$75 Price Each Eternalight 1 Online Emergency Lighting Inverter User’s Manual #018-0135-01 Revision C Phone: 1.877.DSPM.POWER 1.877.377.6769 Fax: 909.930.3335 Website: www.DSPManufacturing.com E-Mail: techsupport@dspmanufacturing.
TABLE OF CONTENTS TABLE OF CONTENTS 2 REVISION HISTORY 4 REPRODUCTION OR DISTRIBUTION FORBIDDEN 5 ABOUT THIS MANUAL 6 SECTION HOW TO USE THIS MANUAL SECTION TECHNICAL ASSISTANCE 6 6 IMPORTANT SAFETY INSTRUCTIONS 7 SECTION 7 NOTES AND SAFETY INFORMATION CHAPTER 1 INTRODUCTION 11 SECTION 1.1. GENERAL SECTION 1.2. DEFINITIONS SECTION 1.3. THEORY OF OPERATION SECTION 1.4. OUTPUT LOADS SECTION 1.5. OPTIONS SECTION 1.6. OVERVIEW FIGURE 1—SINGLE-LINE DRAWING-NORMAL OPERATION SUBSECTION 1.6.A.
SECTION 3.1. SECTION 3.2. MOTHER/MAIN BOARDS ALL OTHER PARTS 17 17 CHAPTER 4 TRANSPORTATION, INSPECTION, AND INSTALLATION 18 SECTION 4.1. HOW TO TRANSPORT THE SYSTEM SECTION 4.2. INSPECTION SECTION 4.3. LOCATION AND PLACEMENT FIGURE 5—UPS DIMENSION DRAWING 18 18 18 19 CHAPTER 5 DESCRIPTION 19 SECTION 5.1. DESCRIPTION OF UPS CABINET/S SECTION 5.2. DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS SECTION 5.3. MANUAL BYPASS SWITCH DESCRIPTION FIGURE 6—MANUAL BYPASS SWITCH SECTION 5.4.
REVISION HISTORY REV DATE PRIMARY REASON FOR CHANGE B May. 17, 2012 Renovation Release C July.
Reproduction or Distribution forbidden NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This document contains proprietary and confidential information of Digital Signal Power Manufacturer, Inc. (”Digital Signal Power Manufacturer”).
About this Manual Thank you for selecting this Emergency Lighting Inverter System (ELI). It provides you with perfect protection for connected loads and equipment. This manual contains Important instructions that should be followed during maintenance of the DSPM Uninterruptible Power Supply. It includes important safety and maintenance instructions for operating the Emergency Lighting Inverter System.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS SAFETY Notes and Safety Information Following safety precautions is important when operating or servicing electrical equipment. Always heed these precautions since they are essential to the safe operation and servicing of this product. This Manual contains warning symbols which alert the user to check for hazardous conditions. The symbols are used extensively throughout this manual and are defined below.
SERVICING COULD RESULT IN ELECTROCUTION, FIRE, EXPLOSION, OR EQUIPMENT FAILURE. CAUTION! ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY CAUSE DAMAGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL.
DANGER! OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING SERVICE OF THE UPS OR BATTERIES. EVEN WITH THE BATTERY CIRCUIT BREAKER IN THE OFF POSITION, THE DANGER OF ELECTROCUTION MAY STILL BE PRESENT. THE BATTERY POWER TO THE UNIT MUST BE LOCKED AND TAGGED “OFF” BEFORE PERFORMING ANY SERVICE OR WORK ON THE UNIT. FAILURE TO FOLLOW THOSE INSTRUCTIONS AND THE INSTRUCTION LISTED ABOVE AND ELSEWHERE IN THIS MANUAL COULD RESULT IN AN EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCUTION.
2. 3. 4. 5. USE TOOLS WITH INSULATED HANDLES. WEAR RUBBER GLOVES AND BOOTS. DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES. DISCONNECT CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BATTERY TERMINALS. 6. DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED. IF SO, REMOVE THE SOURCE OF THE GROUND. CONTACT WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRICAL SHOCK. THE LIKELIHOOD OF SUCH SHOCK WILL BE REDUCED IF SUCH GROUNDS ARE REMOVED DURING INSTALLATION AND MAINTENANCE. 7.
1. INTRODUCTION 1.1. GENERAL The principles of operation described herein are applicable to all models. The DSPM, Inc. Eternalight 1 Emergency Lighting Inverters are manufactured to provide critical power for lighting during a power outage. The Eternalight 1 meets or exceeds the life safety codes of UL924 and UL1778. These codes were established to allow the emergency lighting inverters to provide critical power to the lighting circuits during a power failure.
