Body Builders Layout Book 1 ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING INDEX Page Customer Access Circuits – General Information 2 General Practices – Addition of Lights or Electrical Devices 3-5 E-Series Chassis Circuits 6 Upfitter Switches 7 Customer Access Circuits 8-10 Stripped Chassis 11 Stripped Chassis – Rear Frame 12 Trailer Tow Wiring 13-15 Dual Battery Schematics 16-17 Customer Access Schematics 18-24 Super Duty F-Series Customer Access Schematics www.fleet.
Body Builders Layout Book 2 ELECTRICAL WIRING ELECTRICAL WIRING GENERAL INFORMATION Super Duty F-Series and selected E-Series Super Duty vehicles are equipped with a number of conveniently located electrical wiring taps. Most taps are fused, having locations under the instrument panel, in the engine compartment, and at the rear of the frame. Illustrations, schematics and a wiring harness for Trailer Tow is provided in a cardboard box shipped with each vehicle.
Body Builders Layout Book 3 ELECTRICAL WIRING This section provides instructions for the addition of electrical devices to the vehicle electrical system by body builders. Vehicles stored on site should have the negative battery cable disconnected to minimize a “Dead Battery” situation. This applies to both “incomplete” and “complete” vehicles in storage. After all electrical or vehicle modifications, perform onboard diagnostics to the Body Control Module (BCM).
Body Builders Layout Book 4 ELECTRICAL WIRING GENERAL PRACTICES ADDITION OF LIGHTS OR ELECTRICAL DEVICES (Cont'd) ELECTRICAL WIRING Modern Ford vehicle electronic controls provide Ford customers with superior reliability and diagnostic capability when vehicle modifications are performed in line with the recommendations detailed here. Many traditional modification methods may no longer be compatible with these modern electronic modules.
Body Builders Layout Book 5 ELECTRICAL WIRING ELECTRICL LOAD LIMITATIONS If the total electrical load on a factory circuit, after the addition of electrical equipment, is less than 80% of the fuse or circuit breaker protection rating in that circuit or less than the capacity of some limiting component (switch, relay, etc.), the items to be added can be connected directly to that circuit.
Body Builders Layout Book 6 2014 ELECTRICAL WIRING E-SERIES CHASSIS CIRCUITS ELECTRICAL WIRING Circuit Number Color Code Wire Gauge CAT 19 BU 12 Electric trailer brake controller to trailer CAT 14 OG 10 Relay feed ignition run SBB 18 YE-RD 12 Trailer brake controller or B+ feed CAT 06 YE 18** Fused left hand stop/turn CAT 09 GN 18** Fused right hand stop/turn CAT 08 W 14* Ground CLS 43 LG 18 Center high mount or lamp feed stop CAT 17 BR 14 Relay feed marker lamps CAT 0
Body Builders Layout Book 7 2014 ELECTRICAL WIRING E-SERIES UPFITTER SWITCHES ELECTRICAL WIRING MODEL YEAR CUSTOMER ACCESS (UPFITTER) SCHEMATIC IP JUNCTION BOX HOT in RUN F42 10A 2 8 BACKLIGHT INPUT POWER INPUT AUX 1 AUX 2 AUX 3 AUX 4 POWER OUTPUT REL AY 1X POWER OUTPUT REL AY 2X POWER OUTPUT REL AY 3X POWER OUTPUT REL AY 4X GROUND REF - 12A581 ENG CMPT WIRING 7 6 5 1 UPFITTER SWITCHES 3 PRIMARY BATTERY UPFITTER 1 F19 30A 85 UPFITTER 2 F20 30A UPFITTER 3 F44 10A 62 UPFITTER 4 F45 15
