ROCKET E.P.A. WOOD STOVE OWNER’S MANUAL US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Safety tested according to ULC S627 and UL 1482 Standards by: READ AND KEEP THIS MANUAL FOR REFERENCE STOVE BUILDER INTERNATIONAL INC. 250, de Copenhague, Saint-Augustin-de-Desmaures (Quebec), Canada G3A 2H3 Tel: (418) 878-3040 Fax: (418) 878-3001 This manual is available for free download on the manufacturer’s web site. It is a copyrighted document. Re-sale is strictly prohibited.
INTRODUCTION Stove Builder International, one of the most important wood stove and fireplace manufacturers in North America, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.
TABLE OF CONTENTS SECTION 1.0 - INSTALLATION .............................................................. 4 1.1 GENERAL INSTALLATION ...................................................................................... 4 1.2 POSITIONING THE STOVE ..................................................................................... 5 1.3 CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR ......................... 5 SECTION 2.0 CHIMNEY (FLUE SYSTEM) ......................................... 12 2.
SECTION 1.0 - INSTALLATION When installed and operated as described in these instructions, the E.P.A Rocket wood stove is suitable for use as a freestanding wood stove in residential installations. The E.P.A Rocket wood stove is not intended for installation in a bedroom or a mobile home. In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements.
1.2 POSITIONING THE STOVE It is very important to position the wood stove in an area that will favour the most efficient heat distribution throughout the house. The stove should therefore be installed in the room where the most time is spent, and in the most spacious room possible. Recall that wood stoves produce radiating heat, the heat we feel when we are close to a wood stove.
FIGURE 1.
Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* G H I J M N CANADA USA 8’’ (205 mm) – Note 1 8’’ (205 mm) 18’’ (460 mm) From door opening N/A (USA only) 8’’ (205 mm) N/A (USA only) N/A (Canada only) N/A (Canada only) 16’’ (410 mm) From door opening 8’’ (205 mm) N/A (Canada only) Note 2 *Steel with a minimum thickness of 0.015’’ (0.
TYPE OF PROTECTION Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2). Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non-combustible spacers (see graphic 3).
Graphic 1 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in. (75 mm) minimum; F- 18 in. (457 mm) minimum. 1- Shielding; 2- Non-combustible spacers; 3- Ceiling protector; 4- Combustible wall; 5- Ceiling; 6- Appliance (side view); 7- Appliance (top view).
Graphic 2 A- 1 in.(25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal. Graphic 3 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material. Graphic 4 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Non-combustible support; 5- Ceramic tile or non-combustible material.
Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Brick. Graphique 6 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Brick.
SECTION 2.0 CHIMNEY (FLUE SYSTEM) 2.1 DEFINITIONS For clarity, the following definitions should be used with respect to these instructions: A chimney system consists of a connector off the top of the stove, and a chimney, which attaches to the connector and terminates outside the house. A chimney can be a masonry chimney (of masonry construction with an inside liner), or a factory built chimney.
If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code. It must be lined with fire clay bricks, or clay tiles, sealed together with fire cement, or have a listed solid fuel burning stainless steel liner. Round chimneys are the most efficient. The interior diameter of the chimney should be identical to the stove's smoke exhaust.
FIGURE 2.2 Minimum Height of the Chimney 2.2.1 Step by step installation of your factory-built chimney The way to install your chimney may vary from one chimney manufacturer to another. The instructions contained in this manual are based on the recommendations of chimney manufacturers whose products are sold at many North American retailers of wood stoves and related heating accessories.
Stove pipe An adequate number of stove pipe sections. A 90o elbow Typical installation through the wall FIGURE 2.2.1 (A) Typical installation through the wall 1- Start by positioning your stove where you would like it to go, taking into account the minimum clearances to combustible material. You will then be able to determine where the chimney will pass through the wall. You will probably have to adjust the stove position slightly to ensure that your chimney will run between the studs.
2- Once the opening completed, you need to frame in the area to allow for the installation of a wall thimble. A wall thimble is not required for installations through concrete walls. 3- You must first secure the wall thimble into the exterior wall surface. Then, do the same inside and fasten the trim plate. 4- Then, from outside the building, slide a short chimney length (attached to the tee) through the wall thimble.
5- You can now install the wall support. Simply slide the wall support up to the tee, ensuring that the adapter on the support engages with the female coupler on the bottom of the tee. When the wall support is level and properly positioned, you can use lag bolts to secure it into the wall studs. To complete the installation, install an insulated tee plug below the wall support. 6- You can start to add chimney sections. We recommend that you also use locking bands to secure all connections.
8- Finally, twist on your rain cap and you can head back inside. 9- You are now ready to connect your chimney to your stove. Simply install the interconnecting stove pipe between the stove pipe adapter and the stove. You can follow the instructions in the following section (section 2.3) of this manual called « CHIMNEY CONNECTOR». Ceiling support system If your chimney must rise inside the house and go through the ceiling, you need to connect it to your stove at the ceiling level.
Typical installation through the ceiling FIGURE 2.2.1 (B) Typical Installation Through the Ceiling 1. Place your stove where you would like it located and use a plumb line to mark the ceiling directly above your stove flue. You will probably have to adjust this position slightly to ensure that your chimney will run between the joists. You can use a stud finder to locate the joists. You also need to take into account the minimum clearances to combustible materials.
2. Before you install the ceiling support, you need to frame the area. 3. To install the ceiling support, just slide the assembly into the framed opening from below. Once you ensure that the finishing plate is flush with the underside of the ceiling and assembly is level, secure it with screws. 4. Once the support is secure, you can begin to assemble the chimney by lowering the first section into the support.
