Service manual

PERIODIC MAINTENANCE 2-41
Periodic Maintenance Procedures
Slide Points: Lubricate with Grease.
Brake Lever
Brake Pedal Pivot Shaft
Throttle Lever Shaft
Bolts and Nuts Tightening
Tightness Inspection
•
Check the tightness of the bolts and nuts listed here in
accordance with the Periodic Maintenance Chart. Also,
check to see that each cotter p in is in place and in good
condition.
If there are loose fasteners, retorque them to the speci-
fied torque following the specified tightening sequence.
Refer to the appropriate chapter for torque specifications.
If torque specifications are not listed in the appropriate
chapter, see the Basic Torque Table (see Torque and
Locking Agent). For each fastener, first loosen it by 1/2
turn, then tighten it.
If cotter pins are damaged, replace them with new ones.
Bolts, Nuts, and Fasteners to be checked
Wheels:
Front Axle Nuts and Cotter Pins
Rear Axle Nuts and Cotter Pins
Wheel Nuts
Brakes:
Front Brake Master Cylinder Clamp Bolts
Brake Lever Pivot Bolt
Brake Lever Pivot Bolt Locknut
Front Brake Caliper Mounting Bolts
Brake Pedal Cotter Pin
Steering/Suspension:
Handlebar Holder Bolts
Steering Stem Clamp Bolts
Steering Stem Bearing Joint Bolts
Tie-rod End Nuts and Cotter Pins
Tie-rod Locknuts
Shock Absorber Mounting Nuts
Front Suspension Arm Pivot Nuts
Rear Suspension Arm Pivot Nuts
Steering Knuckle Joint Nuts and Cotter Pins
Engine:
Engine Mounting Bolts
Engine Mounting Bracket Bolts
Exhaust Pipe Holder Nuts
Muffler Mounting Nuts
Muffler Clamp Bolt
Final Drive:
Rear Final Gear Case Bracket Bolts
Others:
Footboard Mounting Bolts
Throttle Case Screws
Carrier Bolts