$75 Price Each Defender 3 – 480 or 480Y/277V Three Phase Online Emergency Lighting Inverter User’s Manual #018-7150-03 Revision NR Phone: 1.877.DSPM.POWER 1.877.377.6769 Fax: 909.930.3335 Website: www.DSPManufacturing.com E-Mail: techsupport@dspmanufacturing.
TABLE OF CONTENTS TABLE OF CONTENTS 2 REVISION HISTORY 5 REPRODUCTION OR DISTRIBUTION FORBIDDEN 6 ABOUT THIS MANUAL 7 SECTION HOW TO USE THIS MANUAL SECTION TECHNICAL ASSISTANCE 7 7 IMPORTANT SAFETY INSTRUCTIONS 8 SECTION 8 NOTES AND SAFETY INFORMATION CHAPTER 1 INTRODUCTION 12 SECTION 1.1. GENERAL SECTION 1.2. DEFINITIONS SECTION 1.3. THEORY OF OPERATION SECTION 1.4. OUTPUT LOADS SECTION 1.5. OPTIONS SECTION 1.6. OVERVIEW FIGURE 1—SINGLE-LINE DRAWING-NORMAL OPERATION SUBSECTION 1.6.A.
CHAPTER 3 FIELD REPLACEABLE UNITS (FRUS) 18 SECTION 3.1. SECTION 3.2. 18 18 MOTHER/MAIN BOARDS ALL OTHER PARTS CHAPTER 4 TRANSPORTATION, INSPECTION, AND INSTALLATION 19 SECTION 4.1. HOW TO TRANSPORT THE SYSTEM SECTION 4.2. INSPECTION SECTION 4.3. LOCATION AND PLACEMENT FIGURE 5—BATTERY CABINET LAYOUT EXAMPLE FIGURE 6—UPS DIMENSION DRAWING 19 19 19 20 21 CHAPTER 5 DESCRIPTION 21 SECTION 5.1. DESCRIPTION OF BATTERY CABINET/S SECTION 5.2. DESCRIPTION OF UPS CABINET/S SECTION 5.3.
TABLE 3—SERVICE COVERAGE 39 CHAPTER 10. APPENDIXES 40 FIGURE 15a—3—75 KW BATTERY BREAKER ASSEMBLY FIGURE 15b—76—150 KW BATTERY CABINET ASSEMBLY FIGURE 16a—f — PERFORMIX PLASTI DIP PROCESS FIGURE 17—BATTERY CABINET LAYOUT FIGURE 18a—3—75 KW SYSTEM COMPONENT LAYOUT FIGURE 18b—3—75 KW SYSTEM COMPONENT LAYOUT (DOOR VIEW) FIGURE 19a—76—150 KW SYSTEM COMPONENT LAYOUT FIGURE 19b—76—150 KW SYSTEM COMPONENT LAYOUT (DOOR VIEW) SECTION 10.1. LIMITED WARRANTY SECTION 10.2.
REVISION HISTORY REV DATE PRIMARY REASON FOR CHANGE NR May.
Reproduction or Distribution forbidden NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This document contains proprietary and confidential information of Digital Signal Power Manufacturer, Inc. (”Digital Signal Power Manufacturer”).
About this Manual Thank you for selecting this Emergency Lighting Inverter System (ELI). It provides you with perfect protection for connected loads and equipment. This manual contains Important instructions that should be followed during maintenance of the DSPM Uninterruptible Power Supply. It includes important safety and maintenance instructions for operating the Emergency Lighting Inverter System.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS SECTION - SAFETY Notes and Safety Information Following safety precautions is important when operating or servicing electrical equipment. Always heed these precautions since they are essential to the safe operation and servicing of this product. This Manual contains warning symbols which alert the user to check for hazardous conditions. The symbols are used extensively throughout this manual and are defined below.
SERVICING COULD RESULT IN ELECTROCUTION, FIRE, EXPLOSION, OR EQUIPMENT FAILURE. CAUTION! ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY CAUSE DAMAGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL.
DANGER! OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING SERVICE OF THE UPS OR BATTERIES. EVEN WITH THE BATTERY CIRCUIT BREAKER IN THE OFF POSITION, THE DANGER OF ELECTROCUTION MAY STILL BE PRESENT. THE BATTERY POWER TO THE UNIT MUST BE LOCKED AND TAGGED “OFF” BEFORE PERFORMING ANY SERVICE OR WORK ON THE UNIT. FAILURE TO FOLLOW THOSE INSTRUCTIONS AND THE INSTRUCTION LISTED ABOVE AND ELSEWHERE IN THIS MANUAL COULD RESULT IN AN EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCUTION.
