Service manual

14-14 STEERING
Handlebar
Handlebar Removal
•
Remove:
Multifunction Meter Unit (see Multifunction Meter Unit
Removal in the Electrical System chapter)
Throttle Case
Front Brake Master Cylinder
Left-hand Switch Housing
Rear Brake Lever Assembly
Handlebar Holder Bolts [A] and Bracket [B]
Handlebar Holders [C]
Handlebar [D]
Handlebar Installation
•
Align the punch mark [A] on the handlebar with the mating
surface end [B] of the steering stem.
•
Install the bracket [A].
•
Tighten the holder front bolts [B] first and then the rear
bolts [C].
Torque - Handlebar Holder Bolts: 29 N·m (3.0 kgf·m, 21
ft·lb)
○
If the holder is correctly installed, there will be no gap [D]
at the front and an even gap [E] at the rear after tightening.
•
Install:
Right Switch Housing (Throttle Case) [A]
Front Master Cylinder [B] (see Front Master Cylinder In-
stallation in the Brakes chapter)
Punch Mark [C]
[D] = 70 mm (2.76 in.)
•
Install the left switch housing [C] on the handlebar [B] so
that the opening angle is 40° [A] or less.
NOTE
○
Do not open the housing more than 40°, the built-in
parts in the housing may be damaged.
•
Tighten:
Torque - Left Handlebar Switch Housing Screws: 3.5 N·m
(0.36 kgf·m, 31 in·lb)