UNIDOOR TOULON ® ENCLOSURE d SHOWER ENCLOSURE INSTALLATION ine rveINSTRUCTIONS L e s m e PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION a R e Dr ghts © Ri All d e e in erv L s m e a R e r s D ght © Ri All Left-hand return panel ® Right-hand return panel MODEL #s SHEN-2434340-89 SHEN-2434400-89 SHEN-2434460-89 SHEN-2434520-89 SHEN-2434580-89 finish -89=French Black IMPORTANT! DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice for the purpose of
exclusive ClearMaxTM Glass technology. This is a specially formulated coating that prevents the build up of soap and water spots. Install the surface with the ClearMaxTM label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces. For best results, squeegee the glass after each use and dry with a soft cloth.
Section Title Required Support Information Important Information about your new shower door Enclosure Installation Dimensions Model-specific Preparation Steps ® Tools Detailed Diagram of Unidoor Toulon Enclosure Door Components Parts List Installation Overview Installation Steps Setting the Adjustable Hinges Product Maintenance & Maintenance Checklist Troubleshooting Factory Parts Information (per model size) d e e n v i r L e s m e a R e Dr ghts © Ri All d e e n v i r L e s m e a R e Dr ghts © Ri All Pa
©2019 DreamLine® All Rights Reserved Required Support Wood reinforcement behind the wall is required for the installation of this door. Be sure there are studs or wood blocking in the wall where the door hinges will be installed. If none exists, install double studs OR 2”x 6” wood blocking between the studs where the hinges will attach to the wall. Do not use wall anchors or toggle bolts to install the door hinges.
d e e n v i r L e s m e a R e r s D ght © Ri All IMPORTANT • • • • • Professional installation required. (Enigma Series) To prevent damage or serious injury, Do Not lean against the installed panel/door/glass. • To prevent damage or serious injury: Do Not attempt to lift or move a heavy lite of glass alone. Use an assistant and/or a professional grade glass suction cup. The installation of some models may require drilling down into the threshold.
UNIDOOR TOULON ENCLOSURE 34 x 34 x 72 SHEN-2434340-89 ©2019 DreamLine® All Rights Reserved Enclosure Installation Dimensions Outside surface of the return panel U-Channel Right-side return panel installation shown as an example 33-7/8” d e e n v i r L e s m e a R e r s D ght © Ri ll A 33-7/8” 34-3/8” ® 34-3/8” Do or nel n Pa r Retu return panel Finished wall surface Finished wall surface threshold door Outside surface of the door glass 34-7/16” inline panel 33-7/8” Bottom U-Channel cut s
Outside surface of the return panel U-Channel UNIDOOR TOULON ENCLOSURE 40 x 34 x 72 SHEN-2434400-89 39-7/8” Right-side return panel installation shown as an example return panel Do Finished wall surface 34-3/8” Finished wall surface 34-7/16” d e e in erv L s m e a R e r s D ght © Ri 39-7/8” 34-3/8” l l A Bottom U-Channel or anel R nP etur ® threshold door Outside surface of the door glass inline panel 39-7/8” cut sizes Return Panel Bottom U-Channel = Glass Width + 5/8” = 34-7/16” tip to
UNIDOOR TOULON ENCLOSURE 46 x 34 x 72 SHEN-2434460-89 Outside surface of the return panel U-Channel L 45-7/8” Right-side return panel installation shown as an example d e e n v i r L e s m e a R e Dr ghts © Ri 34-3/8” All 45-7/8” Do ® or rn Retu el Pan return panel 34-3/8” Finished wall surface Finished wall surface threshold inline panel door Outside surface of the door glass 34-7/16” 45-7/8” Bottom U-Channel cut sizes Return Panel Bottom U-Channel = Glass Width + 5/8” = 34-7/16” tip to
UNIDOOR TOULON ENCLOSURE 52 x 34 x 72 SHEN-2434520-89 ©2019 DreamLine® All Rights Reserved Enclosure Installation Dimensions Outside surface of the return panel U-Channel 51-7/8” Finished wall surface 34-3/8” return panel Finished wall surface Right-side return panel installation shown as an example 34-7/16” d e e or l n v e i an r L rn P e u t e s R m e a R e Dr ghts © Ri l l A 34-3/8” Bottom U-Channel ® Do threshold inline panel door Outside surface of the door glass 51-7/8” 51-7/8” cut s
UNIDOOR TOULON ENCLOSURE 58 x 34 x 72 SHEN-2434580-89 Outside surface of the return panel U-Channel 57-7/8” Right-side return panel installation shown as an example or ® door Outside surface of the door glass 34-3/8” return panel d e e n v i r L e l s e m an e a rn P u t R e e R Dr ghts © Ri All 34-3/8” Do Finished wall surface Finished wall surface 34-7/16” threshold inline panel 57-7/8” 57-7/8” Bottom U-Channel cut sizes Return panel Bottom U-Channel = Glass Width + 5/8” = 34-7/16” tip
©2019 DreamLine® All Rights Reserved Model Specific Preparation 1/2” Max Out-of-Plumb adjustment within the u-channel on return panel wall Check walls and threshold with a level 1/4” Max Out-of-Plumb adjustment on door-side wall ±0 ±0.0 d e e n v i r L e s m e a R e Dr ghts © Ri All ® Thresholds must be level ±0 ±0.0 ! ! Left-hand door with right hand return panel installation shown as an example DO NOT attach the handle and/or towel bar to the door glass until instructed.
