INSTRUCTIONS FOR Manual Metal Arc Welder Stock Nos.53082 Part No.AW105T 53084 AW135T IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS PRODUCT. [ GENERAL INFORMATION o These instructions accompanying the product are the original instructors, This document is part of the product keep it for the Rife of the product passing It on to any subsequent holder of the product. Read all these Instructions before assembling. operating of Maintaining this product.
1. TITLE PAGE 1.1 INTRODUCTION: USER MANUAL FOR: MANUAL METAL ARC WELDER Stock nos. 53082, 53084 Part nos. AW105T, AW135T 1.2 REVISIONS: Date first published June 2014 As our user manuals are continually updated, users should make sure that they use the very latest version. Downloads are available from: DRAPER TOOLS LIMITED WEBSITE: www.drapetools.com HURLEY ROAD PRODUCT HELPLINE: +44 (0) 23 8049 4344 CHANDLER'S FORD GENERAL FAX: +44 (0) 23 8026 0784 CASTLEREAGH HAMPSHIRE 5053 1YF Uk 1.
2. CONTENTS 2.1 CONTENTS PAGE CONTENT PAGE 1 TITLE PAGE 11 INTRODUCTION .. 12 REVISION HISTORY 13 UNDERSTANDING THIS MANUAL 14 COPYRIGHT 2 CONTENTS 21 CONTENTS... 3 GUARANTEE 31 GUARANTEE 4 INTRODUCTION 41 SCOPE 42 SPECIF 43 HANDLING & STORAGE . 5 HEALTH & SAFETY INFORMATION 51 GENERAL ARC WELDER SAFETY WARNINGS .. 52 ADDITIONAL SAFETY INSTRUCTIONS FOR ARC-WELDERS 6 TECHNICAL DESCRIPTION 61 IDENTIFICATION.. 7 ASSEMBLING THE WELDER PREPARING THE WELDING CIRCUIT ..
3. GUARANTEE 3.1 GUARANTEE Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship. Should the tool develop a fault, please return the complete tool to your nearest distributor or contact Draper Tools Limited, Chandler's Ford, Castlereagh, Hampshire, $053 1YF. England. Telephone Sales Desk: (023} 8049 4333 or Product Helpline (023) 8043 4344. A proof of purchase must be provided with the tool.
4. INTRODUCTION 4.1 SCOPE AC welding machine suited to light repair and fabrication work. 4.2 SPECIFICATION Rated voltage Rated max supply current. No load voltage. Degree of protections Cooling. Max. working temp. Weight 4.3 HANDLING & STORAGE The environment will have a negative result on its operation if you are not careful. If the air is damp, components will rust.
5. HEALTH & SAFETY INFORMATION 5.1 GENERAL ARC-WELDER SAFETY WARNINGS WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all wakings and instructions for future reference. MMA manual metal arc welding systems using coated electrodes with limited service are referred to herein as “welding machines™.
HEALTH & SAFETY INFORMATION Do not weld or cut containers, cylinders, tanks or piping unless a qualified technician or expert has checked that it is possible has made the appropriate preparations. Remove the electrode from the electrode holder gripper when you have completed the welding operations. Make sure that no part of the electrode holder gripper electric circuit touches the ground or earth circuits; accidental contact could cause overheating or trigger a fire.
6. TECHNICAL DESCRIPTION 6.
7. ASSEMBLING THE WELDER NOTE: Remove the plug from the socket before carrying out adjustment, servicing or maintenance. Check that the electrical supply delivers the voltage and frequency corresponding to the welding machine and that it is fitted with a delayed fuse suited to the maximum delivered rated current. NOTE: The welding machines are set to the highest voltage at the factory. 7.1 PREPARING THE WELDING CIRCUIT Connect the ground “lead” to the piece to be welded.
8. SETTING THE WELDER A data plate is affixed to the welding machine. Fig.4 & 5. shows examples of this plate. Constructor name and machine part No. Delivered alternate current frequency. © Serial number (D) European reference standard for the construction and safety of welding equipment. () WELDING CIRCUIT PERFORMANCE UGV Minimum and maximum open circuit voltage (open welding circuit). e Diameter of weldable electrodes. 12A Value of the current needed to weld using different electrode diameters.
8. SETTING THE WELDER NOTE: Once you have put the welding machine into operation, switch it on and carry out the required adjustments. 8.1 ADJUSTING THE WELDING CURRENT Select the welding current depending on the electrode, the joint and the welding position. Indicatively, the currents to be used with the different electrode diameters are listed in Fig.6. NOTE: Do not force the adjustment flywheel as this could damage the welding machine. Check the adjustment on the current adjustment indicator.
9. MAINTENANCE 9.1 MAINTENANCE & PARTS REPLACEMENT Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your welder in good working condition. The welder must be correctly ventilated during tool operation. For this reason avoid blocking the air inlets. After use disconnect the tool from the power supply and vacuum the ventilation slots.
10. EXPLANATION OF SYMBOLS 10.1 EXPLANATION OF SYMBOLS WERE Attention. Do not dispose of Waste Electrical & Electronic Equipment in with domestic rubbish Danger of electric shock. Class 1 appliance Danger of fire. {Must be earthed). Danger of explosion. il Danger of welding fumes. Danger of ultraviolet radiation. Danger of burning splashes. Warning! Wear suitable respiratory protection. Warning! Wear suitable welding eye/face protection. Warning Wear ear defenders {During grinding operations).
11. DISPOSAL 11.1 DISPOSAL At the end of the machine’s waking life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations. Contact your local authority for details of collection schemes in your area. In all circumstances: * Do not dispose of power tools with domestic waste. * Do not incinerate. * Do not abandon in the environment. * Do not dispose of WERE* as unsorted municipal waste. fi: * Waste Electrical & Electronic Equipment.
@[ CONTACTS g et DRAPER TOOLS LIMITED, Hurley Road, Chandler's Ford, Castlereagh, Hampshire. SO FEY U.K. Helpline: (023) 8049 4344 Sales Desk: {023) 8049 4333 Internet: www.drapertools.com E-mail: Sales Fax: (023) 8049 4209 General Inquiries: {023} 8026 6355 Repair Agent For after sales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area.