6. Now, you can add additional chimney sections. Continue adding chimney lengths until a height of about 2 feet below the next ceiling level. An attic insulation shield must be installed where a chimney passes from a lower living space into an upper living space or attic space. It is designed to keep insulation materials away from the chimney. A second attic insulation shield must be installed if your chimney passes from a lower living space into an upper living space.
8. Next, slide the storm collar down the chimney until it contacts the flashing. Tighten the nut and bolt and seal the collar to the chimney with a waterproof, noncombustible silicone sealant. Finally, twist on your rain cap and you can head back inside. If the chimney extends more than 5 feet above the roof deck, roof guys with telescoping legs and draw bands are required. 9. You are now ready to connect your chimney to your stove.
2.2.2 Typical installation through an existing masonry chimney You can also install your stove using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code in your region. It must normally be lined with fire clay bricks, metal or clay tiles sealed together with fire cement.
FIGURE 2.2.
FIGURE 2.2.
2.3 CHIMNEY CONNECTOR Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24-gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel.
FIGURE 2.3 (B) Minimum Slope The assembly should be as short and direct as possible between the stove and chimney (See figure 2.4 (A)). The use of two 45 degree elbows (See figure 2.4 (C)) is often preferable to a single 90 degree elbow (See figure 2.4 (B)) because less turbulence is created in the exhaust flow and they result in less horizontal run. (A) (B) (C) FIGURE 2.
2.4 DRAFT Your E.P.A Drolet stove’s performance will be optimised if it is installed with a chimney (flue) system that provides an adequate draft. The draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, as well as the stack temperatures of the stove. If you test the draft using a pressure gauge, the reading should be between .05 - .07 inches of water column (w.c.) at a mediumhigh fire.
2.6 THE ADVANTAGE OF INSTALLING A BLOWER (FAN) A blower can be installed at the back of your DROLET stove. This option is necessary if you wish to redistribute into a room the heat trapped at the back of your stove. By forcing hot air toward the front, the blower enables you to extend the radiation power of your stove. You can purchase this option through your DROLET dealer. Make sure to specify this part number: #AC02050.
SECTION 3.0 OPERATION Keep these instructions for future reference. WARNINGS: ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED AS BREACHING CSA B365 (CANADA), AND ANSI NFPA 211 (USA). NEVER MODIFY THE AIR INTAKE CONTROL. DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE. DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHEN IT IS OPERATING.
Even though your E.P.A Drolet has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room. CAUTION: NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, SOLVENTS, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR "REFRESH" A FIRE IN THE STOVE. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHILE IT IS IN USE.
3.2 FUEL Fuel for the stove must not be stored closer than the required clearances to combustibles (heat sensitive materials). NEVER STORE WOOD IN THE ASH PAN COMPARTMENT. Your E.P.A Drolet stove is designed to burn WOOD ONLY. Do not burn coal, charcoal, or trash in the unit. Highly flammable items such as trash may ignite creosote in the chimney (flue), resulting in a chimney fire.
3.2.1 The use of manufactured logs There are numerous types of manufactured logs sold on the market. You must be very careful with this type of product. Many brands of manufactured logs contain chemical additives. DO NOT BURN ANY MANUFACTURED LOGS CONTAINING CHEMICAL ADDITIVES. If you do, you may damage your stove and void the warranty. Logs containing chemical additives burn a lot hotter and were designed for decorative fireplaces.
3.4 LIGHTING A FIRE Place enough crumpled balls of newspaper or other paper into the stove to cover the bottom of the firebox. Place small and dry kindling on the crumpled paper. Place larger and dry kindling on top of the small kindling. Open the air intake control fully. Light a fire at the bottom of the crumpled paper and close the door. If the fire tends to go out momentarily, hold the door slightly ajar to activate the fire. As soon as the fire catches hold, close the door.
3.5 MAINTAINING THE FIRE Once the wood has been consumed (or partially consumed) and you have obtained a good bed of embers, you should reload the unit. In order to do so, open the air control to its maximum for approximately 15 seconds prior to opening the stove door. Then, proceed by opening the door very slowly. Open it by 2” to 4” (52 to 104 mm) for 10 to 15 seconds before opening it completely.
SECTION 4.0 MAINTENANCE 4.1 CLEANING AND PAINTING YOUR STOVE Clean the stove frequently so that soot, ash, and creosote do not accumulate. Special care must be taken with gold plated surfaces in order to maintain the finish at its original brilliance. Do not use an abrasive cleaner which will scratch the paint or plated finish. Use only a soft and clean damp cloth. Do not attempt to clean the stove when the unit is hot.
4.4 CHIMNEY (FLUE) CLEANING Regular chimney (flue) maintenance, as well as good burning practices, is required to prevent chimney fires. When wood (especially green wood) is burned without adequate heat or air supply, it produces tar and other organic vapours (smoke), which combine with expelled moisture to form creosote. The creosote vapours condense in the relatively cool chimney of a slow-burning fire. As a result, creosote residues accumulate on the chimney.
SECTION 5.0 FEATURES 5.1 ROCKET STOVE Type of fuel : Test standard : Recommended surface : Heating capacity* – BTU/hr., EPA test wood : Heating capacity* – BTU/hr., seasoned cordwood : Optimum efficiency : Wood ULC S627 and UL 1482 250 to 1000 sq. ft.
BRICK LAYOUT ITEM 1 2 3 4 PART # 29010 29010-CUT 29015 29015-CUT DESCRIPTION 4 ½” X 9” BRICK 4 1/2'” X 9” BRICK (CUT) 4” X 9” BRICK 3" X 9" X 1 1/4'' BRICK QTY 12 2 2 2 39
DROLET LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your DROLET dealer. This warranty applies to normal residential use only.
