D S P M PowerClone User’s Manual Defender 1 Harsh Environment Emergency Lighting Inverter Technical Manual #018-0056-02 Revision D Phone: (714) 970-2304 Fax: (714) 970-6171 Service: (909) 840-0811 Web Page: www.DSPManufacturing.com Email: sales@dspmanufacturing.
Congratulations on selecting one of the fine products from DSPM PowerClone, the leader in power protection technology. Our wide product offering includes Emergency Lighting Inverters (DE1), Power Conditioners, Frequency Converters and Specialty Transformers. Since our beginnings DSPM PowerClone has shipped many of these fine products to discerning customers for use on sensitive equipment and critical loads. HEADQUARTERS DSPM Inc 1921 So. Quaker Ridge Place. Ontario, CA.
DSPM PowerClone Inc. Proprietary Reproduction or Distribution forbidden NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This document contains proprietary and confidential information of DSPM PowerClone Inc. (“DSPM”).
SAFETY Important Safety Instructions Save These Instructions This manual contains important instructions for the Defender 1 DE1 System and should be followed during the installation, operation and maintenance of the DE1 system. IMPORTANT SAFETY When using Electrical Equipment, basic safety precautions should always be followed, including the following: IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. Do not mount near gas or electric heaters. 2.
BATTERY SHELF LIFE-STORAGE The batteries must be recharged every 4 months for at least eight hours or the batteries can be damaged. If the DE1 is placed in storage, failure to re-change batteries will invalidate your warranty. BATTERY SAFETY 1. Person knowledgeable of batteries and the required precautions should perform servicing of batteries. 2. Do not dispose of batteries in a fire. The battery may explode. 3. Do not open and manipulate the battery. Released electrolyte is harmful to the skin and eyes.
SECTION 1- OPERATION 1-1 INTRODUCTION The DEFENDER HARSH ENVIRONMENT (HE) DE1 (Emergency Lighting Inverter) from DSPM provides an exceptional level of load protection and monitoring capabilities. The critical load is provided with conditioned, regulated, computer- grade power at all times. Both the voltage level and frequency are controlled at all times to the load. When the input power is lost to the DE1, such as during a power outage, the DE1 automatically draws power from its internal battery supply.
1-2 BENEFITS The DEFENDER HE DE1 is designed to fit the needs for virtually all power conditioning and DE1 applications. It has been specifically designed to power all forms of lighting and emergency lighting equipment. The DE1 does not require any derating as other DE1 products may when powering 100% electronic loads including switch-mode power supplies. Electrical disturbances can come from practically anywhere: from the incoming power lines and from within a building.
Typical HE-DE1 Front View Phone: (714) 970-2304 Fax: (714) 970-6171 Service: (909) 840-0811 Web Page: www.DSPManufacturing.com Email: sales@dspmanufacturing.
PRODUCT FEATURES The following describes the major sub-systems within the DEFENDER HE DE1. INPUT POWER FACTOR CORRECTION - The DEFENDER HE DE1 system includes state - of – the – art input power factor correction. This greatly reduces the amount of current demanded from your building wiring system, yielding a highly efficient “Building Friendly” DE1 System. RECTIFIER/INVERTER The Rectifier-Inverter system provides controlled sine wave power to the output.
SECTION 2 – PREINSTALLATION 2-1 SITE PLANNING AND PREPARATION The DEFENDER HE is designed for installation outdoors where it is exposed to the elements. The DE1 can be installed in a variety of different environments including computer rooms, offices, and industrial/process control locations. Listed below are the environmental specifications for the DEFENDER HE DE1 SYSTEM. Adequate clearance around the equipment should be provided for service access and proper equipment cooling.
DE1 Emergency Lighting Inverter Watts Input Voltage 120 208 5.25 240 277 480 120 208 7 240 277 480 120 208 9 240 277 480 Output Voltage 120 240 277 120 240 277 120 240 277 120 240 277 120 240 277 480 120 240 277 120 240 277 120 240 277 120 240 277 120 240 277 480 120 240 277 120 240 277 120 240 277 120 240 277 120 240 277 480 Utility Feed Max Output Amps Amps 88 51 44 38 22 117 68 59 51 30 150 87 75 65 38 43.7 21.8 18.9 43.7 21.8 18.9 43.7 21.8 18.9 43.7 21.8 18.9 43.7 21.
SECTION 3 – INSTALLATION The DEFENDER HE DE1 system is shipped on a pallet with the batteries outside the DE1. This Manual, battery jumper wires and accessories may be included within the packaging, ensure that these are not discarded with the packaging. Unwrap the DE1 and carefully inspect the external surfaces for abrasions, indentations, or other obvious damage. File a claim with the shipping agency for any damage caused by shipping. Forward a copy of the damage claim to DSPM.
The input power circuit is supplied by the customer. This provides power from the building source to the DE1 system. This circuit should be a dedicated branch circuit that is hard wired in conduit. Size the branch circuit feeder conductors according to the specific power rating of the unit. Refer to the latest edition of National Electric Code (NEC) for the proper wire size required. An insulated grounding conductor must be installed as part of the input circuit.
