8v cordless drill/flashlight Model 91396 Set up and Operating Instructions Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright© 2004 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
SPECIFICATIONS Electrical Requirements Drill Specifications Flashlight Specifications Battery Charger Input: 120VAC / 60Hz Battery Output: 18 VDC Battery Amp Rating: 1.2 Amp - hr Battery Charging Time: 7 Hours Initial / 5 to 7 Hrs.
ELECTRICAL SAFETY 1. Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. 2.
. Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury. 5. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations. 6. Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles.
SERVICE 1. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. 2. When servicing a tool, use only identical replacement parts. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. SPECIFIC SAFETY RULES 1.
10. The Battery Charger (24A) should not be left plugged in or charging for more than seven hours. Do not leave the battery unattended while battery is being charged. 11. Always switch to a fresh Battery when tool performance begins to diminish. Severe heat is most destructive to a Battery. The more heat generated, the faster the Batter loses power. A Battery that gets too hot can be permanently damaged. Never over-discharge a Battery by using the tool even after tool performance is decreasing.
Double Insulated Tools: Tools with Two Prong Plugs 1. 2. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code. (See Outlets for 2-Prong Plug.) Outlets for 2-Prong Plug Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT) NAMEPLATE AMPERES EXTENSION CORD LENGTH (at full load) 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 14 12 10 - 12.1 – 16.0 14 12 10 - - 16.1 – 20.0 12 10 - - - TABLE A * Based on limiting the line voltage drop to five volts at 150% of the rated amperes.
ASSEMBLY AND OPERATING INSTRUCTIONS Note: For additional information regarding the parts mentioned in the following pages, refer to the Assembly Diagrams on pages 15 and 16. Charging: Note: The Battery (11A) requires charging. The first charge requires 7 hours charge time prior to using the Drill or Flashlight. 1. The Battery (11A) should only be recharged when the Drill begins to run slowly or the Flashlight Bulb begins to dim. 2.
6. While charging, the Battery (11A), Battery Charger (24A), and AC/DC Adapter (25A) may become warm to the touch. This is normal, and does not indicate a problem. (See Figure D.) 7. Once the Battery (11A) is fully charged, disconnect the Battery Charger (24A) 2-Prong Plug from the electrical outlet. Next, disconnect the AC/DC Adapter (25A) Cord from the Battery Charger. Then, remove the Battery (11A) from the Battery Charger. (See Figure D.
2. The Trigger (18A): The Trigger is operated manually simply by squeezing the Trigger to turn on the Drill and releasing pressure on the Trigger to turn off the Drill. (See Figure E.) 3. The Rotation Button (13A): The Rotation Button allows you to change the rotational direction of the Drill. For a clockwise rotation, move the Rotation Button to the right. For a counterclockwise rotation, move the Rotation Button to the left. (See Figure E.) 4.
15. Release the Trigger (18A) to stop the Drill. Then, remove the Battery (11A) and Drill Bit, Driver Bit, or Hex Driver Extension from the Drill. To Operate The Flashlight: SWITCH LEVER (23B) BULB (5B) LAMP SCREEN (4B) BATTERY (11A) LAMP COVER RING (3B) FIGURE F 1. Insert the fully charged Battery (11A) in the Flashlight’s Handle, and make sure the Spring on the Battery snaps into place on the Handle. (See Figure F.) 2. Slide the Switch Lever (23B) on the Handle to the ON position.
INSPECTION, MAINTENANCE, AND CLEANING WARNING! Remove the Battery (11A) from the tool and unplug the Battery Charger (24A) from its electrical outlet before performing any inspection, maintenance, or cleaning on the tool. 1. Before each use, inspect the general condition of the tools. Check for misalignment or binding of moving parts, cracked or broken parts, damaged wiring, and any other condition that may affect their safe operation.
PARTS LIST - DRILL Part # 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A Description Part # Screw (ST 2.9 x 15) Screw (ST 2.
PARTS LIST - FLASHLIGHT Part # 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B Description Part # Right Case Left Case Lamp Cover Ring Lamp Screen Bulb Lamp Reflector Bulb Holder Connecting Plate Connector Wire Stun Screw Lamp Holder Case Switch 14B 15B 16B 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B Description Circuit Board Battery Clamp Capacitor Diode Triode Triode Resistor Resistor Resistor Switch Lever Switch Connector Stun Screw Stun Screw ASSEMBLY DIAGRAM - FLASHLIGHT 16B,17B,18B, 19B,20B,21B,22B 14
PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
