Service manual

PERIODIC MAINTENANCE 2-31
Periodic Maintenance Procedures
•
Be sure the O-ring [A] is in place, and tighten the filler cap
[B].
○
Apply grease to the O-ring.
Torque - Rear Final Gear Case Oil Filler Cap: 29 N·m (3.0
kgf·m, 22 ft·lb)
Universal Joint Lubrication
•
Remove:
Rear Propeller Shaft (see Rear Propeller Shaft Removal
in the Final Drive chapter)
•
Force grease into the grease nipples [A] until the grease
comes out from the nipple, and wipe off any excess
grease.
[B] Grease Gun
Brakes
Front Brake Pad Wear Inspection
•
Check the lining thickness [A] of the pads in each caliper.
If the lining thickness of either pad is less than the service
limit [B], replace both pads in the caliper as a set.
Pad Lining Thickness
Standard: 4 mm (0.16 in.)
Service Limit: 1 mm (0.04 in.)
Front Brake Hoses and Connections Inspection
•
Inspect the brake hose and fittings for deterioration,
cracks and signs of leakage.
○
The high pressure inside the brake line can cause fluid to
leak [A] or the hose to burst if the line is not properly main-
tained. Bend and twist the rubber hose while examining
it.
Replace the hose if any cracks [B] or bulges [C] are no-
ticed.
•
Tighten any loose fittings.