Verify that the input voltage as stated on the DE1 nameplate, matches the customer-supplied voltage. If the voltage does not match, STOP installation of the DE1 and contact Customer Service at DSPM. 2. Verify that Input cable and conduit are routed correctly and are in position to 3. 4. 5. 6. 7. connect the unit. Open the Unit and verify the optimum location for Conduit Access. Punch the appropriate sized conduit hole in the chosen location. Pass wires through the mounting hole.
3-3 OUPUT CONNECTIONS 1. Verify that power source to the unit is OFF, locked and tagged according to OSHA requirements. CAUTION Verify that the output voltage as stated on the DE1 nameplate matches the actual output voltage of the unit. Ensure that the intended connected load does not exceed unit capacity. If the voltage does not match, or the intended applied load exceeds unit capacity, STOP installation of the DE1 and contact Customer Service at DSPM. 2.
Battery Circuit Breaker BATTERY SYSTEM TEST 1. Make sure A.C. input circuit breaker is OFF. 2. Make sure battery circuit breakers are OFF. 3. Use a meter and note the D.C. voltage at the battery circuit breaker. The voltage must be the correct polarity positive lead of the meter to the positive terminal of the circuit breaker. 4. The D.C. voltage should be 12 and 13.2 volts times the number of battery provided (See battery diagram). If the D.
SECTION 4 - OPERATIONS 4-1 STARTING THE DE1 1. 2. 3. 4. 5. 6. 7. 8. 9. Check the input A.C. circuit breaker is OFF. Check all output circuit breaker(s) (optional) are OFF. Check the battery circuit breaker(s) are OFF. Energize the Utility feeder to the unit. Turn the Input circuit breaker ON. Wait for the System display message instructing you to close the battery breaker. Turn on the Battery Breaker. Wait for the System Display message stating unit is operational. Turn on the Output Breaker.
History Log Key: The History Log is used to record certain events that reflect the status and operating mode of the unit. There are 64 lines (00 through 63). It is read by holding down the Alarm Scan button. Each time the button is pressed, the log is read sequentially with the most recent event being displayed first. After 00 is displayed, the system will cycle around to 63. After 64 events are logged, the system will start recording again at 00.
42 43 45 46 47 49 50 51 52 53 54 56 57 58 STKOF trap WDTMR trap ISBS xfer Inv Stop Pwr on RST ESTOP trap RunState0 RunState1 RunState2 RunState3 Bypass on Battry Low KeyCode OK AirFlow DN Software Stack overflow detected Software has detected a Watchdog timer overflow Static Bypass Switch has transferred load to Inverter Inverter has unexpected shut off CPU initialization complete Emergency Stop option has caused an emergency transfer to utility Power has been applied to system Initial system checks compl
SECTION 5 - MAINTENANCE DANGER!! THE DE1 CONTAINS POTENTIALLY LETHAL VOLTAGES INSIDE, EVEN IF THE UNIT IS NOT CONNECTED TO AN EXTERNAL SOURCE OF POWER. ONLY QUALIFIED PERSONNEL SHOULD PERFORM ALL INSTALLATION AND SERVICE PROCEDURES. CAUTION: DO NOT DISPOSE OF BATTERIES IN FIRE CAUTION: DO NOT ATTEMPT TO OPEN THE BATTERIES CAUTION: THE FOLLOWING PRECAUTIONS SHOULD BE TAKEN WHEN REPLACING ANY BATTERIES • REMOVE WATCHES, RINGS, ETC… • USE TOOLS WITH INSULATED HANDLES.
5-1Semi-annual 4-1.1 Cabinet/Electronics 4-1.1.1 4-1.1.2 Inspect all fans and insure proper operation. Inspect all air filters in the unit. Clean as necessary with hot soapy water. Allow to completely dry before replacing. 4-1.2 Batteries/Battery Cabinet 4-1.2.1 4-1.2.2 Inspect the battery cases for leakage. Perform a battery load test of each individual battery. 4-1.2.2.1 Turn off the Battery Breaker 4-1.2.2.
5-2 Annual CAUTION: BEFORE PERFORMING ANY OF THE FOLLOWING STEPS BESURE THAT THE DE1/EMERGENCY LIGHTING INVERTER HAS BEEN TUNED OFF. 5-2.1 Perform all Semi-annual Maintenance. 5-2.2 Cabinet/Electronics 5-2.2.1 Inspect all power connections for loose connections. Tighten any that are found loose. See the Torque table below. 5-2.2.2 Check wiring for proper routing and damage, such as chaffing and/or cutting. Relocate and /or repair and found damaged wires. 5-2.2.3 Exercise all circuit breakers. 5-2.2.
Phone: (714) 970-2304 Fax: (714) 970-6171 Service: (909) 840-0811 Web Page: www.DSPManufacturing.com Email: sales@dspmanufacturing.
SECTION 6 - TROUBLE SHOOTING 5-1 If unable to resolve any problem please contact DSBM-PowerClone for assistance. DSPM-PowerClone 1921 S Quaker Ridge Place Ontario, CA 91761 714.970.2304 714.970.6171 customerservice@dspmanufacturing.com Phone: (714) 970-2304 Fax: (714) 970-6171 Service: (909) 840-0811 Web Page: www.DSPManufacturing.com Email: sales@dspmanufacturing.