1.2.2. UPS MODULE CABINET - The metal enclosure which contains the Rectifier / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, batteries (up to 30kVA models only) and internal control systems required to provide specified AC power to a load. 1.2.3. UPS MODULE - The Rectifier / Charger and Inverter assemblies which, under the direction of the internal control system and operator controls, provide specified AC power to a load. 1.2.4.
• Input power failure • Output overload During a PROBLEM mode, inverter IGBTs remain on and an alarm signal may be sent to the signal interface. The system will reset itself as soon as the problems disappears. 1.4. OUTPUT LOADS The Eternalight 1 is designed to power any lighting system. There are, however, certain types of loads that exhibit an excessive inrush current when first turned on or at other times during operation.
(AC to DC Rectifier). The Inverter also convert AC to DC (Rectifier) to be able to generate clean AC power to supply the critical load. The conversion - inversion process eliminates any voltage transients or fluctuations existing in the input power before it reaches the critical load. 1.6.B. MANUAL BYPASS OPERATION Refer to Figure 2. A Manual Bypass Switch is provided as a standard feature of the DSPM’s UPS.
1.6.D. External Maintenance Bypass (EMB) Operation (Optional) There is an optional External Maintenance Bypass which supplies the critical load with unconditioned input power . The purpose of this option is to route power to the critical load while the UPS’ rectifier and inverter are de-energized, and during Start-up before the system is fully operational (refer to Figure 4).
2. SPECIFICATIONS The Eternalight 1 maintains efficient AC Emergency Power to operate all emergency lighting fixtures at “fulllight” output, providing superior dependability and security to commercial/industrial environments in a small footprint. The UPS System Label displays the rated kW as well as nominal voltages. There are System Labels located on the interior side of the UPS front door and the exterior side of the unit.
2.8. DIAGNOSTICS AND MAINTENANCE 2.8.1. DSP/PWM technology provides complete self diagnostic capabilities and LED Monitoring 2.8.2. Informative advanced Display and Alarms keep you in control of your emergency lighting environment 24/7 2.8.3 Automatically performs periodic self-tests ensuring a safely lighted environment prior to an emergency. The power supplies are able to do a 5 minute battery run the first of every month except for New Year’s day when the test is for 90 minute.
4. TRANSPORTATION, INSPECTION, AND INSTALLATION 4.1. HOW TO TRANSPORT THE SYSTEM Note: Do not transport in a horizontal position. Cabinets should be maintained upright within +/- 15° of the vertical during handling. 4.2. INSPECTION 4.2.1. Upon receipt, inspect the container and pallet for shipping damage. If there was any damage during transportation; Do Not turn on the unit. Immediately notify the shipping agent/transportation carrier and DSPM.
Figure 5 5. DESCRIPTION 5.1. DESCRIPTION OF UPS CABINET 5.1.A. SYSTEM COMPONENT LAYOUT Figure 12a and b are the layouts that will help you find the parts and components in your Emergency Lighting Inverter. Maintenance should only be performed by factory-trained or qualified personnel. Do not attempt to service. If you need technical assistance, please contact DSPM. LETHAL VOLTAGES EXIST WITHIN THE CABINET, EVEN WHEN THE UNIT IS DEENERGIZED.
Figure 6 WARNING: Only an Authorized Service Technician should remove this cover. NOTE: Operation of the bypass switch will cause the inverter switch to static bypass and turn off the inverter if it was running. NOTE: If the cover over the manual bypass switch is not secured properly the inverter will not start and there will be an audible beep every one (1) to two (2) minutes. WARNING: The manual bypass switch should only be operated by authorized personnel. 5.4.
6.1.1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When installing or replacing batteries, install or replace with the same number and type. 6.1.2. Do not dispose of battery or batteries in a fire. The battery may explode. 6.1.3. Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and may be toxic. 6.1.4.
connect charging source prior to connecting or disconnecting battery terminals. For the best results, charge the battery for 24 hours after they are hooked up and the ELI is brought on line. 6.2. INPUT POWER CONNECTIONS It is highly recommended that a qualified electrician make all input power connections. The input power should be connected correctly at the required voltages and the ground cable should be of the same gauge as the input power cables.
Figure 8 Eternalight 1 Online Emergency Lighting Inverter User’s Manual #018-0135-01 Rev C 23
6.4. COMMUNICATIONS INTERFACE Software interface kits can be used with this Emergency Lighting Inverter System. The RS-232 interface uses a 9-pin female D-sub connector. The information provided to the connector consists of data about utility, load, and the Emergency Lighting Inverter System. The interface port pins and their functions are identified in Figure 9. Contact the factory for optional kits supplied or approved by DSPM.
