Specifications

TABLE OF CONTENTS
1. GENERAL...................................................................................................................................................1-1
1.1 Scope .................................................................................................................................................1-1
1.2 Receipt of the D-1000B Heater..........................................................................................................1-1
1.3 Equipment Description .......................................................................................................................1-1
1.4 Major Components.............................................................................................................................1-3
1.4.1 Shell........................................................................................................................................... 1-3
1.4.2 Fuel Tank................................................................................................................................... 1-3
1.4.3 Combustion Chamber................................................................................................................ 1-3
1.4.4 Burner Head .............................................................................................................................. 1-3
1.4.5 Electric Motor............................................................................................................................. 1-3
1.4.6 Control System ..........................................................................................................................1-3
1.4.7 Performance .............................................................................................................................. 1-4
1.4.8 Auxiliary Equipment................................................................................................................... 1-4
1.5 Specifications .....................................................................................................................................1-4
2. SAFETY......................................................................................................................................................2-1
2.1 Scope .................................................................................................................................................2-1
2.2 Qualified Personnel............................................................................................................................2-1
2.3 Signal Words and Labels ...................................................................................................................2-1
2.3.1 Danger....................................................................................................................................... 2-1
2.3.2 Warning ..................................................................................................................................... 2-1
2.3.3 Caution ...................................................................................................................................... 2-1
2.3.4 Important.................................................................................................................................... 2-1
2.4 General Precautions...........................................................................................................................2-1
2.4.1 Heater........................................................................................................................................ 2-2
2.4.2 Safety Protections ..................................................................................................................... 2-2
3. STORAGE & TRANSPORT .......................................................................................................................3-1
3.1 Scope .................................................................................................................................................3-1
3.1.1 Transport and Storage............................................................................................................... 3-1
3.2 Storage...............................................................................................................................................3-1
3.2.1 Before storing ............................................................................................................................ 3-1
3.2.2 After storing ............................................................................................................................... 3-1
3.3 Shipping .............................................................................................................................................3-1
4. OPERATIONS ............................................................................................................................................4-1
4.1 General...............................................................................................................................................4-1
4.2 Control Panel......................................................................................................................................4-1
4.3 Start Up Procedure for Normal Operations........................................................................................4-1
4.4 Start Up Procedures for Cold Weather Operations............................................................................4-2
4.5 Shut Down Procedure ........................................................................................................................4-3
4.6 Filling the Fuel Tank...........................................................................................................................4-3
5. MAINTENANCE, and REPAIR PROCEDURES........................................................................................5-1
5.1 General...............................................................................................................................................5-1
5.2 Maintenance.......................................................................................................................................5-1
5.2.1 Periodic Maintenance................................................................................................................ 5-1
5.2.2 Daily Maintenance..................................................................................................................... 5-1
5.2.3 50 Hour Maintenance ................................................................................................................ 5-1
5.2.4 Annual Maintenance.................................................................................................................. 5-2
5.3 Servicing the Fuel Tank .....................................................................................................................5-2
5.4 Repairs Procedures............................................................................................................................5-2
5.4.1 General Access ......................................................................................................................... 5-2
5.4.2 Removal and Installation Electric Motor Assembly ................................................................... 5-3
5.4.3 Removal and Installation of the Condenser (Capacitor) ........................................................... 5-6
5.4.4 Removal and Installation of Fuel Filter ...................................................................................... 5-7
5.4.5 Removal and Installation of Fuel Pump Assembly.................................................................... 5-8
5.4.6 Removal, Inspection and Installation of Electric Motor / Fuel Pump Coupling.......................... 5-9
5.4.7 Removal and Installation of Fuel Solenoid.............................................................................. 5-11
5.4.8 Removal and Installation of Fuel Nozzle .................................................................................5-12