2. 3. 4. 5. USE TOOLS WITH INSULATED HANDLES. WEAR RUBBER GLOVES AND BOOTS. DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES. DISCONNECT CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BATTERY TERMINALS. 6. DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED. IF SO, REMOVE THE SOURCE OF THE GROUND. CONTACT WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRICAL SHOCK. THE LIKELIHOOD OF SUCH SHOCK WILL BE REDUCED IF SUCH GROUNDS ARE REMOVED DURING INSTALLATION AND MAINTENANCE. 7.
1. INTRODUCTION 1.1. GENERAL The principles of operation described herein are applicable to all models. The DSPM, Inc. Defender 3 Emergency Lighting Inverters are manufactured to provide critical power for lighting during a power outage. The Defender 3 meets or exceeds the life safety codes of UL924 and UL1778. These codes were established to allow the emergency lighting inverters to provide critical power to the lighting circuits during a power failure.
to a load. 1.2.2. UPS MODULE CABINET - The metal enclosure which contains the Rectifier / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, batteries (up to 30kVA models only) and internal control systems required to provide specified AC power to a load. 1.2.3. UPS MODULE - The Rectifier / Charger and Inverter assemblies which, under the direction of the internal control system and operator controls, provide specified AC power to a load. 1.2.4.
11.3.5. UPS Problem The System controller will issue a UPS PROBLEM message on the LCD screen if any of the following conditions occur: • Input power failure • Output overload During a PROBLEM mode, inverter IGBTs remain on and an alarm signal may be sent to the signal interface. The system will reset itself as soon as the problems disappears. 1.4. OUTPUT LOADS The Defender 3 is designed to power any fluorescent or incandescent lighting.
1.6.A. Normal Operation During normal operation, the path through the inverter is used to power the load. Referring to Figure1: two rectifiers convert Input AC power to DC. DC power is utilized to charge the UPS battery system (AC to DC Rectifier). The Inverter also convert AC to DC (Rectifier) to be able to generate clean AC power to supply the critical load. The conversion - inversion process eliminates any voltage transients or fluctuations existing in the input power before it reaches the critical load.
1.6.D. External Maintenance Bypass (EMB) Operation (Optional) There is an optional External Maintenance Bypass which supplies the critical load with unconditioned input power . The purpose of this option is to route power to the critical load while the UPS’ rectifier and inverter are de-energized, and during Start-up before the system is fully operational (refer to Figure 4).
2. SPECIFICATIONS The Defender 3 maintains efficient AC Emergency Power to operate all emergency lighting fixtures at “fulllight” output, providing superior dependability and security to commercial/industrial environments in a small footprint. The UPS System Label displays the rated kW as well as nominal voltages. There are System Labels located on the interior side of the UPS front door and the exterior side of the unit. Table 1 2.1.
2.8. DIAGNOSTICS AND MAINTENANCE 2.8.1. DSP/PWM technology and DSPM Watchdog Software provides complete self diagnostic capabilities and LED Monitoring 2.8.2. Informative advanced Display and Alarms keep you in control of your emergency lighting environment 24/7 2.8.3 Automatically performs periodic self-tests ensuring a safely lighted environment prior to an emergency.
4. TRANSPORTATION, INSPECTION, AND INSTALLATION 4.1. HOW TO TRANSPORT THE SYSTEM Note: Do not transport in a horizontal position. Cabinets should be maintained upright within +/- 15° of the vertical during handling. 4.2. INSPECTION 4.2.1. Upon receipt, inspect the container and pallet for shipping damage. If there was any damage during transportation; Do Not turn on the unit. Immediately notify the shipping agent/transportation carrier and DSPM.
Figure 5 4.3.2. When laying out the location for the Emergency Lighting Inverter system, DSPM recommends adheres to the National Electrical Code (NEC) and/or the local code in your area. Ideally, all the Battery Cabinets are positioned the same distance from the ELI, making the gauge of the cabling the same (local code) from each battery cabinet. When battery cabinets are unequally spaced throughout your facility use the two size larger rule.