7. DISPLAYS 7.1. FRONT PANEL DESCRIPTION 10 OFF Key 5-9 ON Key 4 1 3 2 Figure 10 Displays Refer to Figure 10 for descriptions of the Front Panel display’s buttons and indicators. 7.1.1. – Line LED (Green): To indicate the AC Power is applied to the system input. In case this LED blinks, it means the main AC source is out of tolerance. 7.1.2. – Bypass LED (Yellow): To indicate the load is powered via the bypass. 7.1.3.
8. OPERATION AND PROCEDURE The initial startup must be done by a factory authorized technician or in conjunction with DSPM. PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS! 8.1. START-UP PROCEDURE 8.1.1. After making all power and grounding connections to the Emergency Lighting Inverter System; verify that all system breakers are set in the OFF position, and the Manual Bypass Switch (MBS) is in the UPS Position. 8.1.2. Energize the building feeder circuit for the input power for the UPS. 8.1.3.
9. SYSTEM OPTIONS 9.1. UNIT OPTIONS The following is a brief description of the available options for the Eternalight 3: ECM120 and ECM277—Environmental Control Module Environmental Control Module (ECM) provides superior dependability and security to commercial and industrial environments. It can operate individual fixtures, lamps, circuits, or be daisy chained for controlling multiple loads (One ECM is used per switching device or circuit)/qty.
to easily communicate with their UPS systems. SNMP makes it possible for one node on a network to communicate with another node enabling the power supply to send out emails to anyone on the network, if an email server is available. DSPM will remain at the cutting edge of technology and convenience by having SNMP as an option on its power supplies. The SNMP will be able to send emails to interested parties when a problem with the power supply occurs.
Extended Warranty is for one (1) year onsite parts and labor. OCB—Output Circuit Breaker/(s) 120Vac or 277Vac Output Circuit Breaker/(s) are an excellent feature for separating and controlling the load in the UPS. Furthermore, the controlling of the individual branches that constitutes your load can be done while the UPS is running, giving the customer multiple options or ways to use their UPSs. Subject to change without notice.
9.2. SERVICE PROGRAM DESCRIPTIONS TOS Equipment Turn On Service WITHOUT On Site Warranty Equipment Turn On Service is for customer that would like to have start-up performed without adding additional coverage to the of the equipment warranty. This coverage can be performed as an On-Site Startup Service for any DSPM product.
will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty. SW36 Extended On-Site Warranty 24Hr/day 7Days/week including Holidays This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by DSPM and a Certification Inspection by DSPM.
DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in effect at the time of the service, and will be subject to an available field engineer. DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If Replaced parts are used from any Customer- spare parts kit, DSPM will replace them to the Customer-owned spare parts kit with no charges to the Customer.
10. APPENDIX 10.1. FIGURES AND TABLES TroubleShooting Problem Possible Reasons Input power source not available. Main input circuit breaker open. Doesn’t operate after pressing ON/OFF switches. No lights on, no warning sounds. Solutions Check the input power. Check Emergency Lighting Inverter System input circuit breaker is “ON”. Time of pressing the “ON” button may be too short. Keep pressing “ON” button for 1 second. Output short circuit or overload on Emergency Lighting Inverter System.
When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 10a-f. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end of the wrench. The product give the user a lot of flexibility when it comes to how many coats to apply (as many as you want). Applying multiple coats by following the instructions on the can should insulate sufficiently.
System Component Layout The following layout will help you find the parts and components in your Emergency Lighting Inverter. Do not attempt to service. If you need technical assistance, please contact DSPM. Maintenance should only be performed by factory-trained or qualified personnel.
10.2. LIMITED WARRANTY TEN (10) YEAR DESIGN LIFE VALVE REGULATED LEAD ACID (VRLA) BATTERIES & BATTERY CABINET PRODUCTS This Warranty is given ONLY to purchasers who buy for commercial or industrial use in the ordinary course of each purchaser's business. General: DSPM Corporation products and systems are in our opinion the finest available. We take pride in our products and are pleased that you have chosen them.
DSPM-Manufactured Battery Cabinet: Subject to the terms and conditions specified herein, should DSPM determine that the battery cabinet is defective, a DSPM field service representative will repair or replace (at DSPM'S option) the non -conforming DSPM product warranted hereunder, without charge for material or labor, provided start-up of the DSPM product was performed by DSPM personnel. In all other instances, User will be charged for labor performed at DSPM then current rates.
IF USER'S REMEDY IS DEEMED TO FAIL OF ITS ESSENTIAL PURPOSE BY A COURT OF COMPETENT JURISDICTION, DSPM'S RESPONSIBILITY FOR PROPERTY LOSS OR DAMAGE SHALL NOT EXCEED ONE TIMES THE NET PRODUCT PURCHASE PRICE.
10.3.
