SERIOUS ERROR SERIOUS ERROR W07 NOTE NOTE W08 INTERNAL ERROR INTERNAL ERROR W09 CONFIRMATION CONFIRMATION W10 read data read data W11 save data save data W12 format format Z01 output output Z02 input input Z03 rpm rpm Z04 stop pos.
