UNIDOOR TOULON SHOWER DOOR INSTALLATION INSTRUCTIONS d e rve n i L e s m e a sR e r D ght © Ri All IMPORTANT DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice for the purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.
d e e n v i r L e s m e a R e Dr ghts © Ri All This model is treated with DreamLine’s exclusive ClearMaxTM Glass technology. This is a specially formulated coating that prevents the buildup of soap and water spots. Install the surface with the ClearMaxTM label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces. d e e n v i r L e s m e a R e Dr ghts © Ri All UNIDOOR TOULON manual Ver 1 Rev 1 07/2018 ©2018 DreamLine.
Table of Contents Page # Section title Locations for Required Wall Reinforcement 2 Available Model Sizes 3 Unidoor Glass-to-Wall Hinge and Handle Location 4 Unidoor Glass-to-Wall Hinge - Hole Array 5 Preparation 6 Tools d e e n v i r L e s m e a R e Dr ghts © Ri All 7 Detailed Diagram of Shower Door Components Parts List 8 Installation Steps 10-23 Vinyl Seals 9 22-23 Adjustable Hinge Details 24 Product Maintenance 25 d e e n v i r L e s m e a R e Dr ghts © Ri All UNIDOOR TOULON manu
Locations for Required Wall Reinforcement Install double studs OR install 2”x 6” wood blocking between the studs where the hinges will attach to the wall le ub o D s d Stu d e e n v i r L e s m e a R e Dr ghts © Ri All or 2” ” X6 55-5/8” (1413mm) 72” (1829mm) from threshold 64-1/8” (1629mm) from threshold d e e n v i r L e 8-1/2” s m e a (216mm) R e Dr ghts © Roldi 5/8" (16mm) Athlrelsh ” X6 ©2018 DreamLine.
Available Model Sizes The sizes of the glass pattern will vary based on the model size purchased. d e e n v i r L e s m e a R e r s D ght © Ri All 58” 52” 46” 40” The illustrations in this manual will show the installation of the 58” x 72” Unioor Toulon model as an example. The textured surface with the Toulon Patern must be installed toward the outside of the shower. ©2018 DreamLine.
Unidoor Glass-to-Wall Hinge and Handle Location 7-7/8” (200mm) d e e n v 31-3/4” i r L e s m (806.5mm) e a R e Dr ghts © Ri UNIDOOR All DOOR GLASS 2” (50mm) 55-5/8” (1413mm) 8-1/2” (216mm) from threshold 7-7/8” (200mm) 72” (1829mm) from threshold 31-3/4” d e e (806.5mm) n v i r L e s m 32-3/8” e a R e (822.3mm) Dr ghts from © Ri threshold l 7-7/8” Al (200mm) ©2018 DreamLine. All Rights Reserved 64-1/8” (1629mm) from threshold handle holes GLASS 5/8”SPACE THRESHOLD 5/8” (15.
Unidoor Glass-to-Wall Hinge - Hole Array 1-3/8” (35mm) d e e n v i r L e s m e a R e r s t D h 3-1/2” ig © 2-7/8” R l l (89mm) A (73mm) WALL PLATE 1-15/16” (50mm) UNIDOOR TOULON manual Ver 1 Rev 1 07/2018 ©2018 DreamLine.
Preparation 1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with the packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the necessary parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”.
Tools Level Silicone Tape Measure Pencil Phillips Screwdriver Drill bit Ø5/16" (8mm) d e e n v i r L e s m e a R e Dr ghts © Ri All Power Drill Miter saw or Hacksaw Hammer Carpenter’s Square Top Tip: Measure the finished opening before proceeding with the installation to be sure that the correct model size has been ordered. Professional grade Glass suction cup Metal File Hex Head Driver 4mm Drill bit Ø=1/8" (3mm) Threshold must be level.
Detailed Diagram of shower door components DOOR- Part list A PANEL - Part list B 4 1 19 9 11 d e e n v i r L e s m e a R e Dr ghts 13 © R6 i A2 ll 5 7 23 13 34 31 29 ©2018 DreamLine.