©2019 DreamLine® All Rights Reserved Tools Tape Measure Level Drill Bit Ø1/8" (3mm) Pencil Drill Bit Ø3/16" (5mm) d e e n v i r L e s m e a R e Dr ghts © Ri All Drill Bit Ø1/4" (6mm) Drill Bit Ø5/16" (8mm) ® Phillips Screwdriver Silicone Power Drill Soft Head Hammer Hacksaw Miter saw RAL MINE S SPIRIT Metal File Painter’s Tape TIP Razor Knife Scissors Mineral Spirits Professional-grade Glass suction cup To be sure that the correct model size has been ordered, measure the finished open
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 Detailed Diagram of Unidoor Toulon Enclosure Door Components ® 30 04 23 05 d e e in erv L s m e a R e r s t D gh © Ri All 06 09 01 02 07 11a 11b d e e in erv L s m e a R e 29b r s t D gh © Ri19 l l A ® 34 29a 11 © 2019 DreamLine® All Rights Reserved
©2019 DreamLine® All Rights Reserved Parts List BOX #1: SHDR-24##720-89 (##=34/40/46/52/58) 01 05 04 02 ded e e e n n v v i Li erer L ses m m e a a ere tsx1tRs R x1 DrD x8 ©©07 RiRgihgh 09 AlAl ll ®® Door Glass 06 Hinge-Side Vinyl Seal x1 13 Sweep Vinyl Seal x1 31 Strike Vinyl Seal Vertical U-Channel x1 23 19 ø5/16” Wall Anchor x08 3mm ST5 x 70 Countersunk Screw Handle x1 ST4.
©2019 DreamLine® All Rights Reserved Parts List BOX #2: SHDR-3234721-89 11b 09 ® d d e e e e n v i n v r er i L e L s m s e m a e a R e ø x08 x1Dr Drets x1ts R h © ©Rig Righ All 34All Return Panel U-Channel (Bottom) ® Vertical U-Channel Return Panel Glass 29a 13 x1 5/16” Wall Anchor PVC Glass Spacer 0.5mm (x 36” roll) 23 ST4.
©2019 DreamLine® All Rights Reserved Installation Overview Place the U-Channels (#09 and #29) on the wall and threshold at the model dimensions based on your model size. as shown in the “Enclsoure Installation Dimensions” (Pages 4-8).
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 1 Installation Steps ® Remove from top of glass d e e n v i r L e s m e a R e r s D ght © Ri l l A Hinge edge flush with glass edge 2mm gasket outside d e e n v i r L e s m e a R e r s D ght © Ri 05 All ® 5/8” spacers* Fig 2 use for installation Parts Needed 15 * 5/8” spacers are provided with the door glass Tools Needed 01 x2 x1 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 2 d e e in erv L s m e a R e r s t D gh © Ri All ® d e e in2a erv Fig L s m e a R e r s t D gh © Ri l l A 5/8” spacers ® Parts Needed Tools Needed 01 x1 16 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 ! Option for out-of-plumb hinge wall: Use the PVC hinge spacers (#31) ONLY as necessary to correct for an out-of-plumb wall condition on the hinge-side wall (1/4” max!). Use the PVC hinge spacers (#31) behind one hinge plate to plumb the door. Do not exceed 1/4” of adjustment.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 3 d e e in erv L s m e a R e r s t D gh © Ri All ® outside Be sure the Door Glass is plumb See Note Below d e e in erv Fig 3 L s m e a R e r s t D gh Hinges must be attached to wood support © Rior behind the wall. Do not use anchors l l toggle bolts to secure hinges.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 4 d e e in erv L s m e a R e r s t D gh © Ri All ® d e e in erv L s m e a R e r s t D gh © Ri l l A Fig 4 NOTE ® Tools Needed Use a Ø 1/4” drill bit to drill the holes up to the stud.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 5 d e e in erv L s m e a R e r s t D gh © Ri All ® d e e in erv L s m e a R e r s t D gh i 05 Use an extension bit and© protect the finished R l surfaces of the hinge with tape lduring installation A ® Fig 5 TIP Tools Needed Parts Needed 04 20 x2 x8 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 6 d e e in erv L s m e a R e r s t D gh © Ri All ® d e e in erv L s m e a R e r s t D gh © Ri l l A ® Parts Needed 02 21 x1 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 7 Part #29b Part #09 Part #29a (for return panel) d e e in erv L s B C m e a R e r s t D h inline panel ig © 34-7/16” R glass width (+) 1/16” 45 l l ° ° A 45 (for inline panel) ® A Miter Cuts 71” ! Miter cuts shown are for a right-hand return panel installation. Reverse for left-hand installation. ! Cut sizes are based on the finished model dimensions provided on pages 4 - 8.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 8 d e e in erv L s m e a R e r s t D gh © Ri All ® OR Fig 7 d e e in erv L s m e a R e r s t D gh ©any burrsRi 29b 29a Use a metal file to remove ll from the cut ends of the U-Channels A before placing them onto the glass.