Figure 6 5. DESCRIPTION 5.1. DESCRIPTION OF BATTERY CABINET/S 5.1.A. BATTERY CABINET BREAKER ASSEMBLY The Battery Cabinet Breaker Assembly is located inside the right door of the UPS Battery Cabinet (see Figures 15a or b). Located on the Breaker Assembly are the Battery String Breakers (two strings per cabinet), the Battery Cabinet Interconnect Terminals, and optional Alarm Contacts Terminals. Lethal voltages exist within the cabinet, even when the unit is de-energized.
5.3. DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS Figure 7a When Inverter Drive Unit is on Right Door Figure 7b When Inverter Drive Unit is on Center Shelf (No input Terminal Block) The AC Input, AC Output Terminals Blocks are provided for the connection of incoming power and the connection of the load (equipment) intended to be powered by the UPS. Refer to appropriate Component layout for these connections and their locations in the UPS Cabinet. 5.4.
NOTE: Operation of the bypass switch will cause the inverter switch to static bypass and turn off the inverter if it was running. WARNING: The manual bypass switch should only be operated by authorized personnel. Normal Operation Bypass Operation Figure 8 5.5. INPUT AND OUTPUT POWER REQUIREMENTS / CONNECTIONS After unpacking and inspecting the Inverter System for shipping damage and reporting any such damage to the carrier, it is vital that the input power be connected correctly at the required voltages.
6.1.5. Make sure the proper polarity is observed. DC bus voltage for a forty-four (44) battery string should be between 528 and 598.4 Vdc and for a forty-five (45) battery string should be between 540 and 612 Vdc as tested at the top of TB3: Battery Terminal Block (Refer to System Component Layout). 6.1.6. When connecting batteries, you must connect the individual batteries into string (s). Please see battery layout on the inside left door of your Battery Cabinet.
The first and last battery of each string are then connected to the isolation breakers in the rightside battery cabinet door. See attached image-general breaker arrangement. The battery cabinet shelf-to-circuit breaker jumpers are pre-wired into the cabinet. The installer measures the DC voltage across each circuit breaker to verify polarity and voltage after battery installation.
neutral. Ensure that the utility power to be connected is rated as on the system label. Make sure the hots, neutral and grounds are correctly identified and wired to the input terminal block as designated. Phase rotation should be checked and verified for clockwise rotation. The DSPM UPS System will automatically configure the phase rotation in the forward direction (even if the input power is miss-wired).
Figure 11 Defender 3 Online Emergency Lighting Inverter User’s Manual #018-7150-03 Rev NR 27
6.4. COMMUNICATIONS INTERFACE Software interface kits can be used with this Emergency Lighting Inverter System. The RS-232 interface uses a 9-pin female D-sub connector. The information provided to the connector consists of data about utility, load, and the Emergency Lighting Inverter System. The interface port pins and their functions are identified in the Figure 12. Contact the factory for optional kits supplied or approved by DSPM.
7. DISPLAYS 7.1. FRONT PANEL DESCRIPTION Figure 13 7.1.1. Code Indicated which alarm has been triggered. Use the History Log Key Table (on the following page/ (s) to help find the description of the alarm. 7.1.2. Message Indicates the message for the alarm that was triggered. 7.1.3. History Line Indicates the line that an event has been recorded on. 7.1.4. Date Indicates the date that the alarm was triggered. 7.1.5. Time Indicates what time the alarm was triggered; the time is shown in military time. 7.1.
7.3. HISTORY LOG KEY The History Log is used to record certain events that reflect the status and operating mode of the unit. The unit has the capability of logging up to 64 lines/events (00 through 63). After 00 is displayed, the system will cycle around to 63. After 64 events are logged, the system will start recording again at 00. The Log is read by pressing or holding down the Alarm Scan button. The most recent event being displayed first.
History Log Key Code Message 26 28 35 38 40 41 42 Output OVL Estop OPEN UPS abort Inv start NMI trap STKUF trap STKOF trap Output Current has gone over fault limit Emergency Stop option enabled during system to switch to bypass System faults have caused system to switch to bypass Inverter has been started and matched with utility voltage NMI button on processor board has been pressed, date and time marker Software Stack underflow detected Software Stack overflow detected 43 WDTMR trap Software has de
8. OPERATION AND PROCEDURE The initial startup must be done by a factory authorized technician or in conjunction with DSPM. PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS! 8.1. START-UP PROCEDURE 8.1.1. After making all power and grounding connections to the Emergency Lighting Inverter System; verify that all system breakers are set in the OFF position, and the Manual Bypass Switch (MBS) is in the UPS Position. 8.1.2. Energize the building feeder circuit for the input power for the UPS. 8.1.3.