Part List-A Part# Qty Part# DESCRIPTION 01 Door Glass 02 Handle 04 05 1pc 06 DESCRIPTION Hinge Side Vinyl Seal d e e n v i r L e s m e a R e Dr ghts © Ri All Qty 1pc 1pc 07 Sweep Vinyl Seal 1pc ST5×70 Countersunk Screw 8pcs 13 Ø5/16" Wall Anchor 8pcs Hinge with Adjustable Angle 2pcs 31 PVC-Hinge Spacer (1mm, 2mm, 3mm) 4pcs Part List-B Qty Part# DESCRIPTION Qty Part# DESCRIPTION 09 U-Channel 1 (73" wall profile) 1pc 23 ST4.
Installation Steps 1. Attach the Hinges (#05) onto the Door Glass (#01), using one (2mm) vinyl hinge gasket per side. Center the hinge in the notch and flush with the edge of the glass. (Fig 1a and Fig 1b) ! 2mm hinge gaskets 1 2 d e e n v i r oe L u s t sid m e d e i a s n e i R Dre ghts © Ri Fig 1a l l A TIP: Clean the hinge gaskets and the glass around the hinge notch with an ammonia free glass cleaner prior to attaching the hinges to the glass.
2. Set the Door Glass (#01) (with two 5/8” spacers attached to the bottom) onto the threshold at the desired location and check for level. The provided 5/8” spacers will leave the proper spacing at the bottom of the Door Glass (#01). Carefully position the Door Glass (#01) with the hinge side against the wall, adjust its position and check for plumb with a level before marking the hinge positions.
3. If the hinge-side wall is out-of-plumb, use the PVC Hinge Spacers (#31) to plumb the door. Do not exceed 1/4” of adjustment. (Fig 3) ±0.0 d e e n v i r L e s m e a R e Dr ghts © Ri All ! IMPORTANT: The included PVC Hinge Spacers (#31) are provided to compensate for minor out-of-plumb wall conditions. Use only as needed as their use could compromise the opening size of your shower and prevent proper installation. 3mm 2mm Fig 3 1mm 4.
! *ATTENTION: This door is extremely heavy. The hinges must be installed into studs or to preinstalled 2”× 6” wood reinforcement behind the wall. Installation into metal studs is not recommended. d e e 1 n v i r L e s m e a R e Dr ghts © Ri All 5. Once the Door Glass (#01) is level and plumb, mark the location of the hinge plates and holes on the wall. Remove the Door Glass (#01) and drill Ø1/4” holes up to the stud and Ø1/8” pilot holes into the stud and let the screw bore into the wood.
6. Install the hinges to the wall using the ST5x70 Screws (#04). Be careful not to scratch the hinge surfaces during installation. If necessary, remove the inside hinge cover plate to install the mounting screws that are inside the shower. (Fig 6.2) INSTALL THE DOOR: Option #1 - Leave the hinges on the Door Glass (#01). Install the outside hinge plate screws first, then open the door slightly and install the inside hinge screws.
8. Close the door. Temporarily use the Bottom U-Channel 1 (#29) to mark a reference line for the alignment of the inline panel glass. Slide the U-Channel 1 (#29) onto the bottom of the installed door glass. Hold the door in a closed position, parallel to the outside edge of the threshold. Mark the threshold in several places along the U-Channel, checking with a tape measure to stay in-line.
10. Cut the vertical U-Channel 1 (#09) to size: Glass Height (–) 13/16” OR Model Height (–) 1” Vertical U-Channel 1 Model Height (-) 1" (25mm) Example: If the Glass Height = 71-13/16”, cut the Vertical U-Channel to 71” d e e n v i r L e s m e a R e Dr ghts © Ri All If the model height = 72”, cut the Vertical U-Channel to 71” (Fig 10) Fig 10 11. Cut the Bottom U-Channel 2 (#29) to size.