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 9 d e e in erv L s m e a R#09 e Part r s t D gh Install the © Ri Vertical U-Channel All on top of ® 72” TIP Part #29b TIP Remove the shims from under the door Part #29a Wall the Bottom U-Channel d e e in erv L s m e a R e r s t D gh © Ri 29b 29a l Al ® Fig 8 Use masking tape or painter’s tape to outline and mark the positions of all U-Channels before installing them. Be sure all lines are square and/or plumb.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 10 d e e in erv L s m e a R e r s t D gh 3 © Ri All ® 1 2 4 silicone the back of the U-Channel *See NOTE below Fig 9 d e e in erv L s m e a R e r s t D gh 23 i * For a tile threshold:© Drill a 3/16” hole R l l A * For an acrylic threshold: Drill an Ø1/8”hole ® Parts Needed NOTE x3 Tools Needed 29a x1 25 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 11 d 3 e e in erv L s m e a R e r s t D gh © Ri All 1 ® 2 4 * see note 5 back of U-Channel d e e in erv L s m Fig 10Re a e r D ghts © Ri 13 09 23 l Al ® NOTE ◾If a stud is present behind the wall: drill a Ø3/16”(4mm) hole up to the stud and use the ST4.2 x 40mm Countersunk Screws (#23) OR ◾If no stud is present behind the wall: drill a Ø5/16”(7mm) hole and insert the Wall Anchors (#13) and use the ST4.2 x 40mm Countersunk Screws (#23).
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 12 1 d e e in erv L s m e a R e r s t D gh © Ri All ® 2” 2 d e e in erv L s m e a R e r s t D gh 11b 34 © Ri l l A 3 ® Fig 11 Parts Needed 27 x1 Tools Needed x4 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 13 d e e in erv L s m e a R e r s t D gh © Ri All ® 1 2 TIP Insert panel glass into the vertical U-Channel first ... A professional-grade Glass Suction Cup is recommended for handling heavy glass ...
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 14 U-Channel cut-to-size with 45° outside miter d e e n erv i L 3 2m s e a R e r s t D gh © Ri All 1 ® 4 * see note Ø1/8"or Ø3/16" 5 back of U-Channel d e e in erv L s m e a R e r s t D gh 23 © i * For a tile threshold: Drill a 3/16” hole R l l A an Ø1/8”hole * For an acrylic threshold: Drill ® Fig 13 Tools Needed Parts Needed NOTE x3 29b x1 29 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 15 d e e in erv L s m e a R e r s t D gh © Ri All ® 2 1 Inside U-Channel return panel Fig 14 Wall d e e in erv L s m e a R e r s t D gh 29b 34 © Ri l l A ® return panel glass remove excess silicone and clean up inside corner Tools Needed Parts Needed L RA NE MI IRITS SP EXAMPLE: overhead view of right-hand return panel installation inline panel glass inline panel glass threshold return panel glass x1 x3 RAL MINE S SPIRIT 30 © 2019 Dre
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 16 d e e in erv L s m e a R e r s t D gh © Ri All ® inside view (inside view) d e e in erv L Fig 15 s m e a R e r s t D gh Right-side return panel installation © Ri shown as an example l l A ® Parts Needed Tools Needed 30 31 x1 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 17 d e e in erv L s m e a R e r s t D gh © Ri All ® notch to fit around u-channel Inline panel glass d e e in erv L m Fig 16 es a R e r s t D gh © Ri l l A ® Parts Needed Tools Needed 19 32 x1 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 18 d e e in erv L s m e a R e r s t D gh © Ri All ® d e e in17 erv Fig L s m e door inline panel a R e r s t D gh © Ri 1/16-1/8" l l A (Overhead View) ® inside of shower Parts Needed 19 33 x1 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 19 1 3/8” ® (+/-) d 3 e e n v i r L e s m e a R e r s t D gh © Ri All 2* 4 d e e in erv L s m e a R e r Fig 18 s t D gh © Ri l l A ® Parts Needed Tools Needed 07 34 x1 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 20 3 1 4 d e e in erv L s m e a R e r s t D gh © Ri All ® 2 5 d e e in erv L s m e a R e r s t D gh © Ri l l Fig 19 A ® Parts Needed Tools Needed 06 35 x1 © 2019 DreamLine® All Rights Reserved
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 21 d e e in erv L s m e a R e r s t D gh © Ri All ® 24 Hours Fig 20 24 Hours d e e in erv L s m e a Rof debris before applying silicone. re s Surfaces mustD be clean and tfree h g ! Allow 24© hours for the silicone to cure before using the shower.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 Setting the Adjustable Hinges 1) The adjustable hinges are pre-set to overclose to 85º and are adjustable ® up to 90º after the door is d e e in erv L s m e a R e r s t D gh © Ri All installed. (Strike vinyl must be used when the hinges are set to overclose). Set the hinges to overclose to create a tight seal with the strike vinyl. 85° inside inside Overhead View inside Fig 1a 2) The hinges are factory set to close at 85º (Fig 1a).
