Service manual

ELECTRICAL SYSTEM 16-29
Charging System
Alternator Rotor R emoval
•
Remove:
Alternator Cover (see A lternator Cover Removal)
•
Screw the flywheel puller [A] onto the alternator rotor.
Special Tool - Flywheel Puller Assembly, M38 × 1.5/M35 ×
1.5: 57001-1405
•
Holding the flywheel puller, turn the rotor puller bolt until
the alternator rotor is forced off the end of the crankshaft.
CAUTION
If the rotor is difficult to remove, turn the puller
while tapping the end of the puller. Do not strike
the alternator rotor. Striking the rotor can cause the
magnets to lose magnetism.
•
Remove:
Torque Limiter [A]
Starter Clutch Gear [B]
Alternator Rotor I nstallation
•
Install:
Starter Clutch Gear [A]
•
Clean [B] the inside of the rotor and the end of the crank-
shaft.
•
Fit the rotor onto the crankshaft so that woodruff key [C]
fits in the groove [D] in the hub of the rotor.
•
Install the alternator rotor [A] while turning the starter
clutch gear [B] counterclockwise.
•
Apply molybdenum disulfide grease to the shaft of the
torque limiter [C].
•
Install the torque limiter.
○
Pull out the alternator rotor a little, and install the torque
limiter.