The Stationary Panel Glass (#11) needs to be aligned with the installed Door Glass (#01) and the positions of the U-Channels marked for drilling and installation. cut 2”pcs 1 2 12. Dry fit the Stationary Panel Glass (#11) and U-Channels onto the threshold. Use the mark on the threshold from Step #8 for reference. The install positions of the U-Channels need to be marked on the threshold and wall after the panel glass is aligned with the Door Glass. 0.
14. Close the door and align the Stationary Panel Glass (#11) with the Door Glass (#01) for a tight seal against the Strike Vinyl Seal (#19). Hold the door parallel to the outside edge of the threshold. Use a tape measure in two or more locations to confirm that the bottom U-Channel 2 (#29) is also parallel to the outside edge of the threshold.
16. Open the Door Glass (#01) and remove the Stationary Panel Glass (#11). Place the U-Channels onto the reference marks in the threshold and wall and mark the hole locations for drilling through the pre-drilled holes in the U-Channels. (Fig 16) 1 inside 2 3 d e e n v i r L e s m e a R e Dr ghts © Ri ll 16 AFig 17.
18. Add silicone to the back surface of the U-Channels and attach to the wall using the ST4.2 x 40 Countersunk Screws (#23) (Fig 18): 2 1 ◾ Install the Bottom U-Channel 2 (#29) first ◾ then Install the Vertical U-Channel 1 (#09) d e e n v i r L e s m e a R e 3 Dr ghts © Ri All 4 19. Apply a good quality mildew-resistant silicone into both U-Channels. Trim the 0.5mm PVC Glass Spacer (#34) into several 2” pieces. Add several 2” pieces of the 0.
20. Install the Stationary Panel Glass (#11) into the Vertical U-Channel (#09) first and then slide it down into the Bottom U-Channel (#29) onto the 0.5mm PVC Glass Spacers (#34). Push the Stationary Panel Glass (#11) tight into the vertical U-Channel 1 (#09) so that the edge of the Stationary Panel Glass (#11) is flush with the open end of the bottom U-Channel 2 (#29). (Fig 20) d e e n v i r L e s m e a R e Dr ghts © Ri All 1 2 Fig 20 21.
22. Use a razor knife to notch the Side Strip (#06) to fit around the hinges and sweep vinyl as shown. Open the Door and attach the Side Strip (#06) to the hinge-side of the Door Glass (#01). (Fig 22) 2 1 d e e n v i r L e s m e a R e Dr ghts © 4 Ri All 3 5 doo r Razor Knife thr esh old Fig 22 d e e n v i r L e s m e a R e Dr ghts © Ri 2 doo 3 l r doo l r A 23. Cut the Sweep Vinyl Seal (#07) to the width of the Door Glass (#01). 1 ©2018 DreamLine.
24. Notch the Anti-Water Strip (inline panel) (#19) to fit around the bottom U-Channel 2 (#29) as shown. Push the strike vinyl tightly onto the edge of the Stationary Panel Glass (#11). (Fig 24) 2 1 4 3 inside ved e r n i L e s m e a sR e r D ght © Ri Fig 24 All inside 1” outside outside 25. From inside the shower, apply a good quality mildew-resistant silicone where the u-channels meet the walls and threshold. Silicone may also be applied on the outside of the u-channels if desired.
Setting the Adjustable Hinges 1) The adjustable hinges are pre-set to overclose to 85º and are adjustable up to 90º after the door is installed. (Strike vinyl must be used when the hinges are set to overclose). d e e n v i r L e s m e a R e Dr ghts © Ri All Inside ° 90 ° 85 inside inside 2) The hinges are factory set to 85º (Fig 1a). The closing angle can be changed by using the adjustment screws on the hinge faceplate. UNIDOOR TOULON manual Ver 1 Rev 1 07/2018 ©2018 DreamLine.
Product Maintenance BASES and BACKWALLS: To ensure long-lasting life for your acrylic back walls, wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
d e e n v i r L e s m e a R e Dr ghts © Ri All d e e n v i r L e s m e a R e Dr ghts © Ri All TEL: 866-731-2244 FAX: 866-857-3638 DREAMLINE.COM For more information on DreamLine® Shower Doors and Enclosures please visit DreamLine.com ©2018 DreamLine.