© 2019 DreamLine® All Rights Reserved Product Maintenance BASES and BACKWALLS: To ensure long-lasting life for your acrylic back walls, wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
©2019 DreamLine® All Rights Reserved Troubleshooting Door not closing completely Check that all vinyl seals are installed correctly. Check that the hinges are adjusted correctly. (See page 37 regarding the hinge adjustment procedures) d e e in erv L s m e a R e r s D ght © Ri All ® Door does not close flush with the inline panel glass Check that the hinges are properly adjusted.
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 Factory Parts Information d e e in erv L s m e a R e r s t D gh © Ri All UNIDOOR TOULON ENCLOSURE 34x34x72 SHEN-2434340-89 ITEM # FACTORY PART NUMBER ITEM DESCRIPTION QTY Door Glass 1 pc 07229041 Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass 2 pcs 063011102-1829 Hinge Side Vinyl Seal for 10mm
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 Factory Parts Information d e e in erv L s m e a R e r s t D gh © Ri All ® UNIDOOR TOULON ENCLOSURE 40x34x72 SHEN-2434400-89 ITEM # Right-side return panel installation shown as an example FACTORY PART NUMBER ITEM DESCRIPTION QTY 010137144 Door Glass 1 pc 02 07229041 Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 1 pc 04 092112 ST5 x 70mm Countersunk Screw 8 pcs 05 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Asse
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 Factory Parts Information d e e in erv L s m e a R e r s t D gh © Ri All UNIDOOR TOULON ENCLOSURE 46x34x72 SHEN-2434460-89 ITEM # FACTORY PART NUMBER ITEM DESCRIPTION QTY 010137140 1 pc 07229041 Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass 2 pcs 063011102-1829 Hinge Side Vinyl Seal for 10mm (
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 Factory Parts Information ® ® d e e iinne errvved L sse L m e a m RRe e a r s e t D r hhts D g © i © ll RRig AAll UNIDOOR TOULON ENCLOSURE 52x34x72 SHEN-2434520-89 ITEM # Right-side return panel installation shown as an example FACTORY PART NUMBER ITEM DESCRIPTION QTY 010137139 Door Glass 1 pc 02 07229041 Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 1 pc 04 092112 ST5 x 70mm Countersunk Screw 8 pcs 05 07419027 Paris
Unidoor Toulon Shower Enclosure Manual Ver 1 05/2019 Factory Parts Information ® ®® d e e iinninee errvrvveedd L sssee L L m e a m m RRRee e a a r s e e t D r r hhhttss D D g © i © © ll RRRigig AAAll l UNIDOOR TOULON ENCLOSURE 58x34x72 SHEN-2434580-89 ITEM # ITEM DESCRIPTION QTY Door Glass 1 pc 07229041 Single Sided 8" Tubular Handle with Knob for 10mm (3/8in) Glass 1 pc 092112 ST5 x 70mm Countersunk Screw 8 pcs 07419027 Paris 90 Degree Glass-to-Wall Adj Hinge Assembly for 10mm (3/8in) Glass
d e e n v i r L e s m e a R e Dr ghts © Ri All ® ® d e e n v i r L e s m e a R e Dr ghts © Ri All ® ® TEL: 866-731-2244 FAX: 866-857-3638 DREAMLINE.COM For more information on DreamLine® Shower Doors and Enclosures please visit DreamLine.