Body Builders Layout Book 8 2014 ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS CIRCUITS ELECTRICAL WIRING MODEL YEAR VIEW OF FRONT END ENGINE COMPARTMENT (LH SIDE) (GAS VEHICLE SHOWN – DIESEL SIMILAR) PASS THRU TO I/P (VIOLET-GREY) 9C24-14A411- A DARK GREY CONNECTOR & PIGTAIL ASY MATES TO CIRCLED CONNECTOR RUN / START FUSED FEED (YELLOW-ORANGE) BATTERY FUSED FEED (GREEN-RED) REF - 12A581 WIR ASY ENG CMPT WIRING REF - 12A581 WIR ASY ENG CMPT WIRING PASS THRU TO I/P (YELLOW-GREY) FRONT OF VEHICLE RT
Body Builders Layout Book 9 2014 ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS CIRCUITS (Cont'd) ELECTRICAL WIRING B-PILLAR DRIVER SIDE TO MODIFIED VEH REF - 9C24-14A411-E MODEL YEAR Hot in RUN or START BATTERY FUSED FEED (GREEN-RED) F52 10A MODIFIED VEHICLE SCHEMATIC F77 10A GROUND (BLACK) TO 14335 WIR ASY Primary Battery BATTERY FUSED FEED (WHITE-RED) F30 10A RUN / START FUSED FEED (YELLOW-ORANGE) F12 40A F28 20A F15 40A F51 20A 9C24-14A411-E GREY CONNECTOR & PIGTAIL ASY MATES TO CIRCLE
Body Builders Layout Book 10 2014 ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS CIRCUITS (Cont'd) ELECTRICAL WIRING Primary Battery F49 30A MODEL YEAR Primary Battery STRIPPED CHASSIS F22 15A WIPER SCHEMATIC IP JUNCTION BOX F23 15A IP JUNCTION BOX Hot in RUN or ACC Park Lamps 3 High Beams F45 5A STRIPPED CHASSIS FRONT LIGHTING SCHEMATIC BK 9C24-14A411-J See notes L and M YE-VT BK BK-GY (GD123) BK BK-GY (GD123) BK-BU (GD114) 8 GY-BN (CRW07) 7 6 5 4 3 2 YE (CBP45) 1 VT-OG (CRW08) GN-
Body Builders Layout Book 11 Hot in RUN or START F52 10A 2014 ELECTRICAL WIRING E-SERIES STRIPPED CHASSIS ELECTRICAL WIRING MODEL YEAR F77 10A STRIPPED CHASSIS SCHEMATIC Primary Battery F30 10A F32 50A F12 40A F28 20A F70 30A REF - 14401 WIR ASY I/P WIRING F15 40A PCM TO CONN INST #2 40 9 GY 39 STOP LAMP SW BLOWER MOTOR BLUNT CUT (CH402 YE-GN 10 AWG) C11-G IP JUNCTION BOX F22 15A Park Lamps F25 10A BOO RESISTOR Hot in Hot in RUN or RUN or START ACC F37 10A WH-BN 9C24-14370-A See not
Body Builders Layout Book 12 2014 ELECTRICAL WIRING E-SERIES STRIPPED CHASSIS – REAR FRAME ELECTRICAL WIRING Aux Battery Aux Battery Relay 138” WHEEL BASE SHOWN 158” WHEEL BASE SIMILAR Hot in Run Without Aux Battery Running Lamps F57 20A Stop / Turn Lamps F48 20A Battery Charge F63 30A F77 10A NOT CONNECTED ON STRIPPED CHASSIS (BLUE) LH 37 RH 38 4 IP JUNCTION BOX Trans Range Sensor F58 15A YE GN OG 9C24-14A411-D EOF-3 DARK-GREY CONNECTOR & PIGTAIL ASY MATES TO CIRCLED CONNECTOR TRAILER
Body Builders Layout Book 13 CLASS I WHITE TRAILER GROUND 1 9 8 16 2014 ELECTRICAL WIRING E-SERIES TRAILER TOW WIRING ELECTRICAL WIRING MODEL YEAR CLASS II - IV TRAILER TOW SCHEMATIC WHITE TRAILER GROUND GREEN TRAILER RH TURN / STOP LAMP BROWN TRAILER RUN LAMPS BROWN TRAILER RUN LAMPS YELLOW TRAILER LH TURN / STOP LAMP YELLOW TRAILER LH TURN / STOP LAMP Aux Battery Aux Battery Relay Hot in Run With Aux Battery GREEN TRAILER RH TURN / STOP LAMP Without Aux Battery F17 50A CLASS II BLUE TR