9. SYSTEM OPTIONS 9.1. UNIT OPTIONS The following is a brief description of the available options for the Defender 3: ECM120 and ECM277—Environmental Control Module Environmental Control Module (ECM) provides superior dependability and security to commercial and industrial environments. It can operate individual fixtures, lamps, circuits, or be daisy chained for controlling multiple loads (One ECM is used per switching device or circuit)/qty.
to easily communicate with their UPS systems. SNMP makes it possible for one node on a network to communicate with another node enabling the power supply to send out emails to anyone on the network, if an email server is available. DSPM will remain at the cutting edge of technology and convenience by having SNMP as an option on its 3-phase power supplies. The SNMP will be able to send emails to interested parties when a problem with the power supply occurs.
Extended Warranty is for one (1) year onsite parts and labor. OCB—Output Circuit Breaker/(s) 120Vac or 277Vac Output Circuit Breaker/(s) are an excellent feature for separating and controlling the load in the UPS. Furthermore, the controlling of the individual branches that constitutes your load can be done while the UPS is running, giving the customer multiple options or ways to use their UPSs. Subject to change without notice.
9.2. SERVICE PROGRAM DESCRIPTIONS TOS Equipment Turn On Service WITHOUT On Site Warranty Equipment Turn On Service is for customer that would like to have start-up performed without adding additional coverage to the of the equipment warranty. This coverage can be performed as an On-Site Startup Service for any DSPM product.
will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty. SW36 Extended On-Site Warranty 24Hr/day 7Days/week including Holidays This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage, or after approval by DSPM and a Certification Inspection by DSPM.
DSPM will provide this service. This service will be charged to the Customer at DSPM’s standard hourly rates in effect at the time of the service, and will be subject to an available field engineer. DSPM will provide all replacement parts for parts that are found defective during emergency service calls. If Replaced parts are used from any Customer- spare parts kit, DSPM will replace them to the Customer-owned spare parts kit with no charges to the Customer.
Plan Type COVERAGE LABOR PARTS TRAVEL EXPANSES 8-5 Mon-Fri X X1 X Service is as per customer request X SW58* 8-5 Mon-Fri X X X X SW724* 7 days per week 24 hours per day Except Holidays X X X X SW365* 7 days per week 24 hours per day Including Holidays X X X X SF58-n* 8-5 Mon-Fri X X X X X SF724-n* 7 days per week 24 hours per day Except Holidays X X X X X SF365-n* 7 days per week 24 hours per day Including Holidays X X X X X TOS CI EMERGENCY CALLS PREVENTI
CHAPTER 10. 10.1.
When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 15a-f. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end of the wrench. The product give the user a lot of flexibility when it comes to how many coats to apply (as many as you want). Applying multiple coats by following the instructions on the can should insulate sufficiently.
Figure 17 Defender 3 Online Emergency Lighting Inverter User’s Manual #018-7150-03 Rev NR 42
Figure 18a Figure 18b Defender 3 Online Emergency Lighting Inverter User’s Manual #018-7150-03 Rev NR 43
Figure 19a Defender 3 Online Emergency Lighting Inverter User’s Manual #018-7150-03 Rev NR 44
Figure 19b Defender 3 Online Emergency Lighting Inverter User’s Manual #018-7150-03 Rev NR 45
10.2. LIMITED WARRANTY TEN (10) YEAR DESIGN LIFE VALVE REGULATED LEAD ACID (VRLA) BATTERIES & BATTERY CABINET PRODUCTS This Warranty is given ONLY to purchasers who buy for commercial or industrial use in the ordinary course of each purchaser's business. General: DSPM Corporation products and systems are in our opinion the finest available. We take pride in our products and are pleased that you have chosen them.
DSPM-Manufactured Battery Cabinet: Subject to the terms and conditions specified herein, should DSPM determine that the battery cabinet is defective, a DSPM field service representative will repair or replace (at DSPM'S option) the non -conforming DSPM product warranted hereunder, without charge for material or labor, provided start-up of the DSPM product was performed by DSPM personnel. In all other instances, User will be charged for labor performed at DSPM then current rates.
IF USER'S REMEDY IS DEEMED TO FAIL OF ITS ESSENTIAL PURPOSE BY A COURT OF COMPETENT JURISDICTION, DSPM'S RESPONSIBILITY FOR PROPERTY LOSS OR DAMAGE SHALL NOT EXCEED ONE TIMES THE NET PRODUCT PURCHASE PRICE.
10.3.