Body Builders Layout Book 14 2014 ELECTRICAL WIRING E-SERIES TRAILER TOW WIRING (Cont'd) ELECTRICAL WIRING MODEL YEAR CLASS I - FRAME CONNECTIONS (REGULAR FRAME SHOWN EXTENDED SIMILAR) E-SERIES ELECTRIC BRAKE CONTROL 13A576 WIR ASY FRONT OF VEHICLE TO 14N139 WIR ASY REF - 14406 FRAME WIRING TO TRLR BRK CONTRL CLASS II - FRAME CONNECTIONS (REGULAR FRAME SHOWN EXTENDED SIMILAR) 14A678 WIR ASY REF - 14401 I/P WIR ASY FRONT OF VEHICLE REF - 14406 FRAME WIRING FRONT OF VEHICLE VEHICLE SIDE ELECTRO
Body Builders Layout Book 15 FRAME (LH REAR) CUT-AWAY & STRIPPED CHASSIS 138” WHEEL BASE SHOWN 158” WHEEL BASE SIMILAR 9C24-14A411-C BLACK CONNECTOR & PIGTAIL ASY MATES TO CIRCLED CONNECTOR TRAILER FEEDS 2014 ELECTRICAL WIRING E-SERIES TRAILER TOW WIRING (Cont'd) ELECTRICAL WIRING DLR INSTL (A/MRKT ACC CONN) MODEL YEAR REF - 14406 WIR ASY FRAME WIRING FRONT OF VEHICLE TRAILER BATTERY CHARGE FEED (ORANGE) TRAILER BACK-UP LAMPS (GREY-BROWN) Aux Battery Aux Battery Relay TRAILER ELECTRIC BRAKE (BLU
Body Builders Layout Book 16 2014 ELECTRICAL WIRING E-SERIES DUAL BATTERY SCHEMATICS ELECTRICAL WIRING MODEL YEAR with 125A generator SDF03 BU-BK SDF03 BU-BK SDF03 RD-BK with 150A or 225A generator RD SDC02 S146 FUSIBLE LINK E 12 GA BU-BK 151-2 151-4 FUSIBLE LINK E 10 GA RD-BK 151-2 151-4 SDF03 RD-BK S147 with dual battery C1100D 1 C1100A 1 C1100E BATTERY 151-1 151-3 (+) SDC02 RD SDC02 RD 1 CHARGING SYSTEM 12-2 A (-) 23 BK GD108 BK GD108 GD123 BK G120 10-13 RD SDC02
Body Builders Layout Book 17 ELECTRICAL WIRING ELECTRICAL WIRING E-SERIES DUAL BATTERY SCHEMATICS (Cont'd) CHARGING SYSTEM Hot at all times RD S151 BK SDC02 A SDF05 12-1 FUSIBLE LINK H 8 GA BK SDC02 RD SDF04 S413 RD SDF04 FUSIBLE LINK J 8 GA RD 151-18 151-21 S303 RD SDC04 S403 1 C4361A 1 C3364A BATTERY, SECONDARY 151-18 151-21 (+) (-) C4361B BK C3364B 1 GD181 1 G300 10-13 www.fleet.ford.
Body Builders Layout Book 18 ELECTRICAL WIRING ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS SCHEMATICS 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 19 ELECTRICAL WIRING ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 20 ELECTRICAL WIRING ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 21 ELECTRICAL WIRING ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 22 ELECTRICAL WIRING ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 23 ELECTRICAL WIRING ELECTRICAL WIRING E-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 24 ELECTRICAL WIRING www.fleet.ford.
Body Builders Layout Book 25 ELECTRICAL WIRING ELECTRICAL WIRING SUPER DUTY F-SERIES CUSTOMER ACCESS SCHEMATICS 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 26 ELECTRICAL WIRING ELECTRICAL WIRING SUPER DUTY F-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 27 ELECTRICAL WIRING ELECTRICAL WIRING SUPER DUTY F-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 28 ELECTRICAL WIRING ELECTRICAL WIRING SUPER DUTY F-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 29 ELECTRICAL WIRING ELECTRICAL WIRING SUPER DUTY F-SERIES CUSTOMER ACCESS SCHEMATICS (Cont'd) 2014 MODEL YEAR (Cont'd next page) www.fleet.ford.
Body Builders Layout Book 30 ELECTRICAL WIRING www.fleet.ford.